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喷气织机机械英文
喷气织机机械英文
Instruction Manual
Thank you for choosing the Air Jet Weaving Machnie supplied by CMT-Hicorp Machinery
(Qingdao) Co.,Ltd; Before operatig, adjusting or manintaining , be sure to read this manual
carefully to understand.
This manual explains the Air Jet Weaving Machine in detailed aspects such as correct operation,
adjusting and maintenance , ect, it is an important parts same as other parts for supplying products,
and it must be kept well, we suggest to make copies and handover to related personnel, if you have
Specifications, photos and operating instructions in this manual are subject to change for
CMT-Hicorp shall take no responsibility for loss, damage, expense or claims for body injury
or property damage arising from incorrect usage which is not in accordance with the instructions
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HCP810 Air-Jet Weaving Machine (Mechanical Manual)
1 Warnings
The Warning symbol is used in this manual , alerting you to a situation that might cause
serious injury or death to the operator if he or she does not follow the instructions in this
manual necessary to avoid any dangers in the machinery .
2 Caution
The Caution symbol is used in this manual, alerting you to a situation that might cause
minor injury or death to the operator if he or she does not follow the instructions in this manual
necessary to avoid any dangers in this machinery.
3 Note
The Note symbol is alerting you to possible substantial property damage if the operator fails to
follow the instructions in this manual.
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HCP810 Air-Jet Weaving Machine (Mechanical Manual)
Chapter 1 Safety
1. Safety Work
[ 1 ] Before Installation
1 Chek the safety rules and other safety work standards.
2 All related personnel study first to affairm work content and procedures.
3 For jobs requiring a group effort, choose a supervisor whose instructions should be followed
thoroughly by all.
4 Wear safety shoes.
5 Check the work places and their surroundings. If any unsafe point is found, take the
necessary action to make it safe.
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HCP810 Air-Jet Weaving Machine (Mechanical Manual)
[ 2 ] During Installation
[ 2.1 ] General Rules
1
Wearing a helmet and gloves during installation.
Never use gloves if there is the possibility of their
becoming caught in a rotating section of the
machine.
2
Never get oil or grease on the floor, since there can
cause slipping accidents.
3
Always provide a stable platform or scaffold for
those jobs in places too high to reach from the
floor.
4
Never climb onto a heavy hoised object nor get
under it.
5
Observe the following rules when conduting a grop
effort.If the weight exceeds 20 kg, two or more
workers should handle them.
[ 2.2 ] Transport
1
Before bringing in machinery, always prepare
well-maintenanced carriers.
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HCP810 Air-Jet Weaving Machine (Mechanical Manual)
1
Never lift the machine or load any higher than
200 mm above the floor during transport.
2
Whenever inserting wooden blocks under the
machine,never let fingers get between the
machine and floor.
3
Always push hand carts when carrying loads.
Never pull them.
4
Fix the load with a rope if necessary , to
prevent the load from falling down during
transport.
5
When putting a lift beneath the machine, make sure
that its hook catches the place between the
back and front cross rails and balances it
right and left securely.
[ 2.3 ]
Unpacking and cleaning
WARNING
Never apply gasoline or other volatile cleaning
agents for cleaning.
1
Parts are coatedwith rust-preventive oil.Take
necessary action so they wil not slip when carrying
them.
2
When washing parts, use waterproof paper to
prevent the floor from becoming stained.
3
Never use trichloroethylene base cleaning fluid;
otherwise the painting will peel off or discolor.
4
Never put anything on the parts storage area,
passages , or footing area.
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HCP810 Air-Jet Weaving Machine (Mechanical Manual)
[ 2 ] Electrical Components
1 Check the grounding wires of the factory power supply are correctly connected to terminals
PE in the control boxes.
2 Check the wiring, routing and connection to the machine.
3 Check the rotating direction for :the main motor, drum motor, and electrical let-of motor.
Also check the rotating direction of forward/reverse inching.
4Check the functions of each of the stop motions and limit switches.
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HCP810 Air-Jet Weaving Machine (Mechanical Manual)
[ 1 ] General Rules
[ 1.1 ]
Absolute precautions
Absolute precautions
1
Never allow non-qualified workers to carry out
connection or disconnection of the primary power
lines.
2
Never try live-wire operation when changing
the wiring on the machine.
3
Never start the machine without communicating
your intention to co-workers or without confirming
their answer to your signal.
4
Never touch rotating or operating parts until
the machine comes to a complete stop.
5
Never operate the machine in clothes which
could become entangled in the rotating parts.
6
Never remove any of the warning notice, caution
plates or instruction plates from the
machine, no matter what.
[ 1.2 ]
Handling abnormal situations
1
Always turn the power off before making any
adjustments or repairs to correct abnormalities
occurring during operation.
2
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HCP810 Air-Jet Weaving Machine (Mechanical Manual)
3
The temporary warning notice (tag) should be
removed only by the person who put it up,
once it has become unnecessary.
1
The supervisor should make sure that each
worker sufficiently observes all safety rules.
2
Observe the safety codes and regulations
enforced in individual countries.
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HCP810 Air-Jet Weaving Machine (Mechanical Manual)
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HCP810 Air-Jet Weaving Machine (Mechanical Manual)
Warning
For safety, be sure to turn off the machine before starting maintenance work. At the same time, be
sure to put up the maintenance notice (specified by the plant) on the switches.
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HCP810 Air-Jet Weaving Machine (Mechanical Manual)
[ 3.2 ] Basic rules for maintenance jobs with the power being ON
Warning
Jobs using the main motor brake or electrical signals should be carried out while the machine is
powered ON. For those jobs, observe the following:
(1) If you need to run the machine, inch it (in slow speed).
(2) When conducting a group effort to run the machine, agree beforehand on words or gestures for
giving and confirming signals. Always put up the maintenance notice (specified by the plant) on the
switches to prevent other persons from turning on or off the machine unexpectedly.
(3) For the dobby being used, be sure to observe the instructions given in [3.1], steps (2) and (3)
above in order to remove load from the machine before starting maintenance jobs. If the dobby is
used, an unbalanced load may be applied to the machine depending upon weaving structure. Under
such a condition, if the power to the machine is accidentally cut off due to lightning or any other
power failure, then the machine may idle. It is DANGEROUS.
[ 4 ] Lubrication
(1) Make sure that the machine has stopped before greasing of the bearings or gears.
(2) Always wipe up oil spilled on the floor after supplying oil to the oil bath.
(3) Waste oil drained from the oil bath should be disposed of in containers specified by the plant.
Warning
Even after the main switch on the control box is turned off, the group-control inverter power
is fed to the terminal board and the primary side of the magnet switch . Take extra care.
Optional SC inverter power will be cut off if you turn off the main switch .
(1) All operating and checking jobs must be carried out by persons with appropriate special
qualifications.
(2) Always turn off the main switch before opening the control box.
1) A hole to set a padlock that can be locked in the Off (disconnection) position is located on the
breaker cover. Set a padlock in the hole to lock it to the Off position.
2) Use our recommended padlock .
3) Never set a padlock in the On status. The breaker needs to trip if excess current runs. If you set a
padlock, the breaker cannot trip and poses a danger.
(3) After turning off the main switch, be sure to put up the warning tag "DON'T TURN THE
SWITCH ON" on the main switch.
(4) Handle an electrical component or part only when no power is supplied to it. Note that the
primary side terminals of the main switch are applied with a voltage even when it is turned off.
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HCP810 Air-Jet Weaving Machine (Mechanical Manual)
(5) Voltage application may be needed for checking control system functions. Be especially careful
when conducting such a job.
(6) Use the measuring devices and tools, all kept in proper condition.
(7) When connecting the power supply to the loom, always connect the protective wire , first to the
PE terminal. For disconnection, be sure to disconnect the protective wire last of all.
(8) During electrical installation work, the observer responsible for security of the workers must
absolutely, without fail, attend at the field. The observer should be limited to someone with
know-how concerning electrical troubles.
(9) Never try to modify an electrical unit or device because it may cause a malfunction or accident.
If it is inevitable, please consult with us.
(10) Precautions for disposal of components
Pay more attention to the disposal of electrical parts and wires, ect,separate them with the normal
waste.
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HCP810 Air-Jet Weaving Machine (Mechanical Manual)
Its a kind of device for safety protection.If an operators hand or other body part breaks the
light beam between the light emitter1 and light receiver2 at the start of machine operation or when
the machine is in operation, the safety sensor detects the interruption and stops the machine
operation for safety.
The following two types of optical safety sensors are available:
Standard type: Works when the machine is in operation (during the pick finder operation also).
Pick finder type: Works only when the pick finder is in operation.
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HCP810 Air-Jet Weaving Machine (Mechanical Manual)
Confirmation
1Shield the emitting side of emitter 1 and press
the START switch.
(2) Make sure that the machine can not be started and
that the message appears on the functional panel.
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HCP810 Air-Jet Weaving Machine (Mechanical Manual)
As above, there are 3 ~4 bottons for emergency stop. In addition, the signal light 5 at the middle
right indicates all reasons for stop.
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HCP810 Air-Jet Weaving Machine (Mechanical Manual)
[ 1 ] Signal Indicator
1Red
2Blue
3Orange
4Green
[ 2 ] Operational Switches
NO. Switches Functions
Start to operate
1 Operation
automatically
Press the button, make
Inching reverse reed reverse operation
2
operation to the pre-set weft
stop reverse angel.
3 Press this button,
maek the machine
Inching clockwise operate clockwise
operation with low speed ,
release switch, it can
stop slightly moving.
Forward 4 Make the machine
Stop
reverse stop as pre-set.
5 Interlock the button
start
Emergency Stop and machine, at this
condition, the
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HCP810 Air-Jet Weaving Machine (Mechanical Manual)
(6) When press the button, guide the weft head into the
weft accumulator.
Release this button when the weft going outside the arms.
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HCP810 Air-Jet Weaving Machine (Mechanical Manual)
weft
When the machine stop operation, this picture will
be showed. The number of each weft accumulator
wil be showed.
Release Weft
Release
Release the weft from
accumulator
Weft
Wei Winding the weft on
accumulator for some quantities.
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HCP810 Air-Jet Weaving Machine (Mechanical Manual)
(4)Release this button when the weft is out from
main nozzle.
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HCP810 Air-Jet Weaving Machine (Mechanical Manual)
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HCP810 Air-Jet Weaving Machine (Mechanical Manual)
[6.2]
If weft can not reach main nozzle or series
nozzles
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HCP810 Air-Jet Weaving Machine (Mechanical Manual)
[ 6.3 ]
If the machine is operated 360 reversally,
the abnormal weft still can not be pulled
out.(Try to reduce the bad effect on the cloth)
1
Press the inching reversal switch2, until the
reed reaches the back position (pre-set the
reveral angle for weft stop on the functional
panel).
2 The abnormal weft can be pulled out
under normal condition. But when
the winding weft A (3) occurs,
abnormal weft B can not be pulled
out. When the machine operate
reverally, the abnormal weft A can be
pulled out, then operate reed
reversally for pulling weft B, the
serious starting bar many be
occurred. So under this condition,
the process (1) should be operated
firstly , then operate (3).
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HCP810 Air-Jet Weaving Machine (Mechanical Manual)
automatically.
4 When interlock is releasing, press
slightly the emergency stop button,
turn it clockwise .
If press this button during operation, the
machine will be stopped at abnormal
position. The interlock should be
released and pull out weft when the
machine is started once.( Chapter Five
Weft Picking Device)
b Stop button
Press stop button b during rotation, the
machine is stopped at the position of
weft feedin (rotation stop angle).
After pressing operational button c,
pressing stop button b without reaching
starting point, then the machine is stoped
at this position.
cOperational button
The machine is operated by pressing this
button. But under the following
circumstances, the operational button
becomes invalid.
Brake Off
Without releasing important alert
(reference)
As pressing emergency stop button.
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HCP810 Air-Jet Weaving Machine (Mechanical Manual)
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HCP810 Air-Jet Weaving Machine (Mechanical Manual)
gInterlock button
Interlock button is not used.
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HCP810 Air-Jet Weaving Machine (Mechanical Manual)
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HCP810 Air-Jet Weaving Machine (Mechanical Manual)
Rotation of the main motor is transmitted via the V-belt to the driving pulley3 which drives the
shedding motion 4 and each driving shaft in the right-hand (RH) gearing box 5. The rotation of the
driving shafts in the RH gearing box is further transmitted via the connecting shafts to those in the
left-hand (LH) gearing box.
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HCP810 Air-Jet Weaving Machine (Mechanical Manual)
3.1 Wiring
Notice
If the tap of transformer is wrong, there is risk for burnt and loss.
Moreover the fuse should be installed
Power & as per the power voltage.
Applied fuss
Voltage
AC220V 10Adelayed
AC380
6Adalayed
440V
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HCP810 Air-Jet Weaving Machine (Mechanical Manual)
In order to ensure the stability of the control device and prevent the users get electric shock,
the machine must installed with grounding.
Grounding
Power Voltage Grounding Kinds Resistance
Value
Third kinds of Less than
AC300V
grounding engineering 100
Special third kinds of
AC300VAC600V Less than 10
grounding engineering
Caution
The grounding wire should be connected to the terminal of NFB inside control panel.
Caution
Removing motor cover 1 activates switch2,
preventing dangerous accidental starts.
Always install cover 1 for operating the
machine, except when checking the rotation
direction of the main motor (see Section
1.1.3). Take extra care not to crush your
hand between the belt and pulley.
In some weaving machines, the install
of Main Motor
Caution
Main circuit breaker CB1 is supplied with
200V or higher voltage. The wiring
correction work below should be carried out
by electrical experts or duly trained workers
only.
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HCP810 Air-Jet Weaving Machine (Mechanical Manual)
1General
2 Adjustment
Adjust clearance A between each tension
pulley and V-blet to 0 to 2mm.
Notes:Remove tension pulley 2 If the motor
pulley diameter is within125.
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HCP810 Air-Jet Weaving Machine (Mechanical Manual)
3.7 Lubrication
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HCP810 Air-Jet Weaving Machine (Mechanical Manual)
3 RH gearing box:
Check that the oil level is at the middle of oil
level gauge 3 when the machine is on halt.
4 LH gearing box:
Check that the oil level is at the middle of oil
level gauge 4 when the machine is on halt.
NOTE:The machine leaves the factory with
the let-off motion motor and both the RH and
LH gearing boxes supplied with oil. However,
if you still find that oil is insufficient, add
more.
For the oil type, refer to the following
explanation.
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HCP810 Air-Jet Weaving Machine (Mechanical Manual)
7check whether the bolts and nuts are tight, the reed fixed rod has dismantled, there are
tools on the work table.
8Press START button, operate the machine for 2 to 4 hours and check:
There is no abnormal heat or noise in the shedding cam.
There is no abnormal heat or noise in RH and LH gearing boxes
There is no abnormal fro beating-up movement.
There is no abnormal noise for opening movement.
9When operate as per step (8), the lubrication oil should be added. When adding oil, stop
machine by pressing emergency stop button, and lock machine itself.
10During this step, the air pressure should be adjusted, we suggest that even for the
uncertain parts. They should be adjusted to the expected value temporarily.
Notes: the commissioning is empty. If the rope under opening device, the quantities of
springs of both left and right side should be adding more.
(It is applicable to negative openings weaving machine).
ST8201-01050-00
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HCP810 Air-Jet Weaving Machine (Mechanical Manual)
1The electronic-control let-off device detects the total warp tension applied to tension roller1
with load cell 2(set at the right-hand side of the machine), and then calculates the difference between
the detected tension and preset tension with the computer in order to control the speed of AC servo
motor3.
(2)The rotation of AC servomotor3is transmitted via reduction gear4to warp beam gear5. Fixed to
warp beam gear5, warp beam 6 rotates to let off warps7.
(3)To prevent the warp tension divergence resulting from shed opening and closing, either positive
easing motion (mainly for spun yarns)and negative easing motion (mainly for filaments) is available.
Caution
1Setting Scope
The following setting scopes is for density of
barrel dia, flange dia, no of teeth on beam
gear and rotation speed .The following min
density is applicable to the reversal rotation
weaving, it can be by 0.78 with the min
density.
Standard From the number of picks below Low density From the number of picks below
Let-off type
to 240 picks per inch to 100 picks per inch
93
Flange dia 800 1000 800 930 1000
0
17 17 17 15 17
Barrel dia 150 210 178 178 210
8 8 8 0 8
No. of teeth on
120 120 120 136 136 150 120 120 120 136 136
beam gear(T)
Rotation 650 30~ 30~ 30~ 30~ 30 30~ 11~ 9~ 9~ 10~ 9~
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HCP810 Air-Jet Weaving Machine (Mechanical Manual)
speed (rpm) ~
30
700 30~ 30~ 30~ 30~ 30~ 12~ 10~ 10~ 11~ 9~
~
30
750 31~ 30~ 30~ 30~ 30~ 13~ 11~ 11~ 12~ 10~
~
30
800 33~ 30~ 30~ 32~ 30~ 13~ 11~ 11~ 13~ 11~
~
30
850 35~ 30~ 30~ 33~ 31~ 14 12~ 12~ 13~ 11~
~
30
900 37~ 31~ 31~ 35~ 33~ 15~ 13~ 13~ 14~ 12~
~
32
950 39~ 33~ 33~ 37~ 35~ 16~ 13~ 13~ 15~ 13~
~
(2) Inch/cm Selection
You may select the indication unit of the weft density inch or cm, by touching the preceding
desired unit.
Tension setting
Yarn type
rangekgf
Spun yarns Standard 30~500
(positive density
easing ) Low 10~150
density
Filaments (negative easing ) 30~300
(3) Calculating the warp tension
The warp tension value can be calculated with the following formulas:
TE: Warp tension(KGF)=(9.8N)
W: Total number of warp yarns
NE: Yarn number count (English cotton count)
D: Yarn number count (Denier)
Touchthe beam diameter switch and then the outer diameter of the selectd warp beam
with the 0 through 9 switches.
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HCP810 Air-Jet Weaving Machine (Mechanical Manual)
Cam shedding
Crank shedding
Items motion( cams for Dobby (for spun yarn)
moiton( for spun yarn
spun yarn )
Shed size (crank
32 Dial position 332 30
angle)
12
Twill or
frames
sation
Shed close 34
weave 310 300
timing frames
310
Spun Warp
290
290
Plain
Scale Scale weave: Twill or satin weave:
Easing amount Scale mark 6
mark 6 mark 1 Scale scale mark 1
mark6
300
290
Easing timing 290 290
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HCP810 Air-Jet Weaving Machine (Mechanical Manual)
345
Easing timing 345 345 345
Note: If the dropper excessively jumps or the cloth fell stability is low, delay the easing timing.
If warps break frequently or cloth appearance is poor, advance the easing timing.
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HCP810 Air-Jet Weaving Machine (Mechanical Manual)
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HCP810 Air-Jet Weaving Machine (Mechanical Manual)
Attention
Apply grease to the joint between easing rod end 1
a and easing lever 2 as specified below
Lubricating intervals: every 10 days
Lubrication tools: Grease gun
Lubricant:Lubricant D(refer to chapter 15section 3)
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HCP810 Air-Jet Weaving Machine (Mechanical Manual)
Brackets
The front-to-rear positionof back rod brackets 7
can be adjusted at 6 stages in increments of 50mm.
The table below lists the standard positions
according to the fabric texture.
Graduation on
Fabric
back rod
texture
bracket
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HCP810 Air-Jet Weaving Machine (Mechanical Manual)
Plain weave 3
Twill or
3
satin
dobby 5
Note:the aboce standard positions may change
depending upon the weaving condition.
The restrictions listed in the table below are
imposed on the relationship among the
front-to-rear position of back rod brackets 7 , the
height of back bracket 1, and the diameter of warp
beam flange.
/
For the meanings of symbols
Refer to pages 2.1-15
meanging
flange dia 930
+4
+3
+2
+1
-1
-2
-3
-4
-5
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HCP810 Air-Jet Weaving Machine (Mechanical Manual)
+4
+3
+2
+1
-1
-2
-3
-4
-5
+4
+3
+2
+1
-1
-2
-3
-4
-5
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HCP810 Air-Jet Weaving Machine (Mechanical Manual)
Symbols
Easing rod should be fitted into bottom A of the
slot provided in easing lever 9.
Fitted up to top B of the slot .
Note:In this case, decerase the easing amount by 2
from the scale dividison numbers listed in [2].
No combination allowed.
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HCP810 Air-Jet Weaving Machine (Mechanical Manual)
Note:
Rod ends R1 and R2 (spherical
bearings )provided at both ends of the easing
rod should easily (but slightly) swivel in the
direction of rotation even after any adjustments.
If they do not swivel easily or they have frozen
up, abnormal heat or wear will result
soon.Check the movement of the rod ends
when the machine is placed at the forward end
and backward end at the easing timing.
When installing a new easing rod, rotate the
spherical section of its rod ends 90and apply
grease (Lubricant D ) to the entire surface of
the spherical section beforehand.
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HCP810 Air-Jet Weaving Machine (Mechanical Manual)
Specification)
The temple pulls the woven cloth to prevent its shrinkage in the width direction and to ensure
stabilized opening to a degree not adversely affecting the cloth quality.
In the lower cover type temple specification, the fell support is close to the reed for stabilized
opening, but incorrect adjustment, if any, ill likely to cause interference between cloth fell parts and
reed.
Make correct adjustment according to the procedure given here.
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HCP810 Air-Jet Weaving Machine (Mechanical Manual)
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HCP810 Air-Jet Weaving Machine (Mechanical Manual)
Laterial Positioning
1Adjust the sub nozzle position so that sub
nozzles 2 will enter window 19 in the temple
cover. The standard layout in [5.1.5 Picking
Motion, Sub Nozzle] may not be satisfied
depending on the weaving width. Make
adjustment within the window width.
2Make adjustment to make first feeler 20 enters
window 19 in the temple cover. Provide a
clearance of 2mm at least as illustrated at left.
Make adjustment as instructed in [7.2 Weft
Feeler].
3Install stretch nozzle 21 on the outer side of
Temple cover 3.
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HCP810 Air-Jet Weaving Machine (Mechanical Manual)
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HCP810 Air-Jet Weaving Machine (Mechanical Manual)
However, if any of the following problems occur, adjust the angle of the temple. Note that the
following are merely general hints for adjustment and they differ depending upon the fabric texture
and weaving conditions.
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HCP810 Air-Jet Weaving Machine (Mechanical Manual)
The scissors is installed on both ends of left and right side of the fabric on the machine. The left
scissors cuts the weft after the feeding and beating up , the right scissors cuts the weft at the edge
of temple and temple bar.
Select the temple with bottom cover can be automatically selected mechanical RH scissors
which is specially designed for temple with bottom cover.
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HCP810 Air-Jet Weaving Machine (Mechanical Manual)
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HCP810 Air-Jet Weaving Machine (Mechanical Manual)
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HCP810 Air-Jet Weaving Machine (Mechanical Manual)
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HCP810 Air-Jet Weaving Machine (Mechanical Manual)
(1) Weft yarn1 released froma cheese is wound on measuring bands 3 of electric drum
head2 for one pick and locked with electromagnetic pin4.
(2) When electromagnetic pin 4releasesthe wound weft yarn, tandem nozzle 5 and main
nozzle6 accelerate the air jet to insert the weft into tunnel 8 of reed 7.
(3) The inserted weft will be blown through for the entire fabric width upto the
specified position with the compressed air jetted from sub nozzles 9.
(4) The weft inserting motion is available in four types--single-color, 2-color, 4-color,
and6-color drumshifts.
(Thefigurebelow shows the weft inserting motionwith the 2-color drum shift.)
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HCP810 Air-Jet Weaving Machine (Mechanical Manual)
CAUTION
Never access or touch winding arm A which cannot
be seen when the weaving machine is in operation.
The arm is in ultra-high speed rotation.
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HCP810 Air-Jet Weaving Machine (Mechanical Manual)
2Right-to-left positioning
For thoese machines equipped with a tandem
noz nozzle:
Adjust the electric drum unit so that the
distancea distancea from electromagnetic pin 3 to yarn
Guide5 comes to 200-400mm.
For standard weft yarns (e.g. C40S)
First, install the single drum so that the distance
Comes to 250mm. Then, adjust the distance
within within the range of 200 to 300 mm.
For wefts yarns of large number count or weak
yarn yarns.
First, install the single drum so that the distance
Comes to 350mm. Then, adjust the distance
within the range of 300 to 400mm.
[ 2 ] Frong-to-rear Positioning
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HCP810 Air-Jet Weaving Machine (Mechanical Manual)
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HCP810 Air-Jet Weaving Machine (Mechanical Manual)
a horizontal position).
3 Make the gapa between drum heads (1
and 2 ) 3 to 10mm.
3Right-to-left position
for those machines equipped with a tandem nozzle:
Adjust the electric drum unit so that the distance b from electromagnetic pin 3 to tandem nozzle 4
(and 5) comes to 200-400mm.
2Drum head 2
Tilt drum head 2 so that its centerline passes
the center of the inlet of tandem nozzle
5.(Drum head 2 should be tilted up 14 from
a horizontal position).
3Right-to-left positioning
Position the electric drum unit so that the
distance a from ballon cover 8 to tandem
nozzle 4 (and 5) comes to 50mm.
The distance from electromagnetic pin 3 to
tandem nozzle 4 (and 5)should be
approx.400-420mm.
[ 2 ] Front-to-rear Positioning
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HCP810 Air-Jet Weaving Machine (Mechanical Manual)
of Drum Heads
1Set the crank angle at 90.
2
For those machines equipped with a
tandem nozzle:
Adjust drum head 1 to the front or rear so that
its centerline passes the centers of tandem nozzle 2
and main nozzle,when viewed from the top.
For those machines equipped with a
yarn guide:
Adjust drum head 1 to the front or rear so that its
centerline passes the centers of yarn guide 4 and
main nozzle , when viewed from the top.
Note: refer to subsection 5.1.4 for the case of
conical tandem nozzles.
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HCP810 Air-Jet Weaving Machine (Mechanical Manual)
[ 1 ] Names of Components
1: winding sensor
2: electromagnetic pin
3: measuring band (with a reflector)
4: measuring bands (three)
5:cover
6: motor
7: inlet piece
8: winding arm
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HCP810 Air-Jet Weaving Machine (Mechanical Manual)
Adjust the clearance between this sensor and the measuring band to 0.5-1.2mm with gauge14
(ST8211-02011-00).
Install this sensor with its optical axis at a right angle to reflector 13 on measuring band 3 (that is ,
this sensor and measuring band 3 should be paralle to each other.
Use a special bolt for 12 since this sensor is insulated from electromagnetic pin 2.
If there is a problem with weft release because of narrow clearance between the oscillating band
(feeder) and the balloon sensor in the case of the drum with a feeding mechanism, adjust the
clearance to Z to match the weft yarn at the oblong hole at the sensor mounting position.
(If sticking at the clearance occurs in case of a thick yarn , widen the clearance by adjusting the
sensor position toward the main nozzle (rightward).
Refer to the photo at the lower left.
Caution
Before connecting or disconnecting the
ballon sensor connector, be sure to turn
the machine power off.
4Reflector 13
The reflector is stuck onto measuring band 3.
Periodically check the reflector for stains and wipe it clean. Contamination will affect the sensitivity
of winding sensor1.
5Measuring bands 3 and 4
Position the measuring bands 4 by aligning its bottom line X with the desired graduation on scale Y.
For the relationship between the graduations and the measuring lengthen, refer to the table on the
next page.
These measuring bands 3 and 4 are made of ceramic body and plastic base. When securing them
with bolts, torque those bolts to 30kg/.cm.
Reference:
Generally, single-yarn wefts have Z twist, so the standard drums are designed to rotate
counterclockwise (facing the drums). For the 2-color drum shift, both the upper and lower drums
rotate counterwise.
To insert Z-twist yarn and S-twist yarn in the 2-color drum shift, either one of the drums should
rotate clockwise. This modification requires the replacement and addition of some components, so
contact with CMT-Hicorp.
Band A B A B A B A B A B A B
graduation
-4 856 1284 1712 2140 2568 2996
-2 878 1317 1756 2195 2634 3073
0 900 1350 1800 2250 2700 3150
2 923 1385 1846 2308 2769 3231
4 946 1419 1892 2365 2838 3311
6 968 1452 1936 2420 2904 3388
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HCP810 Air-Jet Weaving Machine (Mechanical Manual)
Caution
Never touch the main nozzles on the slay
while the machine is in operation. They
are swinging towards front and rear at
ultra-high speed.
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Structure
Main-nozzle pipe complete ASSY 3a is
built in main-nozle bracket 3b and secured
with screw 3c. Thread guide 4 is screwed
into main nozzle bracket 3b and secured with
lock nut 7.
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Installation
(1) clean sides B of thread guide 4 and sides A of
main nozzle body 5 with a clean cloth or an
air blower.
2Insert thread guide 4 into main nozzle 5
until its locks become engaged. Do not force
it in or insert it being inclined.
3Lightly tighten lock nut 7 with a plier.
7.5 Sub-nozzles
Sub nozzles 4 through 6 (placed in front of reed 3) jet air in order to transfer weft 2 inserted through
main nozzle 1 over the entire drawig-in-width L.
L: Drawing-in Width
[1] Standard Arrangement for Sub nozzles (used for upper-cover temples and
lower-cover temples
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Letter in
Pitch for Pitch for
the upper-cover lower-cover Remark
above
temples (mm temples (mm
figure
A 30 30 A: Distance from the leftmost warp to the 1st sub
B 60 60 nozzle
Y 3060 3060 B:Distance between sub nozzles in then central zone
Z 30~60 30~60 of fabric
Y Distance Y should be either 30 or 60mm,
depending upon the drawing-in width.
ZDistance from the rightmost warp to the last sub
nozzle.
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[ 2.1 ] Number of sub nozzles per sub value (for upper-cover temples and
lower-cover temples)
Sub valves No of sub nozzles for No. of sub nozzles for
upper-cover temples lower-cover temples
Leftmost sub valve 1 4 4
Sub valves with the fabric 4 4
width
2nd sub valve from the 4 4
right2
Rightmost sub valve 3 1~4To be changed according 1~4To be changed according to
to the drawing-in-width the drawing-in-width.
CAUTION
Fix the sub valve wiring at the wire duct as
shown in the photo below. A the time of
fixing ,carefully prevent the sub valve cable
from coming into contact with a movable part.
If the sub valve cable is in contact with a
movable part, the coating may be broken to
cause an accident.
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HCP810 Air-Jet Weaving Machine (Mechanical Manual)
Follow the following stpes to install a sub nozzle tube on the sub valve in accordance with the
change of the weaving width.
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1st -1
nd
2 0
3rd +1
4th +2
(1) Adjust the height of sub nozzle by aligning the
specified one of the V-grooves A with the top
end of block 4, according to the table below:
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0 Line 00
100
7.6 Pressure Adjustment of
Main and Sub Nozzles
The jet pressure adjusters for the main and sub nozzles
are located at the left side of left frame 1.
The figure at left shows the arrangement of the pressure
adjuster dials for the 2-color versions.
M1 : Dial 2 for main nozzle No. 1
M2 : Dial 3 for main nozzle No. 2
M3 : Dial 4 for main nozzle No. 3
M4 : Dial 5 for main nozzle No. 4
S : Dial 6 for sub nozzle
SE : Dial 7 for sub-end nozzle
Beneath the above dials are the following according to
the specifications:
CU : Dial for cutting blow
C : Dial for optional TAPO movable cutter
BL : Dial for TAPO blow
MB : Main-nozzle breeze adjuster dial (for adjusting the
breeze while the machine is in operation)
NI : Dial for TAPO nip roller
SU : Dial for TAPO suction
[ 1 ] Pressure Adjustment Procedure
(1) Connect plug 3 of master gauge 2 (76201-
00010) to coupler 1.
NOTE: For the handling of the master gauge,
refer to Chapter G, Section G.3, Subsection
G.3.1 Air Pressure Gauge.
(2) Conversion of pressure values
When using the pressure gauge whose mea-
suring unit is kilo Pascal (kPa), convert the
measured values as follows:
1 kg/cm2 = 0.098MPa
101
(3) While keeping the pressure difference among the main nozzle pressure PM, sub nozzle
pressure PS,
and sub-end nozzle pressure PE as listed below by reading the air pressure on master
gauge 2, adjust
dials 2 through 5 to obtain the target TW.
For spun yarns
Main nozzle pressure PM = Pressure which makes Tw 230-240
Sub nozzle pressure Sub-end nozzle pressure PS = PS = PE = PM (Without tandem
nozzle) PM + 0.05MPa (0.5 kg/cm2) (With tandem nozzle) PS + 0.1MPa (1.0 kg/cm2)
For filament yarns
Main nozzle pressure Sub nozzle pressure PM = PS = Pressure which makes Tw
230-240 PM + 0.1MPa (1.0 kg/cm2)
If wefts are broken or loosened, make fine adjustment of the air pressures above.
Cautions for Use of Pressure Gauge
Pay attention to the following points when inserting a pressure gauge.
(1)
Wrong insertion method
(1) Do not insert while pushing the release bush
with the pusher. Use the pusher only at the
time of extraction.
(2) Pusher (plastic portion)
(3) Release bush (plastic portion of the pressure
port)
102
[ 2 ] Weft Arrival Angle Tw
The Tw (Timing of weft) means the crank angle when a weft yarn, which was measured and
wound on the electric drum, has reached the WF1 feeler.
(The TW pulse means the weft arrival timing expressed in number of pulses.)
How to check Tw
Use a stroboscope to observe weft yarn 2 wound on measuring band 1 of the electric drum. The
moment the weft is fed through warps and locked with plunger 3, read crank angle Tbw. Check
that the difference between Tw and Tbw is within the range from 5 to15(when the Tw pulse is
set to 2).
NOTE: If the difference exceeds 18, the sub nozzle pressure is improper. Increase the sub
nozzle pressure so that the differencecomes to the specified range.
103
[ 3 ] Breeze of Main Nozzles
Breeze (MB) for preventing weft from coming
out of the main nozzle.
Breeze always streams through each of the main
nozzles to prevent a weft from coming out of the
main nozzle when the weft cutter cuts off
the weft.
Breeze for passing a weft through main and/or
tandem nozzles
You may stream breeze for passing a weft
Push valves for main nozzles through main and/or tandem nozzles in
prepara-tion for weft insertion using push valves
as shown at left.
To pass a weft through the upper main nozzle
No. 1, use push valve 1 (M1); to pass it through
the lower main nozzle No. 2, use push valve 2.
To pass a weft through tandem nozzle 3, use
push valves 4 on top of the weft insertion plate.
APO suction
Push valves for tandem nozzles
104
[ 4 ] Cut blow
To prevent weft departure from the main nozzle due to the buckling of weft upon weft cutting by
the cutter LH, air flows in the main nozzle for the set time period.
(1) Adjust the pressure by operating the cut blow dial CU5.
Set it to 0.08 MPa (0.8 kg/cm2) as standard.
(2) The air is distributed at the same pressure to each nozzle valve.
(3) If the yarn posture upon cutting is not appropriate,adjust the pressure and set time period.
[ 5 ] Tandem/Nozzle Breeze
The strength of the breeze at the main nozzle is
suppressed by the breeze flow at the tandem nozzle.
The strength of the air flow is controlled by regulator
MB1 and throttle valves 6 inside the LH cover.
(Since the air is supplied from regulator MB1, the
pressure is the same as the main nozzle breeze
pressure.)
105
7.7 Stretch Nozzle (Option)
106
[ 1 ] For Non-cut Reeds [Standard Type]
[ 1.1 ] Positioning the stretch nozzle
(1) Position stretch nozzle 2 so that distance a
from its center to the center of rightmost sub
nozzle 1 comes to 80 mm or more, in order to
lead flying wefts securely into exhaust pipe 5.
(2) Fit the stretch nozzle 2 into the groove provided
in the front side of sley 3, then secure it
with nut 4.
NOTE: According to the yarn type, adjust the
height of stretch nozzle 2.
(3) Align the weft inlet center of exhaust pipe 5
with the center of stretch nozzle 2, then secure
5 to the rear side of reed 6.
(4) Set the crank angle at 180 and connect piping
between stretch nozzle 2 and its valve 7.
Insu-Lock (68601-00001)
TAPO suction hose
Sub-valve cable
107
[ 1.2 ] Adjusting the stretch-nozzle valve timing
After setting the initial values of the sub-end nozzle and stretch nozzle valve timings on the
function panel as listed below, make the following adjustments:
Initial values
Valve timing (to be Sub-end nozzle 260
set on the function
Stretch nozzle ON: TW-10 OFF: 330
panel)
Ps to (Ps + 0.05) MPa (Ps to (Ps + 0.5)
Valve pressure
kg/cm2)
(1) Jet the compressed air and adjust the positions of exhaust pipe 5 and stretch nozzle to
maximize the air discharge from 5.
(2) Pass a weft yarn through the channel of reed 6 and check that the yarn is fed into exhaust
pipe 5.
(3) Run the machine and check the yarn flow with a stroboscope. If the weft yarn does not enter
exhaust pipe 5, adjust the air pressure, the jet start/stop timings of the stretch nozzle valve,
and the installation position (the distance from the rightmost sub nozzle 1 to the stretch nozzle
body 2).
(4) Increase the weft measuring length approx. 20 mm more than when there is no stretch noz-
zle.
NOTE: Set the stretch valve pressure at 0.3 MPa (3.0 kg/cm2) unless there is no defect
such as broken end.
108
[ 2 ] For Cut Reeds
[ 2.1 ] Positioning the stretch nozzle
(1) Position stretch nozzle 1 so that the distance
a from its center to the center of the rightmost
sub nozzle comes to 80-100 mm.
(2) Secure stretch nozzle 1 to the right end of special
reed 2 with screws 3.
(3) Secure special reed 2 to sley 5 with reed block
4.
NOTE: No adjustment work is required.
(4) Set the crank angle at 180 and connect piping
between tensioner nozzle 1 and its valve 6.
Protective tube (74006-19014) Pass the stretch nozzle hose through the protective
tube (74006-19014) as shown at left, and fix the
locking shaft portion with Insu-Lock (68601-02000),
and the wire duct portion with Insu-Lock (68601-
00001).
Insu-Lock (68601-00001)
TAPO suction hose
Sub-valve cable
109
[ 2.2 ] Adjusting the stretch-nozzle valve timing
After setting the initial values of the sub-end nozzle and stretch nozzle valve timings on the
function panel as listed below, make the following adjustments:
Valve timing (to be Sub-end nozzle 260
set on the function
Stretch nozzle ON: TW-10 OFF: 330
panel)
(1) Jet the compressed air to pass a weft yarn through the channel of reed 7, and check that
the weft is fed into stretch nozzle 1 and out through exhaust pipe 8.
(2) Run the machine and check the yarn flow with a stroboscope. If the weft yarn does not enter
stretch nozzle 1, adjust the air pressure, the jet start/stop timings of the stretch nozzle valve,
and the installation position (the distance from the rightmost sub nozzle to the stretch nozzle
body).
(3) Increase the weft measuring length to approx.20 mm more than when there is no stretch
nozzle.
NOTE: Set the stretch valve pressure at 0.30 MPa (3.0 kg/cm2) unless there is no defect such as
broken end.
110
[ 3 ] Stretch Nozzle for Non-cut Reeds
[Front Injection Type]
As the standard stretch nozzle for non-cut reeds is designed to expand the reed blade with a pin,
it may damage the reed depending on how it is handled.
However, the front injection type stretch nozzle does not expand the reed blade and prevents
the reed from being damaged.
Note that enough stretch performance may not be produced by filament yarn and stretch yarn
that are less prone to fly in weft flying. We recommend that you use a standard type depending
on the yarn type.
111
(3) Align the exhaust pipe 5 on the cloth fell side
with the left surface and install the stretch nozzle
2 to the rear side of the reed 6.
When you align the left surface, the ridge line
on the upper surface of the stretch nozzle 2
aligns with the by-pass port in the front face of
the exhaust pipe 5.
(4) Arrange pipe between the exhaust pipe 5,
stretch nozzle 2 and stretch nozzle valve 8 at
crank angle 180.
112
[ 3.2 ] Stretch Nozzle Valve Ting and Others
Set initial values in the following table and adjust the valve pressure and the trimmed selvage
length as required.
Valve timing (to be Sub-end nozzle 260
set on the function
Stretch nozzle ON: TW-10 OFF: 330
panel)
(1) Check if the right and left selvages are tightened or loose. Increase the valve pressure or
the trimmed selvage length if you find a defect.
(2) Increase the weft measuring length by about 20 mm longer than that required when no
stretch nozzle is used.
NOTE: If you find no defect including yarn break,set the pressure of the stretch valve to 0.30 MPa
(3.0 kg/cm2) or more.
113
7.8 Main Nozzle Pressure Exhaust Valve (Option)
114
7.9 Sub Nozzle Pressure Exhaust Valve (Option)
Connection method
The illustration at left shows the installation states
of the sub valve and the exhaust valve for the sub
valve.
Use exhaust valve 3 by connecting its inlet joint 3a
with the outlet joint of the final sub valve 1 by hose 2.
Since the position of the final sub valve varies with
the fabric width, exhaust preparation sub valve 5 is
provided on the sub valve side with its outlet joint
5a installed with plug 6.
(Example)
Explanation here is for the case of changing connecting
destination of exhaust valve 3 from sub valve 1 to sub
valve 5.
Remove the mounting bolt 4a for bracket 4 installed
with exhaust valve 3 from stay 7. Then move
exhaust valve 3 together with bracket 4 to the
position
of the mounting hole 7a on stay 7 under sub
valve 5, and tighten bolt 4a.
Disconnect plug 6 from one-touch joint 5a of sub
valve 5, and connect hose 2 there.
Then install plug 6 onto one-touch joint 1a of sub
valve 1, which has been disconnected from the
exhaust valve.
Assume the setting of the sub valve installed with the exhaust valve to be 180 - 260.
115
7.10 Main Valve Piping for Highspeed Operation
116
6.CChapter 8 Beating Motion
(1) Rotational force transmitted from the main motor swings rocking shaft 1 through the
crank shaft, connect- ing rod, and beating lever inside the oil bath gearing box.
(2) Sword 2, sley 3, and reed 4 on rocking shaft 1 beat up an inserted weft to the specified
position.
117
8.1 Nominal Reed Space and Drawing-in Width
The tables below list the nominal reed spaces and effective drawing-in widths.
Values in parentheses should apply to the machines equipped with the same beam as the Model T500.
Effective drawing-in width
Nominal reed space (cm)
Maximum Minimum
150 Nominal reed space - 60 cm
170
190
210
See the table below.
230
250 Nominal reed space - 70 cm
280 (- 60 cm)
336
340
360 Nominal reed space
390
* For twin beams Reed space: 280, 336, 340, 360, or
390
Min. drawing-in width: (Nominal reed space - 70 cm)
118
5
119
[ 2 ] Fixing the Reed with Reed
Holder
[ 2.1 ] Block-structured reed holder
Installation
procedure
(1) Insert reed 4 into the slot provided in sley
3.
(2) Fix reed 4 by securing reed holder 8 to sley 3
in the following manner:
Start the bolt tightening work from the left-
hand side block and work your way over to
the right-hand side.
Temporarily tighten one or two center bolts
out of three or five bolts 8a, then tighten all
those bolts evenly on each reed holder
block.
Use special torque wrench 9 (No. 77105-
00001) to torque those bolts 8a to 5.9 to
6.9 Nm (60 to 70 kg-cm) evenly.
NOTE: Holes 8b shown at left are to be used
as a jack hole.
NOTE: Make sure that the lower end of reed 4 is fit-
ted on bottom C of the groove in sley 3 without gap
at both the right and left sides of the machine.
Removal procedure
(1) Remove bolts from all of the Blocks.
(2) Insert one of the removed bolts as a jack bolt
into jack hole 8b provided in each block, then
release reed holder 8.
(3) Take out reed 4.
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1 4
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(2) The weft feelers monitor whether or not a weft yarn has passed through the path between the
light-emit- ting and light-receiving devices integrated in the feeler
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H1 H2
H1 OV1 GF
12A HC H2 OV2 GF
HC HA Power signal
H1 terminal H2 terminal
weft feeler sensitivity adjusting including analog adjusting and digital adjusting.
1Analog adjusting is on the control paneluse comfortable screwdriver turningdisplay the digital
value more big the sensitivity more high, otherwise decrease the sensitivity decrease.
2Digital adjusting use the parameter function key start and stop parameter setting. The weft
detecting number setting more big, the sensitivity is more slow, otherwise the sensitivity is increasing.
If the number is zero 0, express no detecting, so it can not set 0 when machine normal running
WF1Which indicated the first weft feeler, used for short weft yarn detecting.
WF2Which indicated the second weft feeler, used for long weft yarn detecting.
False judgment Indicated normal weft yarn be judged abnormal
Miss judgment Indicated abnormal weft yarn be judged normal.
1Inch move reeds on 180 degree while stop machine, check weft feeler head with correct
installing position.
2Adjust the Static Sensitivity till static green pilot light comes on, then finish static
adjusting.
Active adjusting
1Set the weft Sensitivity number as 5Analog Sensitivity number set to 1, Analog
Sensitivity adjusted to minimum value, occurred misjudgment.
2Increase the analog Sensitivity until without misjudgment, and the active first green light
lighting, remember this position .
3Increase the analog Sensitivity continuously till the second green light lighting, remember
this position.
4Then set the active Sensitivity to middle position, manual stop the machine, check pc
panel short pick number(suggest 20-30) (the analog sensitive knob button adjusted to 2-4)
5To set digital sensitivity to half to third of weft times, treating in accordance with
varieties.
Note
The potentiometer is single circle, please dont continue to twist after turning full circle,
otherwise, it will be damaged, it cant adjust the sensitivity.
bDo not force too much during adjusting, adjust slightly .
cCheck whether the mechanical collision.
Weft feeler adjusting example:
The screw knob of main control panel and sensitivity values will be adjusted during work.
Short weft occurs leakage ( weft doesnt arrive, no alarm), value decreases, if it occurs error
detecting (weft arrive, false alarm), value increases.
Photo for best position for mounting weft feeler
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[1 ] Mounting of H1& H2
aMounting Method
The weft feeler and their cables should be mounted on reeds stably without loosening
and in accordance with the mounting standard.
Glass fiber loom
H1
Reeds without H2
Reeds
clamp Fixed the connecting cable, without swaying,
otherwise detecting is not correct
bWeft feeler H1
Mounting position:
Mounting in the reeds, keep suitable height, one clap for 8 cm, H1 should be mounted
vertically with the center of special shaped groove (focus of emitting and receiving tubes),
to get the biggest signal amplitude, such as shown on the yellow line on T1.
attentions strictly.
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Sequence of Movement
(1) The rotational force is transmitted via the gear train of gears 1, 2, 3, 4, and 5, to leno selvage gear 6.
(2) Since leno selvage gear 6 and stationary gear 7 are set on the same shaft, stationary gear 7 also rotates so as to
engage idle gears 8 and planetary gears 9 with each other. Consequently, bobbin holders 10a and 10b rotate.
(3) Leno yarns fed from bobbins 11a and 11b go up and down to produce a full leno selvage.
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High-speed type
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1
1a
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9 X
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Leno selvage
Yarn tension Fixing nut position
device
At the left side
A
of the weaving 50 g
(Stronger spring force)
machine
At the right side
B
of the weaving 20-30 g
(Medium spring force)
machine
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Front
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Front
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19
20
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[ 1 ] Routing Waste-selvage
Yarns
(1) Route yarn 3 coming from cheese 2 through
cheese spindle 4, hook it onto yarn guide 5,
then thread it through tenser 6.
NOTE: When routing yarn 3 through cheese
spindle 4, use the threader (J8213-01010-00).
(2) Hook yarn 3 onto rod 7 and then
route it through wire dropper 8 and the yarn
hole of yarn guide bar 9.
(3) Route yarn 3 through yarn guide 11
supported on full-leno selvage bracket 10,
yarn hole 13 provided in tenser spring 12,
and yarn guide
14. Further route yarn 3 through a heald.
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[ 6 ] Waste-selvage Cheese
Specifications
(1) Yarn type
The yarn type for waste-selvage yarns shall be
EC 23/2's as standard. The EC 24/2's and
parched yarns may be used provided that they
have a strength equivalent to 23/2's or higher.
(2) Cheese shape
Shown at left are the recommended dimen-
sions and shape of a waste-selvage cheese.
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[7] Specifying Heald Frames through which Waste-selvage Yarns shall be Threaded
[ 7.1 ] When using ground heald frames
In general, thread waste-selvage yarns through the heald frames used for ground yarns, as listed below.
[ 7.2 ] When using the half-leno selvage device (Klcker) or waste-selvage heald frames (1/1)
When using the half-leno selvage device (Klcker)
Thread waste-selvage yarns through the heald frames (1, 2) used for half-leno selvage yarns.
When using waste-selvage heald frames (1/1 shedding, 2 heald frames)
Add waste-selvage heald frames to the rear of the ground heald frames and then thread waste-selvage yarns
through them.
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Chapter 13 Maintenance
13.1 Maintenance
(1) To make the most of the capabilities built in every Toyota weaving machine and keep the quality of
the woven products high, the following maintenance work should be performed properly according to the
1) Daily maintenance
4) Trimonthly maintenance
5) Semiyearly maintenance
7) Yearly maintenance
(2) In addition to the above periodical maintenance work for the weaving machine, maintenance for the
peripherals including the gauges, tools, measuring devices, air-conditioning facilities, compressors, and
(3) It is recommended that the maintenance records be retained on the maintenance/replacement note-
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Inspection
No. Figures Check: What to do:
point
firmness 2.
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Drawing at the state. Check the right and heald wires. Correct
right and left left edges of the textile for misdrawing to the dents.
2
edges of firmness. Check for Check for leftover warp ends.
mispicks.
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sub-nozzles if insufficient.
5 Weft feelers the left fig). Check that there Remove fly, size dust, and other
reed.
Inspection
No. Figures Check: What to do:
point
6 Warp sheet for looseness. Check for leftover warp ends into the
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machines Check for warp miss. and adjust the machines with
as weft break
or warp break
batteries.
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Leaf spring Check for fly or size dust Remove fly and size dust
the main weft is correctly threaded to the leaf spring tenser and the
nozzle through the leaf spring tenser main nozzle. Thread a weft
accumulation. position.
Inspection
No. Figures Check: What to do:
point
Check for fly or size dust Remove fly and size dust from
4.1.)
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Check for fly, size dust or Remove fly, size dust or oil
Driving belt
2 oil accumulation (1 in the left from the driving belt and the
and pulley
figure). grooves of the pulley.
Shedding Check for fly, size dust or Remove fly, size dust or oil
timing belt, oil accumulation (1 in the left from the timing belt and the
belt, and
timing pulley
Check for fly or size dust Remove fly and size dust
Leno bobbin
4 accumulation (1 in the left from the leno bobbin (teeth) and
and its holder
figure). its holder.
Check for fly or size dust Remove fly and size dust
Dropper and
5 accumulation (1 in the left from the dropper and contact
contact bar
figure). bar.
Inspection
No. Figures Check: What to do:
point
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Check for fly or size dust Remove fly and size dust from
7 Reed and slay accumulation (1 in the left the reed and slay.
figure).
Check the EDP 1 for fly or Remove fly and size dust from
Check for fly or size dust Remove fly and size dust from
9 Spring stand
figure). cover.
Press rollers
lack of oil. Sections M.3.1 and M.3.2.)
10
arm
Easing lever
lack of oil. Check the easing Sections M.3.1 and M.3.2.)
11
Easing rod
rod 2 for lack of oil.
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Yarn beam stains on the surface of the size dust from the corner of the
12
Corner of the bearing holder bearing housing. bearing housing, then apply
compressor.
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Right- and Check the oil level. Supply the specified types of
Shedding tappet
15 left-hand tuck-in
housings
Electronic-control
take-up drive
worm box
Electrical fullleno
for fly, yarn dust, and size materials by blowing air and by
17 Main motor fan
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fly, yarn dust, and size dust materials by blowing air and by
18 Brakes
accumulation. hand.
of oil.
proper?
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drive box
(located on the EDP are no stains on Replace the peeled ones with
cover)
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repair it.
stains.
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4 (Negative and dobby Check the surface with uneven right and left sides.
break.
damage.
leakage.
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areas of movable
parts.
are no scratches on
the dents.
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blade engagement
timing.
Inspection
No. Figures Check: What to do:
point
Check the take-up timing belt Remove oil. Adjust the belt
12 Timing belts
3 for damage. Check for fly tension.
belt tension.
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Optical safety Check that light-emitting If the LED is ON, obstruct the
sensor (Safety diode (LED) 2 lights. Lift up sensor light path by and check
device) lever 4 and check lamp 3 and that the machine stops. Never
sensor.
Inspection
No. Figures Check: What to do:
point
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Check that the jet start and Correct the related set data on
correct. Check that the air related set data on the function
Weft inserting
15 pressures of the tandem-, panel. Adjust the timing.
motion
main-, and sub-nozzles are
Check that the heald frame Adjust the heights and timing.
machine is in operation.
the shedding-related
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smoothly.
Tappet box in Pump-equipped type Check Take off the mesh from the oil
the shedding the oil strainer for fly strainer and remove fly from the
motion (pump- accumulation. Non-pump mesh. Take off the oil filter,
18
equipped type type Check the oil filter for fly then remove fly by washing the
type)
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Inspection
No. Figures Check: What to do:
point
Check that the filter is not Remove the dust hose and
Ventilator in
clogged with yarn waste or clean the filter by blowing air
19 the blower
dust. onto it.
motor unit
12
Check that the cutter works Remove cover 1 and apply
take-up roller
point "A" of the roller chain. If any wear is noted, replace the
21 3BA
chain and
Check tension plate "B" for tension plate.
tension plate
wear.
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Inspection
No. Figures Check: What to do:
point
thread guides for binder from the main nozzles, then put
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state.
Inspection
No. Figures Check: What to do:
point
Check the bobbin rod for Correct the bent bobbin rod
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Inspection
No. Figures Check: What to do:
point
non-working days).
actuator
change oil.)
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boxes
Shedding tappet
1 left-hand tuck-in -
housings
Electronic-control
take-up drive
worm box
Electrical fullleno
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"a" Check the machine stop If the gap "a" is out of the
Main motor brake position yearly and if the specification, disassemble the
3
(option) machine stops beyond the motor and adjust the gap.
4 Easing rod ends 1 for radial looseness or more, replace the easing rod
Inspection
No. Figures Check: What to do:
point
M.2.1.)
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Bolts and nuts used in the weaving machine should be tightened basically to the standard torque
values as listed in [ 1 ] below. Some bolts and nuts listed in [ 2 ] should be tightened to those
1000 to 1500 to
kgcm 55 to 80 80 to 120 200 to 300 400 to 500 700 to 800
1200 2200
mnotationwill be omitted.)
CMT provides tools to be used for routine maintenance. Other tools marked with an asterisk in
the table below should be set up by the customer when they become necessary (e.g. at the time
Tightening
cm)
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12 Reed blocks Cam Hex socket-head bolts, 5.9 to 6.9 (60 to Refer to Chap. 6, Section 6.1.2,
34 lever connector M6 Hex socket-head 70) 9.8 to 11.8 [ 2 ]. Refer to Chap. 4, Section
to 1200) 166.6
to 176.4 (1700
to 1800) ***
67 Connecting rod Hex socket-head bolts, 53.9 to 63.7 In the RH and LH gear boxes In ****
89 Beating lever M10 Hex socket-head (550 to 650) the RH and LH gear boxes In the *
10 Beating lever 2nd bolts, M8 Hex bolts, M14 26.5 to 29.4 RH and LH gear boxes In the RH
shaft gear Coupling Hex bolts, M12 Hex (270 to 300) and LH gear boxes (at the split
73.5 to 78.4
(750 to 800)
58.8 to 63.7
(600 to 650)
11 Tappet cam box Hex bolts, M14 Hex 112.7 to 117.6 Clamp bolts Joints of flanges ****
12 Rocking shaft socket-head bolts, M12 (1150 to 1200) Securing the swords to the
13 coupling Swords Hex bolts, M12 Hex 137.2 to 147 rocking shaft. Securing the sley
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to 51.0 (460 to
520)
16 Measuring bands Hex socket-head bolts, 2.0 to 2.9 (20 to Tightening the plastic plates. ****
17 Idle shaft Planetary M5 Hex nuts, M8 Hex 30) 25.5 to 27.4 Full-leno selvage device Full-leno
18 gear shaft nuts, M8 Hex nuts, M5 (260 to 280) selvage device Weft feeler
This section lists key points to be observed by the weavers the fixers and the manager of the
weaving room during routine operation and maintenance. Be sure to follow them carefully one by
one in order to minimize machine problems and produce high-quality fabrics efficiently.
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Chapter 15 Lubrication
Electric Centralized Lubrication System
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*1For details of the quantity of lubricants, refer to the Installation Guide, lubricant preparation.
*2Oil B may be applied also to the right and left gearing boxes.
For the lubrication of the electronic dobby, positive shedding motion, and electronic jacquard
machine, observe the lubrication instructions in each manual issued by the manufacturer.
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[1] General
This system is composed of a motor-driven pump (DBS-J20/03E), piston valves
(MG) and pressure switch. The pump pressurizes grease to feed it into the pipes. As the
in-pipe pressure increases, the pistion in each connected valve moves inwards so as to
supply the specified amount of grease to the lubrication point. The pressure switch
detects the in-pipe pressure change, signaling the CPU to optimize the pump.
When the pump stops pressurizing grease, the in-pipe pressure automatically
decreases so that the piston moves back to the retracted position. This retracting stroke
of the pistion will take in grease (which will be supplied at the next discharge stroke of
the pistion) into the valve.
The above operation could easily receive a serious influence by dust, and air
bubbles if coming into grease. Those foreign materials will cause pump or valve
problems; in the worst case, they will result in a damaged weaving machine. Always
observe the precautions given in item [3].
Model DBS-J20/03E
Discharge rate 20cc/min
Discharge pressure 8Mpa
Relief set pressure
Pressure relief Automatic relief selector valve
mechanism integrated
Reservoir capacity 0.3L
Rated voltage of 24VDC2.25a
electric motor
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Operational Principles
The pump pressurizes grease to start moving up the V-packing hydraulically.
The V-packing blocks up the center hole so that the piston moves inwards against the spring
force. Accordingly, grease stored in the upper section of the pistion will discharge.
The piston has moved in completely. It means the completion of discharging.
The depressurizing mechanism integrated in the pump body works to decrease the in-pipe
pressure so that the piston starts moving back by the spring force provided in the valve.
Accordingly, the inside becomes pressurized so that the V-packing moves down to open the
center hole. Grease will be fed into the upper section of the pistion for the next discharge stroke.
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IMPORTANT
storing grease
1 Supply grease to the reservoir through the grease
inlet nipple provided beneath the pump. Never
remove the cap on the reservoir top to supply
grease. This is to prevent foreign materials , fly,
or dusts coming into grease.
At the time of supplying grease, wipe the
grease inlet nipple and the lubricating tools
(particularly, those nozzle ends ) with a clean
cloth.
If air bubbles get into the reservoir at the time
of grease refilling, the pump will no longer
work. After refilling, be sure to vent air
bubbles from the reservoir according to the
instructions given in [4] periodical inspection,
(3), step (20).
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IMPORTANT
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[ 4 ] Toubleshooting
1If any error message appears on the function panel:
1OILING FAILED (PRESSURE IS LOW)
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2Other Problems
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[ 1 ] Lubricating Method
[ 1.1] Electric centralized grease
lubrication b lubrication
1 For the LUBE centralized lubrication system
Electric centralized grease lubricator 1 consists of a
pump, motor, and tank. Its lubrication intervals (cycle
of hours) can be set from the function panel.(refer to
chapter 0, subsection 0.3.2 [4] [1.2] [ OIL] switch)
1For the test run of the new machine, set Every 4
hours and run the machine for 1 to 2 days.
2After loading a warp beam, set Every 10 hours.
Note: Depending upon the machine speed (rpm) and
earp warp tension setting, the lubrication interval should be
sho shorter in some cases.
Once you set the lubrication interval to Every 10
hours for example:each of the distributing
valves supplies the specified amount of grease
directly to the lubricating point every 10 hours.
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When starting up a new style fabric, it should be in accordance with weaving conditions (refer to the
following picture) and [setup at each chapter]. Setting all conditions on the function panel, and
adjust all devices.
[Weavign Condition Table]
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[ 2 ] Warp-related Problems
The warp perparatio processes are becoming more important than ever before due to the
increasing demands for high-value added, high-quantity fabrics and the recent tendency towards
small lot, short cycle production of multiple items.
To weave efficiently with the air jet weaving machine:
Yarn should have superior properties; yarn should be wound with the uniform and proper tension
during the warping process, and yarn should be sized uniformly and stbly with adequate size, then
the sized yarn should be wound with constant tension.
[ 2.1 ] Requirements for warp
1Yarn should be uniform and have sufficient strengthen an elongation.
2Yarn should contain few knots or no loose knots. Those knots if any , should be small.
3)Warp sheet should be wound with the uniform tension and have adequated elongation.
4Size to be used should match yarn quality, yarn number count, and fabric texture, size should
have optimal viscosity.
5Fluff should be wound adequately and yarn should not have partial lack of sizing.
6Yarn should be adequately dried and have appropriate moisture absorptiveness.
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[ 1 ] Specifications and Properties of Yarns Available in the Air Jet Weaving Machine
[1.1] Weft cone (cheese )specifications
Traverse width 6 or less, recommended to be 3 for fine count yarns
Winding angle 330 for thick count yarns, and 5 57for medium and fine count
yarns
Winding hardness 50 ~70(It must be collapsed unless the shore hardness or winding
hardness is risen
Twill angle Smaller the better(Be careful to sticking among yarns themselves)
Knot Knotless yarns are betterbelow 30mm
Ribbon winding Apply the ribbon brake
Bobbin diamter Recommended to be 300 to 330 mm max for T/C45
Steam set Effective in some cases
Number of winds The more, the better
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18.1Gauge
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18.2 Tools
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18.3 Others
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