PROJECT PROFILE

BISCUIT MANUFACTURING
Capacity 50 MTD

Prepared By:

ABHYUDAY TECHNO ECONOMIC CONSULTANTS PRIVATE LIMITED

Address:
211 212, Patel Avenue, Nr Gurudwara, S. G. Highway, Thaltej, Ahmedabad 380054,
Gujarat, India
Contact: (O) +91 79 26856999 | Email:
agronfood@abhyuday.in /megaprojects@abhyuday.in/ info@abhyudayprojects.com
 Project Profile Biscuit Manufacturing Unit

BISCUIT MANUFACTURING PLANT

SECTOR: AGRO AND FOOD PROCESSING UNIT CAPACITY (PER ANNUM): 15000 MT (50 MTD)
NO. OF WORKING DAYS: 300 DAYS COST OF PLANT AND MACHINERY: RS. 200 LAC
COST OF PROJECT: RS. 750.31 LAC IRR: 26.29 %

Project Description

The primary objective of the model report is to facilitate the entrepreneurs in

understanding the importance of setting up unit of biscuit plant. This model report will
serve as guidance to the entrepreneurs on starting up such a new project and basic
technical knowledge for setting up such a facility.

Product

Biscuit making is a conventional activity in many parts of the country. Despite the
advent of modern, large capacity and automatic biscuit making plants, large section of
people especially in semi-urban and rural areas still prefer fresh biscuits from local
bakery as they are cheap and offer many varieties. These manufacturers are able to
cater to some typical local palate as well. Thus, they are able to withstand competition
from organized sector units.

Applications:

Biscuits have a good food value with substantial energy, protein, carbohydrates
and minerals apart from pleasing texture and taste. Baking industry occupies an
important position among Indian food processing industries with an annual
turnover of about Rs. 3000 Crores.
Biscuits products are ready to eat and convenient to use.
Biscuits and Bread form the major baked foods accounting for over 80% of total
bakery products produced. The industry largely continues to be in the
unorganized sector contributing to over 70% of the total production.
Bakery products once considered as sick man's diet, have now become an
essential food item of a sizeable segment of society.

Market

Biscuit industry in India in the organized sector produces around 60% of the total
production, the balance 40% being contributed by the unorganized bakeries. The
unorganized sector is estimated to have approximately 80, 000 1, 00, 000 small & tiny
bakeries across the country. Biscuit can he broadly categorized into the following
segments: Glucose 44% Marie 13% Cream 10% Crackers 13% Milk 12% Others 8%.
Though India is considered as the third largest producer of Biscuits after USA and China,
the per capita consumption of biscuits in our country is only 2.1 Kg., compared to more
than 10 kg in the USA, UK and West European countries and above 4.25 kg in south cast

Abhyuday Techno Economic Consultants Pvt Ltd 2

211 212, Patel Avenue, Nr Gurudwara, S. G. Highway, Thaltej, Ahmedabad 380054, Gujarat, India,
Contact: (O) +91 79 26856999 | Email: megaprojects@abhyuday.in
 Project Profile Biscuit Manufacturing Unit

Asian countries, Le. Singapore, Hong Kong, Thailand, Indonesia etc. China has a per
capita consumption of 1.90 kg, while in the case of Japan it is estimated at 7.5 kg.
Biscuits are manufactured from wheat flour, sugar, baking powder, condensed milk,
Ghee, salt, millet, jelly, dry fruits. Various essences are added according to the taste
selected. Biscuits are manufactured through baking process. There is total average
growth rate of biscuit industry is 7-9%. It can be concluded that there is wide scope for
new entrepreneurs if he can produce good quality product.

Manufacturing Process

Wheat flour along with other ingredients is mixed with water and dough is prepared.
Then it is kept at a normal room temperature for about couple of hours to allow proper
fermentation. Then it is placed in biscuit moulding trays and these trays are placed in
oven for baking. After requisite baking, trays are taken out, cooled and biscuits are
packed.

Raw Material Requirement (Per Ton)

Wheat Flour 10500 MT

Yeast 300 MT
Sugar 6000 MT
Ghee 750 MT
Milk Power 150 MT
Salt 300 MT
Edible Colors and Flavors As per requirement

Abhyuday Techno Economic Consultants Pvt Ltd 3

211 212, Patel Avenue, Nr Gurudwara, S. G. Highway, Thaltej, Ahmedabad 380054, Gujarat, India,
Contact: (O) +91 79 26856999 | Email: megaprojects@abhyuday.in
 Project Profile Biscuit Manufacturing Unit

COST OF PROJECT AND MEANS OF FINANCE

a) Land Requirement 5000 Sq Mt
b) Build Up Area 1250 Sq Mt
c) Plant and Machinery
Major plant and machinery required for the proposed project are as follows:

Sr. No. Particulars

1 Raw material Storage Silo
2 Conveyor
3 Mixer
4 Sheeting
5 Cutter
6 Oven
7 Cooling Tunnel
8 Packing

d) Utilities

WATER 3500 KL / day

ELECTRIC POWER 100 HP
FUEL 7.5 L /day

Estimated Cost of Project and Means of Finance

(Rs in Lac)
SR. NO. ESTIMATE COST OF PROJECT AMOUNT
1 Land and Development 100.31
2 Building and Civil Works 125.00
3 Plant and Machinery 200.00
4 Misc. Fixed Assets 15.00
5 Preliminary and Pre Operative 30.00
6 Provisional and Contingencies 10.00
Total Fixed Assets 480.31
Margin Money for working Capital 270.00
Total Cost of Project 750.31

Abhyuday Techno Economic Consultants Pvt Ltd 4

211 212, Patel Avenue, Nr Gurudwara, S. G. Highway, Thaltej, Ahmedabad 380054, Gujarat, India,
Contact: (O) +91 79 26856999 | Email: megaprojects@abhyuday.in
 Project Profile Biscuit Manufacturing Unit

SR. NO. MEANS OF FINANCE AMOUNT

1 Promoters Contribution 301.41
2 Bank Finance (Term Loan) 298.91
3 Unsecure Loan 150.00
Total 750.31

Project Time Line

The proposed project will have project time line period of 5 to 6 months and project
implementation period of 10 to 12 months.

PLEASE NOTE: This is Model Project Profile; the actual Cost of Project will change depending on the
Land and Building Prices, Actual Quote from the suppliers of the Plant and Machineries etc

Abhyuday Techno Economic Consultants Pvt Ltd 5

211 212, Patel Avenue, Nr Gurudwara, S. G. Highway, Thaltej, Ahmedabad 380054, Gujarat, India,
Contact: (O) +91 79 26856999 | Email: megaprojects@abhyuday.in