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FactoryTalk Implementacin de Arquitecturas

Tendencias Tecnolgicas Lima Agosto 2017

Miguel Orihuela
Solution Architect Automation & Software
Rockwell Automation de Per

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Agenda
 High Level discussion of the main considerations when building a system:
FactoryTalk Services Platform

Data Servers

FactoryTalk View Site Edition (SE)

FactoryTalk Historian

FactoryTalk AssetCentre

FactoryTalk VantagePoint

Basic Microsoft SQL Server Considerations

ThinManager & Remote Desktop Services


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Factory Talk Suite
EMI - Manufacturing Intelligence Suite
Broad Horizontal Applicability Mfg. Operations
Management
Scalable Solutions
Auto Suite
Tightly coupled with the Automation Systems
Infrastructure for Vertical Application Suites CPG Suite
Applicable across multiple industries
Web Reporting Pharma Suite

Manufacturing ProductionCentre
Intelligence
VantagePoint

Visualization
Metrics Manufacturing Operations
Asset - Industry Application
Management Historian
Suites
Transaction Industry Specific
Manager
Business Objectives Focus
View SE / ME Plant-centric Approach
Control ViewPoint
Quality & Compliance
AssetCentre Supply Chain

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Windows Infrastructure
 Use a Server Operating System for application servers

 Operating System compatibility


charts located on:
Product Compatibility & Download Center

 Patch qualification testing recorded on:


Rockwell Software MS Patch Qualifications

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Windows Infrastructure
Workgroups vs Domains
 Windows Domains recommended in architectures of Workgroup environments:
10 FactoryTalk Computers or more All computers must be in the
same Workgroup.

 Common Requirements
 Unique IP Address (consider DHCP) Domain environments:
 Unique Host Names (consider DNS) All computers must be in the
same Domain / trusted Domain.

 Differences
 User name authentication Workgroups require
special configuration Domain and Workgroup
environments cannot be mixed.
 Security Domains allow for Active Directory user
linking
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Sample Architecture:
Domain Controllers

Domain
Controllers
Server O/S

Managed Ethernet Switch for Control System Network (CSN) HMI/Ctrl Communications

Managed Ethernet Switch for Control System Network (CSN) HMI/Ctrl Communications

Engineering Workstation
RSLogix 5/500/5000
ControlLogix ControlLogix ControlLogix RSLinx Classic
SLC SLC
PLC PLC

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FactoryTalk Services Platform

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FactoryTalk Services Platform
Overview

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FactoryTalk Services Platform
Local vs Network Directories
 Local FactoryTalk Directory: Each computer is FTSP isolated
 Network FactoryTalk Directory:
 Ties multiple FactoryTalk PCs together
 Share services such as FactoryTalk Security and FactoryTalk Live Data
 Used for distributed applications and applications with everything installed on one PC

HMI Server Historian Server


Clients
Network FactoryTalk Directory
Data Server AssetCentre Server

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FactoryTalk Services Platform
Network FTD Architecture Considerations
 The role of the Network server should be hosted on a dedicated computer.
 System Start-up
 Compatibility
 Patching/Upgrading
 Redundancy
 Exception

 FTD Server can host other system components:


 FactoryTalk Activation Server
 FactoryTalk Alarms and Events Historical Log (SQL Standard/Express)
 Centralized FactoryTalk Diagnostics Server (including SQL Server) in absence of AssetCentre
 FactoryTalk Historian Components, including Phase 2 redundancy shared file

 Use a server operating system


 A server OS is optimized to service network requests
 Not a domain controller

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FactoryTalk Services Platform
FAQs / Common Errors
 FactoryTalk Services Platform not required/recommended on a Domain Controller.
 Do not co-locate a FactoryTalk Directory server or any other FactoryTalk software on a Domain
Controller.

 A FactoryTalk Directory server should be installed on a Windows Server operating


system (as opposed to a Workstation/Desktop OS.)

 No redundancy caching instead


 AID 66352 - FactoryTalk View SE Behavior when FactoryTalk Directory is Unavailable

 FactoryTalk Directory servers do not communicate with each other.


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Sample Architecture:
FactoryTalk Directory

Domain Controllers
Server O/S FactoryTalk Directory
For the Ctl Sys Domain Server
Server O/S
FactoryTalk Directory
FactoryTalk Activation
Server

Managed Ethernet Switch for Control System Network (CSN) HMI/Ctrl Communications

Managed Ethernet Switch for Control System Network (CSN) HMI/Ctrl Communications

Engineering Workstation
RSLogix 5/500/5000
ControlLogix ControlLogix ControlLogix RSLinx Classic
SLC SLC
PLC PLC

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For more information on
FactoryTalk Services Platform
 Rockwell Automation TechED 2017
 NS19 - Introduction to the Design & Implementation of FactoryTalk Security in a DCS
 NS20 - Advanced Design, Management & Implementation of FactoryTalk Security in a DCS

 RA Knowledgebase
 AID 58803 Network FactoryTalk Directory Best Practices
 AID 116811 - CPR9 FactoryTalk Services Platform Compatibility Guidelines
 AID 66352 - FactoryTalk View SE Behavior when FactoryTalk Directory is Unavailable

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Data Server Considerations

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Data Servers
Options
 For Rockwell Automation Hardware (Controllers, drives, etc):
 RSLinx Classic
 RSLinx Enterprise
 FactoryTalk Gateway

 Use OPC for 3rd Parties:


 Kepware
 Matrikon Data Server

 others
Data Client Data Client

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Data Servers
RSLinx Enterprise vs RSLinx Classic
 RSLinx Enterprise  RSLinx Classic
 Wherever possible!  Only when features are not available
 Preferred Data Server in RSLinx Enterprise
for Rockwell Automation  Alias Topic Support
Hardware  Complex Paths
 Performance is greatly increased  Ethernet to DH, DH+, DH-485

with Logix family controllers  DDE Support


 Also supports legacy controllers  Specific driver support
(PLC-5, SLC, etc)

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Data Servers
Complex Paths
Data Server

EtherNet/IP

ControlLogix ControlLogix

DH+

ControlNet

SLC ControlLogix
SLC
PLC PLC

RSLinx Classic Required RSLinx Enterprise Supported


DH+ protocol = PCCC ControlNet protocol = CIP
Ethernet protocol = CIP Ethernet protocol = CIP
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Data Servers
RSLinx Enterprise Example Configurations
Number of Example Configurations
Controllers
(Shortcuts)

Recommended Data Servers


Digital and Tags defined 3
Analog within each
Instruction controller
based Alarms (Namespace) 2

RSLinx 1
Enterprise
Resource 10 Clients & 10 20 Clients & 20 30 Clients & 30
Tag Types Impact FactoryTalk Controllers Controllers Controllers
(Scalar, Array, Live Data
UDT) Clients Assumes: 10K Numeric Tags / Ctrl and 1K Strings Tags / Controller;
Each client requests 2K Numeric tags, 200 Stings, 500 Digital and
500 Analog Alarms.
Number of
Number of
Tags on Scan
Tag
References
Distribute the load across multiple
by Clients
RSLinx Enterprise Data Servers.
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Data Servers
Sizing Summary
 Application sizing is complex without a single answer for all possibilities

 Use the example sizing for new applications


 Note: Most applications will not require every client to request all tags from each
controller.
 If unsure on sizing, contact the local RA office
 64-bit operating systems can take advantage of higher memory limits, allowing for
higher application limits

ViewSE Clients can reduce tags in memory by unchecking Maintain Connections


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Data Servers
FAQs / Common Errors
 RSLinx Classic is not required for legacy devices.
RSLinx Enterprise is the preferred data server for Rockwell Automation
Devices.

 There can be only one instance of the same data server type running per
host.
 For example, two instances of RSLinx Enterprise cannot run on the same host.
 Only one service running at a time.
 If multiple data servers of the same type are required, multiple hosts are required.

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Sample Architecture:
Data Servers
FactoryTalk Directory Data Server
Server
Server O/S
Server O/S
Domain Controllers
Server O/S
FactoryTalk Directory (1) RSLinx Enterprise
FactoryTalk Activation
For the Ctl Sys Domain Server (1) RSLinx Classic

Managed Ethernet Switch for Control System Network (CSN) HMI/Ctrl Communications

OPC Client
(1) FactoryTalk Gateway

Managed Ethernet Switch for Control System Network (CSN) HMI/Ctrl Communications

Engineering Workstation
RSLogix 5/500/5000
ControlLogix ControlLogix ControlLogix RSLinx Classic
SLC SLC
DH+ PLC PLC

SLC
PLC

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For more information on
Data Servers
 Rockwell Automation TechED 2017
 SY21 Optimize ControlLogix Performance for FactoryTalk Client Applications
 SY24 Optimizing System Communications with RSLinx, FactoryTalk, and OPC

 RA Knowledgebase
 AID 507425 Rockwell Automation Data Server Decision Guide
 AID 685789 - RSLinx Enterprise LogixDP Data Provider Information

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FactoryTalk View SE

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FactoryTalk View SE
Application Options

Local Directory Single HMI Station Network Directory Multiple Servers Remote Clients

FactoryTalk View SE
Local Station

FactoryTalk View SE
Network Station

FactoryTalk View SE
Network Distributed

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FactoryTalk View SE
Components
 A typical FactoryTalk View SE system consists of the following software components (or
roles):
 Network FactoryTalk Directory Server (FTD) (1)
 FactoryTalk View SE Server (1+)
 SQL Server (Express or Standard) (1+)
 FactoryTalk Live Data Server (1+)
 FactoryTalk Alarm Server (0+)
 FactoryTalk View SE Client (1+)
 FactoryTalk View SE Studio (1+)

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FactoryTalk View SE Distributed
Component Recommendations
Production Applications 1 Network Distributed per FactoryTalk Directory

HMI Servers 10 per application (redundant or non-redundant)

Data Servers 10 per application (redundant or non-redundant)

Alarm Servers 10 per application (redundant or non-redundant)

50 per application (total mix of thick & thin clients)


Clients Extend this number using ViewPoint
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FactoryTalk View SE Distributed
HMI Server Architecture
 Can be co-located with the FactoryTalk Directory, but recommend separate hosts

 Recommend independent hosts no clients or Engineering Workstation co-located


 One HMI server per host
 Except for testing

 MSSQL Express instance must be co-located for tag database


 Not supported for use with anything outside of the HMI server. e.g., it cannot be used for historical
logging

 HMI tag utilization can be used to estimate server loading


 Redundant servers do not equate to load-balancing
See AID 732555 FactoryTalk View SE Product Characterization
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FactoryTalk View SE
Alarm Limits
 Legacy / Classic HMI Alarming
 40,000 total alarms per HMI Server
 10,000 of which can be Analog
 Default Update Rate = 2 seconds

 FactoryTalk Alarms & Events


 100,000 total alarms per Application
 10,000 total alarms per Alarm Server
 FactoryTalk Alarms / controller
 2,000 non-redundant
 500 / 250 redundant
 AID 44177 - FactoryTalk Alarms & Events
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FactoryTalk View SE
Data and Alarm Server Architecture
RSLinx Enterprise Can be co-located with HMI server
No more than two different data servers per host
and RSLinx Classic Example: Classic and Enterprise installed on the same host

RSLinx Enterprise used as alarm server


Device-based Often co-located with HMI server
Alarming Some firmware versions not supported

Tag-based Often co-located with HMI and/or Data server


Alarming
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Sample Architecture:
FactoryTalk View SE
FactoryTalk Directory
Server Redundant HMI/Data Server
Server O/S Server O/S
FactoryTalk Directory (1) HMI Server
Domain Controllers
FactoryTalk Activation (1) Tag-based Alarm Server
Server O/S (1) Data Server Data Server
Server
For the Ctl Sys Domain MSSQL Express Server (1) RSLinx Enterprise Server O/S
(1) RSLinx Enterprise

Managed Ethernet Switch for Control System Network (CSN) HMI/Ctrl Communications

Managed Ethernet Switch for Control System Network (CSN) HMI/Ctrl Communications

Engineering Workstation 5 Clients


RSLogix 5/500/5000
ControlLogix ControlLogix ControlLogix RSLinx Classic
SLC SLC FactoryTalk View Studio
PLC PLC

FactoryTalk Clients
FactoryTalk View SE Client

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FactoryTalk View SE
Extending with FactoryTalk ViewPoint
 Using FactoryTalk ViewPoint, displays can be published for browser-based
viewing.

 ViewPoint can be used to extend beyond 50 clients if mobile clients meet


the application needs.
 Up to 25 extra ViewPoint clients are within the reference architecture guidelines.

 Note:
 ViewPoint uses only FactoryTalk Alarming, no Legacy/HMI Alarming
 ActiveX controls and VBA cannot be used by ViewPoint displays

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FactoryTalk View SE
Architecting FactoryTalk ViewPoint
 Use a server Operating System

 A separate host is recommended for larger applications (>10 clients) and/or


Redundancy
 Can be co-located with FactoryTalk View SE HMI server

 ViewPoint can service one application at a time


 25 clients per 1 ViewPoint server

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Sample Architecture:
FactoryTalk ViewPoint Smart Devices and Tablets
Mobile O/S
Mobile Favorites

Redundant HMI/Data Server


FactoryTalk Directory Server O/S
Server (1) HMI Server
Server O/S (1) Tag-based Alarm Server
FactoryTalk Directory (1) Data Server
Domain Controllers FactoryTalk Activation (1) RSLinx Enterprise
Server
Server O/S MSSQL Express Server
For the Ctl Sys Domain

Managed Ethernet Switch for Control System Network (CSN) HMI/Ctrl Communications

FactoryTalk ViewPoint
Server O/S
FactoryTalk ViewPoint Server

Managed Ethernet Switch for Control System Network (CSN) HMI/Ctrl Communications

Engineering Workstation 5 Clients


RSLogix 5/500/5000
ControlLogix ControlLogix ControlLogix RSLinx Classic
SLC SLC FactoryTalk View Studio
PLC PLC

FactoryTalk Clients
FactoryTalk View SE Client

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FactoryTalk View SE
FAQs / Common Errors
 Dont put more than one production HMI server on the same host.
 Support multiple HMI servers on a single host for development purposes.

 Redundancy is not load balancing.


 Only one server is actively serving clients at a time.

 50 Client recommendation is per application, not per server.


 Consider ViewPoint for extending applications.

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For more information on
FactoryTalk View SE
 Rockwell Automation TechED 2017
 VZ05 Architecting a Distributed HMI System
 VZ06 FactoryTalk View Site Edition: Configuration and Maintenance Lab
 VZ07 - FactoryTalk View Site Edition: Introductory Lab
 VZ09 FactoryTalk View Site Edition: Implementing FactoryTalk Alarms and Events

 Rockwell Automation Knowledgebase


 AID 32549 FactoryTalk View SE Distributed System Design Considerations
 AID 37110 FactoryTalk View SE Tips and Best Practices TOC
 AID 612506 Architecting FactoryTalk View Site Edition Network Distributed Systems

 Rockwell Automation Literature Library


 FactoryTalk View SE Popular Configuration Drawings
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FactoryTalk Historian SE

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FactoryTalk Historian SE
Application Options

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FactoryTalk Historian SE
FactoryTalk Directory Connectivity
 FactoryTalk Historian ME can optionally use a Network FactoryTalk Directory.
 Native (local to ME module) or FactoryTalk Security (Network FactoryTalk Directory) options.

 FactoryTalk Historian SE only supported in the Network FactoryTalk Directory


 FactoryTalk Historian SE does not support Local Directory environment.

 FactoryTalk Historian EE does not use the FactoryTalk Services Platform.


 A FactoryTalk Historian SE server can be configured as an enterprise level aggregator.

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FactoryTalk Historian ME
Module Information
 1756 Module can communicate across backplane or with
modules outside of its own chassis
 Stores data collection on module

 Can service up to 4 ControlLogix modules
(1 with high-speed collection)

 Up to 2500 events/sec can be collected


 Onboard memory storage must be accounted for
 HIST1, ~4 hours @ 2500 events/sec
 HIST2, ~14 hours @ 2500 events/sec
FactoryTalk Historian SE
 Long-term storage data can be forwarded to server Server

See AID 63082 FAQ: FactoryTalk Historian Machine Edition


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FactoryTalk Historian SE
Components
 A typical FactoryTalk Historian SE system consists of the following software components
(or roles):
 Network FactoryTalk Directory Server (FTD) (1*)
 FactoryTalk Historian Server (1-2)
 FactoryTalk Asset Framework Server (1)
 FactoryTalk Historian Analysis Server (1)
 Microsoft SQL Server (Express or Standard) (1)
 FactoryTalk Historian Live Data Interface (1+)
 FactoryTalk Live Data Server (1+)
 FactoryTalk Historian Client (1+)

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FactoryTalk Historian SE
Component Limits
FactoryTalk Directory FactoryTalk Directory

 Two (2) Historian SE Servers per


FactoryTalk Directory
 Or two (2) collectives consisting of 2 members each

FactoryTalk Historian FactoryTalk Historian SE FactoryTalk Historian FactoryTalk Historian SE

 100,000 Events/sec SE Server Server SE Collective Collective

Events/sec
 20 Clients maximum
Interface
before Compression
10,000 tags/sec

 FactoryTalk View, 10,000 tags/sec


FactoryTalk VantagePoint, FactoryTalk Historian SE
Server
Client

Datalink, ProcessBook, ActiveView 10,000 tags/sec

Interface
10,000 tags/sec

See AID 49189 FactoryTalk Historian SE System Design Considerations


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FactoryTalk Historian SE
Interface Considerations
 v5.0 Events/sec
after Exception
 75,000 tags/sec
 50,000 events/sec (40,000 redundant) Interface

10,000 tags/sec

 v4.0 10,000 tags/sec

FactoryTalk Historian SE
Server
Client

 50,000 tags/sec 10,000 tags/sec

Interface

 25,000 events/sec (20,000 redundant) 10,000 tags/sec

 Total Interfaces per FactoryTalk Historian Server


 50 interfaces / ME modules per server, 25 redundant

See AID 66997 FAQ: FactoryTalk Historian SE FactoryTalk Live Data Interface
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FactoryTalk Historian SE
Redundancy vs High Availability
System Thin Clients: FactoryTalk VantagePoint, Portal,
Management Rich Clients: FactoryTalk View, ProcessBook, Datalink,
Tools FactoryTalk Applications, Custom Application

PI SDK

Secondary Configuration Primary


If you require minimal data loss,
Secondary
Historian Changes
Historian then you need redundant interface
Historian(s)

nodes

Data Buffering Data Buffering


Services If you require highly available data for
Services
Historian Interfaces reporting, then you need redundant
Historian Interfaces
servers (a Collective).

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FactoryTalk Historian SE
Component Architecture
 Interfaces buffer data when the FactoryTalk Historian Server is absent
 Co-locating with Historian Server not recommended
 Optimal location with data server
FactoryTalk Historian SE Server
Server O/S
FactoryTalk Historian SE Server
 Historian SE Server can host Asset Framework (non-collective)
Asset Framework Server
 MSSQL Express instance and Analysis Server included Server O/S
Asset Framework Server
Analysis Server
 Larger applications should split to independent server MSSQL Express

 Equates to at least 3 server hosts:


FactoryTalk Directory

 FactoryTalk Directory Server (FTD) Server O/S

 FactoryTalk Historian SE server


 w/ FactoryTalk Historian SE Asset Framework Server (FTAF) FactoryTalk Historian
SE Server
Data Server
Server O/S
Server O/S Data Server
 w/ MSSQL Express Asset Framework Server
Analysis Server
FactoryTalk Historian
SE Interface
MSSQL Express
 Data Server/Interface FactoryTalk Historian SE
Server

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FactoryTalk Historian SE
ME Module vs SE Interface
 FactoryTalk Historian ME as an interface: Buffering

 Mitigate against loss of communications from data


server to controller
 High-speed collection
Historian ME FactoryTalk Historian
 Data collection without local data server requirement SE Server

 Cannot directly connect to Historian SE collective

Buffering

 FactoryTalk Historian SE Live Data interface:


 Native redundancy
 Direct collective connectivity FactoryTalk Historian
Data Server & Interface
SE Server
 Greater events/sec limit (2500 vs 25000-50000)
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FactoryTalk Historian SE
FAQs / Common Problems
 Historian Interface Data Server.
 An Historian Interface is a data client, receiving information from the data server, then forwarding it on to the
Historian Server.

 Historian Interface buffering is effectively disabled when co-located with


Historian Server.

 Data Redundancy = Interfaces, Information High Availability = Collective.

 Historical data is not natively stored in an open database (e.g., MSSQL.)

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Sample Architecture:
FactoryTalk Historian SE
Redundant HMI/Data Server
FactoryTalk Directory Server O/S
Server (1) HMI Server
Server O/S (1) Tag-based Alarm Server
FactoryTalk Directory (1) Data Server
Domain Controllers FactoryTalk Activation (1) RSLinx Enterprise
Server
Server O/S FactoryTalk Historian
MSSQL Express Server Live Data Interface
For the Ctl Sys Domain

Managed Ethernet Switch for Control System Network (CSN) HMI/Ctrl Communications

FactoryTalk Historian
SE Server
Server O/S
FactoryTalk Historian Server
Asset Framework Server
Analysis Server
MSSQL Express Server

Managed Ethernet Switch for Control System Network (CSN) HMI/Ctrl Communications

Engineering Workstation 5 Clients


RSLogix 5/500/5000
ControlLogix ControlLogix ControlLogix RSLinx Classic
SLC SLC FactoryTalk View Studio
PLC PLC FactoryTalk Historian
SE Management Tool
FactoryTalk Clients
FactoryTalk View SE Client
FactoryTalk Historian SE Client

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For more information on
FactoryTalk Historian SE
 Rockwell Automation TechED 2017
 IN06 FactoryTalk Historian SE: Architectures and Design Considerations
 IN07 FactoryTalk Historian Site Edition: Basic Lab on Data Collection and Reporting
 IN08 - FactoryTalk Historian Site Edition: Advanced Lab

 Rockwell Automation Knowledgebase


 AID 49189 FactoryTalk Historian SE System Design Considerations
 AID 56070 FactoryTalk Historian SE Tips and Best Practices TOC
 AID 60114 FAQ: FactoryTalk Historian SE
 AID 66997 FAQ: FactoryTalk Historian SE Live Data Interface
 AID 60277 FAQ: FactoryTalk Historian Collectives
 AID 1041010 FAQ: FactoryTalk Historian SE Analysis Server
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FactoryTalk AssetCentre

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FactoryTalk AssetCentre
Components
 A typical FactoryTalk AssetCentre system consists of the following software components
(or roles):
 Network FactoryTalk Directory Server (FTD) (1)
 Microsoft SQL Server (1)
 FactoryTalk AssetCentre Server (1)
 FactoryTalk AssetCentre Agent (1+)
 FactoryTalk AssetCentre Client (1+)
 ProCalV5 Server (0-1)
 ProCalV5 Client (0-1+)

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FactoryTalk AssetCentre
Component Limits
 One FactoryTalk AssetCentre Server
 ProCalV5 Server (if using Calibration Management)

 Fifteen FactoryTalk AssetCentre Agents


 Up to 10 Agent Groups 1
 Single agent services ~100 assets/ 12hrs 15
50
 Fifty concurrent FactoryTalk AssetCentre
Clients
 ProCalV5 Client (if using Calibration Management)

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FactoryTalk AssetCentre
System Considerations
 FactoryTalk Directory there can be only one!
 A FactoryTalk AssetCentre Server can be linked with one and only one FactoryTalk Network Directory.

 Microsoft SQL Server


 Each FactoryTalk AssetCentre system can use a single Microsoft SQL (MSSQL.)
 MSSQL Server can be co-located with Server component.

 Multiple FactoryTalk AssetCentre Agents


 See AID 106118 Determining the Necessary Number of AssetCentre Agents
 One agent per host, Agent component can be co-located with Server component.
 Each agent requires un-activated editor software for applicable assets.
 Agent hosts should not be used as Engineering Workstations due to resource usage.

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FactoryTalk AssetCentre
Client Location Considerations
 Any FactoryTalk PC requiring audit/event FactoryTalk AssetCentre Client

functionality requires an AssetCentre Client


 RSLogix / Logix Designer
FactoryTalk View Studio

Diagnostics

 FactoryTalk View SE Client

 Client synchronizes with server


every 10 seconds
 Diagnostics cached when disconnected from
server FactoryTalk AssetCentre Server

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Sample Architecture:
FactoryTalk AssetCentre Smart Devices and Tablets
Mobile O/S
Mobile Favorites

Redundant HMI/Data Server


Server O/S
(1) HMI Server
FactoryTalk Directory ControlLogix
(1) Tag-based Alarm Server
Server (1) Data Server
Server O/S (1) RSLinx Enterprise
FactoryTalk Directory FactoryTalk Historian Live Data

FactoryTalk Activation
Domain Controllers Interface ControlNet
Server FactoryTalk
Server O/S MSSQL Express Server
For the Ctl Sys Domain AssetCentre Client
FactoryTalk Engineering Workstation
AssetCentre Client RSLogix 5000
RSLinx Classic
FactoryTalk
Gateway? AssetCentre
Agent

Managed Ethernet Switch for Control System Network (CSN) HMI/Ctrl Communications
FactoryTalk Historian FactoryTalk AssetCentre Server
SE Server Server O/S
Server O/S MSSQL Server Standard
Historian SE Server FactoryTalk AssetCentre Server
Asset Framework Server FactoryTalk AssetCentre Agent
Analysis Server FactoryTalk AssetCentre Client
MSSQL Express Server RSLinx Classic (no activation)
FactoryTalk RSLogix 5/500/5000 (no
AssetCentre Client activation)

Managed Ethernet Switch for Control System Network (CSN) HMI/Ctrl Communications

Engineering Workstation 5 Clients


RSLogix 5/500/5000
ControlLogix ControlLogix ControlLogix RSLinx Classic
SLC SLC FactoryTalk View Studio
PLC PLC FactoryTalk Historian SE
Management Tool
FactoryTalk Clients
FactoryTalk AssetCentre Client
FactoryTalk View SE Client
FactoryTalk Historian SE Client
FactoryTalk AssetCentre Client

PUBLIC Rockwell Automation TechED 2017 @ROKTechED #ROKTechED Copyright 2017 Rockwell Automation, Inc. All Rights Reserved. 54
For more information on
FactoryTalk AssetCentre:
 Rockwell Automation TechED 2017
 SY13 FactoryTalk AssetCentre: Overview
 SY14 FactoryTalk AssetCentre: Introductory Hands-on Lab
 SY15 FactoryTalk AssetCentre: Advanced Hands-on Lab

 Rockwell Automation Knowledgebase


 AID 57483 FactoryTalk AssetCentre System Design Considerations
 AID 56049 FactoryTalk AssetCentre Tips and Best Practices TOC
 AID 60057 Architecting FactoryTalk AssetCentre

 RockwellAutomation.com
 Introduction to FactoryTalk AssetCentre Architecture (video)
PUBLIC Rockwell Automation TechED 2017 @ROKTechED #ROKTechED Copyright 2017 Rockwell Automation, Inc. All Rights Reserved. 55
FactoryTalk VantagePoint

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Rockwell Automation TechED 2017 @ROKTechED #ROKTechED Copyright 2017 Rockwell Automation, Inc. All Rights Reserved. 56
FactoryTalk VantagePoint
FactoryTalk Services
 FactoryTalk VantagePoint can function independently of a FactoryTalk Directory or
within a Network FactoryTalk Directory
 Within a FactoryTalk Directory server, FactoryTalk VantagePoint can connect to:
 FactoryTalk Live Data
 FactoryTalk Historian SE or ME
 FactoryTalk Alarms and Events historical database
 FactoryTalk Historian and FactoryTalk Alarms & Events information can also be collected
from outside of the FactoryTalk Directory server.

PUBLIC Rockwell Automation TechED 2017 @ROKTechED #ROKTechED Copyright 2017 Rockwell Automation, Inc. All Rights Reserved. 57
FactoryTalk VantagePoint
Components
 A typical FactoryTalk VantagePoint system includes the following components (or roles):
 Network FactoryTalk Directory Server (FTD) (0-1)
 Microsoft SQL Server (1)
 MSSQL CLR (0-1)
 Microsoft SharePoint Server w/Web Parts (0-1)
 FactoryTalk VantagePoint Server (1)
 FactoryTalk VantagePoint Mobile Site (1)
 Data Source (1+)
 FactoryTalk VantagePoint Client (1+)
 FactoryTalk VantagePoint KPI App (0+)

PUBLIC Rockwell Automation TechED 2017 @ROKTechED #ROKTechED Copyright 2017 Rockwell Automation, Inc. All Rights Reserved. 58
FactoryTalk VantagePoint
System Scaling
SQL Server Express can be used in place of
SQL Server Standard Edition in red-dot systems.
Once there is a requirement for a separate SQL
instance, it is best to use SQL Server Standard SharePoint and
Edition. Excel Services
For large enterprise
Multiple FTVP systems that include
Systems SharePoint
Dedicated systems for Excel Services can be
Separated SQL Eventing, Report used to improve Excel
Server System Generation, rendering performance
Dashboards on the Portal
SQL Server installed on
separate server from
Stand-Alone VantagePoint
Systems
Data Source and
VantagePoint are
installed on separate
Co-Hosted servers
Systems VantagePoint has a
dedicated server (no
Data Source other applications)
installed on same
server as
VantagePoint

PUBLIC Rockwell Automation TechED 2017 @ROKTechED #ROKTechED Copyright 2017 Rockwell Automation, Inc. All Rights Reserved. 59
FactoryTalk VantagePoint
Component Architecture
 General Best Practice system consists of 3 hosts:
A three host system is the
 FactoryTalk VantagePoint Server Best Practice because it is the
 (w/Mobile Site & FTD) most scalable and minimizes
 Data Source the potential for resource
conflicts.
 SQL Server

 Smaller system components can be co-located: Generally, smaller systems


 FactoryTalk VantagePoint Server and MSSQL combined have less than 10 clients.
(w/Mobile Site & FTD)
 Data Source
PUBLIC Rockwell Automation TechED 2017 @ROKTechED #ROKTechED Copyright 2017 Rockwell Automation, Inc. All Rights Reserved. 60
FactoryTalk VantagePoint
FAQs / Common Errors
 Where can the FactoryTalk VantagePoint Server be co-located?
 Best practice is to locate on an independent host
 In small applications, its possible to locate with other server
components
 MSSQL if no independent instance available
 FactoryTalk Historian SE in very limited circumstances
See AID 62869 FactoryTalk Historian SE and FactoryTalk VantagePoint on a
Single Host Computer
 Refer to Example Software Systems

PUBLIC Rockwell Automation TechED 2017 @ROKTechED #ROKTechED Copyright 2017 Rockwell Automation, Inc. All Rights Reserved. 61
Sample Architecture:
FactoryTalk VantagePoint Smart Devices and Tablets
Mobile O/S
Mobile Favorites

Redundant HMI/Data Server


Server O/S
FactoryTalk Directory (1) HMI Server
Server (1) Tag-based Alarm Server
Server O/S (1) Data Server

FactoryTalk Directory (1) RSLinx Enterprise Windows 8 KPI

FactoryTalk Activation FactoryTalk Historian Live
Domain Controllers Windows 8.1
Server Data Interface
Server O/S MSSQL Express Server FactoryTalk AssetCentre Client
For the Ctl Sys Domain FactoryTalk AssetCentre
Client

Managed Ethernet Switch for Control System Network (CSN) HMI/Ctrl Communications
FactoryTalk VantagePoint
FactoryTalk Historian FactoryTalk AssetCentre Server MSSQL Server
Server
SE Server Server O/S Server O/S
Server O/S
Server O/S MSSQL Server Standard Microsoft SQL
FactoryTalk Server Standard
Historian SE Server FactoryTalk AssetCentre Server VantagePoint Server
Asset Framework Server FactoryTalk AssetCentre Agent for FactoryTalk
FactoryTalk VantagePoint
Analysis Server FactoryTalk AssetCentre Client VantagePoint Portal
MSSQL Express Server RSLinx Classic (no activation) FactoryTalk
FactoryTalk AssetCentre RSLogix 5/500/5000 (no activation) VantagePoint Mobile
Client Excel 2010+
Managed Ethernet Switch for Control System Network (CSN) HMI/Ctrl Communications

Engineering Workstation 5 Clients


RSLogix 5/500/5000
ControlLogix ControlLogix ControlLogix RSLinx Classic
SLC SLC FactoryTalk View Studio
PLC PLC FactoryTalk Historian SE
Management Tool
FactoryTalk AssetCentre Client FactoryTalk Clients
FactoryTalk VantagePoint FactoryTalk View SE Client
Manager FactoryTalk Historian SE Client
Dashboard Builder FactoryTalk AssetCentre Client
Excel

PUBLIC Rockwell Automation TechED 2017 @ROKTechED #ROKTechED Copyright 2017 Rockwell Automation, Inc. All Rights Reserved. 62
FactoryTalk VantagePoint
For more information on
 Rockwell Automation TechED 2017
 IN02 - FactoryTalk VantagePoint EMI: Analytics in 50
 IN04 FactoryTalk VantagePoint EMI Lab: Introduction to Analytics

 Rockwell Automation Knowledgebase


 AID 59149 FactoryTalk VantagePoint Tips and Best Practices TOC
 AID 61808 - FAQ: FactoryTalk VantagePoint Frequently Asked Questions
 AID 493349 FAQ: FactoryTalk Integration with Microsoft SharePoint
 AID 520456 FAQ: Using SQL CLR with FactoryTalk VantagePoint EMI
 AID 576677 FAQ: FactoryTalk VantagePoint EMI Windows 8 KPI
 AID 613768 FAQ: FactoryTalk VantagePoint Mobile Site
PUBLIC Rockwell Automation TechED 2017 @ROKTechED #ROKTechED Copyright 2017 Rockwell Automation, Inc. All Rights Reserved. 63
Microsoft SQL Server: Briefly

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Microsoft SQL
How many servers are out there?
 FactoryTalk View SE HMI Tag Database Server (2) Redundant HMI/Data Server
(1) HMI Server
(1) Tag-based Alarm Server
(1) Data Servers
(1) RSLinx Enterprise
 Express instances must be co-located with HMI Server FactoryTalk Historian Live Data Interface

FactoryTalk Directory Server

 FactoryTalk Alarms & Events Historical Logging FactoryTalk Directory Server


FactoryTalk Activation Server
MSSQL Express Server

FactoryTalk Historian SE Server

 FactoryTalk Historian SE Asset Framework Server


Server O/S
FactoryTalk Historian SE Server
Asset Framework Server
MSSQL Express Server

FactoryTalk AssetCentre Server

 FactoryTalk AssetCentre Server


MSSQL Server Standard
FactoryTalk AssetCentre Server
FactoryTalk AssetCentre Agent
FactoryTalk AssetCentre Client

 FactoryTalk VantagePoint
FactoryTalk VantagePoint Server MSSQL Server

Server FactoryTalk VantagePoint Server


FactoryTalk VantagePoint Portal
Excel
MSSQL
Server Standard
for FactoryTalk VantagePoint

PUBLIC Rockwell Automation TechED 2017 @ROKTechED #ROKTechED Copyright 2017 Rockwell Automation, Inc. All Rights Reserved. 65
Microsoft SQL
Consolidating Server Instances
 Many instances can be consolidated:
 FactoryTalk Alarms & Events (FTAE) History Microsoft SQL Server
FTAE Database
 FactoryTalk Historian SE Application Framework (FTAF) Server FTAF Database
FTAC Database
 FactoryTalk AssetCentre (FTAC) Server FTVP Database

 FactoryTalk VantagePoint (FTVP) Server

 MSSQL Standard and Express instances can be installed side-by-side on the same host

 Consider SQL host resources when consolidating


 Separate server recommended
 SQL Express instance may not have enough resources to handle multiple applications

PUBLIC Rockwell Automation TechED 2017 @ROKTechED #ROKTechED Copyright 2017 Rockwell Automation, Inc. All Rights Reserved. 66
Microsoft SQL
Express vs Standard
 Many applications requiring SQL now ship with Microsoft SQL Express
 Intended for smaller systems and/or historical storage

 SQL Express limits


 10GB database size
 1 CPU socket up to 4 cores
 1GB memory per instance

 Migrating from SQL Express to SQL Standard is fully supported

Knowledgebase Answer ID 942093


PUBLIC Rockwell Automation TechED 2017 @ROKTechED #ROKTechED Copyright 2017 Rockwell Automation, Inc. All Rights Reserved. 67
Sample Architecture:
Microsoft SQL Server Smart Devices and Tablets
Mobile O/S
Mobile Favorites

Redundant HMI/Data Server


Server O/S
FactoryTalk Directory (1) HMI Server
Server (1) Tag-based Alarm Server
Server O/S (1) Data Server

FactoryTalk Directory (1) RSLinx Enterprise Windows 8 KPI
FactoryTalk Activation FactoryTalk Historian Live Data Windows 8.1
Domain Controllers Server Interface
Server O/S MSSQL Express Server FactoryTalk AssetCentre Client
For the Ctl Sys Domain FactoryTalk AssetCentre
Client

Managed Ethernet Switch for Control System Network (CSN) HMI/Ctrl Communications
FactoryTalk VantagePoint
FactoryTalk Historian FactoryTalk AssetCentre Server MSSQL Server
Server
SE Server Server O/S Server O/S
Server O/S
Server O/S MSSQL Server Standard Microsoft SQL
FactoryTalk Server Standard
Historian SE Server FactoryTalk AssetCentre Server VantagePoint Server
Asset Framework Server FactoryTalk AssetCentre Agent FactoryTalk
Analysis Server FactoryTalk AssetCentre Client MSSQL Server
VantagePoint Portal Express
MSSQL Express Server RSLinx Classic (no activation) FactoryTalk
FactoryTalk AssetCentre RSLogix 5/500/5000 (no activation) VantagePoint Mobile
Client Excel 2010+
Managed Ethernet Switch for Control System Network (CSN) HMI/Ctrl Communications

Engineering Workstation 5 Clients


RSLogix 5/500/5000
ControlLogix ControlLogix ControlLogix RSLinx Classic
SLC SLC FactoryTalk View Studio
PLC PLC FactoryTalk Historian SE
Management Tool
FactoryTalk AssetCentre Client FactoryTalk Clients
FactoryTalk VantagePoint Manager FactoryTalk View SE Client
Dashboard Builder FactoryTalk Historian SE Client
Excel 2010+ FactoryTalk AssetCentre Client

PUBLIC Rockwell Automation TechED 2017 @ROKTechED #ROKTechED Copyright 2017 Rockwell Automation, Inc. All Rights Reserved. 68
For more information on
Microsoft SQL with FactoryTalk
 Rockwell Automation Knowledgebase
 AID 64647 FAQ: Using Microsoft SQL Server with Rockwell Software
FactoryTalk Products
 Includes support information, memory best practice links, licensing FAQs
 AID 49075 FactoryTalk Metrics MSSQL Backup
 AID 59541 FactoryTalk AssetCentre MSSQL Backup & Restore
 AID 62884 FactoryTalk VantagePoint MSSQL Backup

PUBLIC Rockwell Automation TechED 2017 @ROKTechED #ROKTechED Copyright 2017 Rockwell Automation, Inc. All Rights Reserved. 69
ThinManager and
Remote Desktop Services

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Traditional Automation Network
Dedicated PCs for dedicated applications.

Control Room Plant Floor Offices

Plant Floor

HMI HMI MES

PUBLIC Rockwell Automation TechED 2017 @ROKTechED #ROKTechED Copyright 2017 Rockwell Automation, Inc. All Rights Reserved. 71
ThinManager Solution
Replace PCs with Thin Clients and Manage Deployment Centrally with ThinManager

Control Room Plant Floor Offices

Office Grade
Thin Clients
Terminal to Terminal Shadowing
MultiSession
Tiling

Plant Floor Mobile Users


MultiSession
MultiMonitor
Instant Failover
Redundant
Ethernet
Camera Feeds
HMI / MES HMI / ERP / MES

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ThinManager Securely Delivers Content
DELIVER CONNECTED Devices
ENTERPRISE CONTENT IN 3 WAYS  Thin/Zero Clients
 Mobile Devices
 PCs

Content Types Users


 HMI  Individuals
Windows Based

 MES  User Groups


 CMMS
 ERP
 Web Content
 IP/USB Cameras Locations
 Terminal Shadow  Facility
 PanelView Plus  Lines/Areas
VNC

 Assets/Devices

Safely and securely deliver Content to any combination of Device, User and Location.
PUBLIC Rockwell Automation TechED 2017 @ROKTechED #ROKTechED Copyright 2017 Rockwell Automation, Inc. All Rights Reserved. 73
MultiSession and Tiling
MultiSession and Tiling
Delivering more than one content type to a terminal
Example:
2 FactoryTalk View SE client instance
1 FactoryTalk View ME instance
1 PanelView Plus Terminal Shadow
Terminal Content

Terminal Content

PUBLIC Rockwell Automation TechED 2017 @ROKTechED #ROKTechED Copyright 2017 Rockwell Automation, Inc. All Rights Reserved. 74
MultiMonitor
MultiMonitor
Up to 5 monitors can be connected to a single terminal
1. Left monitor:
2 FactoryTalk View SE client instances
1 FactoryTalk View ME instance
1 PanelView Plus shadow
2. Right monitor
Terminal Content

Terminal Content

1 FactoryTalk VantagePoint instance


1 IP Camera

PUBLIC Rockwell Automation TechED 2017 @ROKTechED #ROKTechED Copyright 2017 Rockwell Automation, Inc. All Rights Reserved. 75
Virtual Screening
Virtual Screening
Evolution of MultiMonitor
Similar to tiling, but layout is configurable
Each Virtual Screen behaves like a physical display
Tiling is supported within each virtual screen
Can configure virtual screen swapping and full screen
Content overlays fully supported
Terminal Content

Terminal Content

PUBLIC Rockwell Automation TechED 2017 @ROKTechED #ROKTechED Copyright 2017 Rockwell Automation, Inc. All Rights Reserved. 76
Sample Architecture:
ThinManager & RDS Redundant Remote Desktop Remote Desktop
Redundant
Smart Devices and Tablets
Mobile O/S
Mobile Favorites
Services Servers and ThinManager Servers
Server O/S Server O/S
Redundant HMI/Data Server FactoryTalk View SE Client
ThinManager Server
Server O/S
FactoryTalk Historian SE Client View SE Client
FactoryTalk
(1) HMI Server FactoryTalk AssetCentre Client Historian SE Client
FactoryTalk
FactoryTalk Directory (1) Tag-based Alarm Server RSLogix 5/500/5000
FactoryTalk AssetCentre Client
Server (1) Data Server RSLinx Classic RSLogix 5/500/5000
Server O/S (1) RSLinx Enterprise FactoryTalk View Studio
FactoryTalk View Studio Windows 8 KPI
FactoryTalk Directory FactoryTalk Historian Live Data FactoryTalk Historian SE
FactoryTalk Redundant
Historian SE ThinManager Windows 8.1
Domain Controllers FactoryTalk Activation Interface Management Tool Management Tool Servers
Server O/S Server
FactoryTalk AssetCentre Client FactoryTalk VantagePoint Server O/S
FactoryTalk VantagePoint
For the Ctl Sys Domain FactoryTalk AssetCentre Manager Manager (1) ThinManager Server
Client

Managed Ethernet Switch for Control System Network (CSN) HMI/Ctrl Communications
FactoryTalk VantagePoint
FactoryTalk Historian FactoryTalk AssetCentre Server MSSQL Server
Server
SE Server Server O/S Server O/S
Server O/S
Server O/S FactoryTalk AssetCentre Server Microsoft SQL
FactoryTalk Server Standard
Historian SE Server FactoryTalk AssetCentre Agent VantagePoint Server
Asset Framework Server FactoryTalk AssetCentre Client FactoryTalk
Analysis Server RSLinx Classic (no activation) VantagePoint Portal
FactoryTalk AssetCentre RSLogix 5/500/5000 (no activation) FactoryTalk
Client VantagePoint Mobile
Excel 2010+
Managed Ethernet Switch for Control System Network (CSN) HMI/Ctrl Communications

Engineering Workstation 5 Clients


RSLogix 5/500/5000
ControlLogix ControlLogix ControlLogix RSLinx Classic
SLC SLC FactoryTalk View Studio
PLC PLC FactoryTalk Historian SE
Management Tool
FactoryTalk AssetCentre Client FactoryTalk Clients
FactoryTalk VantagePoint Manager FactoryTalk View SE Client
Engineering Workstations Thin Clients
Dashboard Builder FactoryTalk Historian SE Client
Excel 2010+
FactoryTalk AssetCentre Client

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Questions?

PUBLIC

www.rockwellautomation.com

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