Professional Documents
Culture Documents
Factory Talk
Factory Talk
Miguel Orihuela
Solution Architect Automation & Software
Rockwell Automation de Per
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Rockwell Automation TechED 2017 @ROKTechED #ROKTechED Copyright 2017 Rockwell Automation, Inc. All Rights Reserved. 1
Agenda
High Level discussion of the main considerations when building a system:
FactoryTalk Services Platform
Data Servers
FactoryTalk Historian
FactoryTalk AssetCentre
FactoryTalk VantagePoint
Manufacturing ProductionCentre
Intelligence
VantagePoint
Visualization
Metrics Manufacturing Operations
Asset - Industry Application
Management Historian
Suites
Transaction Industry Specific
Manager
Business Objectives Focus
View SE / ME Plant-centric Approach
Control ViewPoint
Quality & Compliance
AssetCentre Supply Chain
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Windows Infrastructure
Use a Server Operating System for application servers
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Windows Infrastructure
Workgroups vs Domains
Windows Domains recommended in architectures of Workgroup environments:
10 FactoryTalk Computers or more All computers must be in the
same Workgroup.
Common Requirements
Unique IP Address (consider DHCP) Domain environments:
Unique Host Names (consider DNS) All computers must be in the
same Domain / trusted Domain.
Differences
User name authentication Workgroups require
special configuration Domain and Workgroup
environments cannot be mixed.
Security Domains allow for Active Directory user
linking
PUBLIC Rockwell Automation TechED 2017 @ROKTechED #ROKTechED Copyright 2017 Rockwell Automation, Inc. All Rights Reserved. 5
Sample Architecture:
Domain Controllers
Domain
Controllers
Server O/S
Managed Ethernet Switch for Control System Network (CSN) HMI/Ctrl Communications
Managed Ethernet Switch for Control System Network (CSN) HMI/Ctrl Communications
Engineering Workstation
RSLogix 5/500/5000
ControlLogix ControlLogix ControlLogix RSLinx Classic
SLC SLC
PLC PLC
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FactoryTalk Services Platform
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FactoryTalk Services Platform
Overview
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FactoryTalk Services Platform
Local vs Network Directories
Local FactoryTalk Directory: Each computer is FTSP isolated
Network FactoryTalk Directory:
Ties multiple FactoryTalk PCs together
Share services such as FactoryTalk Security and FactoryTalk Live Data
Used for distributed applications and applications with everything installed on one PC
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FactoryTalk Services Platform
Network FTD Architecture Considerations
The role of the Network server should be hosted on a dedicated computer.
System Start-up
Compatibility
Patching/Upgrading
Redundancy
Exception
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FactoryTalk Services Platform
FAQs / Common Errors
FactoryTalk Services Platform not required/recommended on a Domain Controller.
Do not co-locate a FactoryTalk Directory server or any other FactoryTalk software on a Domain
Controller.
Domain Controllers
Server O/S FactoryTalk Directory
For the Ctl Sys Domain Server
Server O/S
FactoryTalk Directory
FactoryTalk Activation
Server
Managed Ethernet Switch for Control System Network (CSN) HMI/Ctrl Communications
Managed Ethernet Switch for Control System Network (CSN) HMI/Ctrl Communications
Engineering Workstation
RSLogix 5/500/5000
ControlLogix ControlLogix ControlLogix RSLinx Classic
SLC SLC
PLC PLC
PUBLIC Rockwell Automation TechED 2017 @ROKTechED #ROKTechED Copyright 2017 Rockwell Automation, Inc. All Rights Reserved. 12
For more information on
FactoryTalk Services Platform
Rockwell Automation TechED 2017
NS19 - Introduction to the Design & Implementation of FactoryTalk Security in a DCS
NS20 - Advanced Design, Management & Implementation of FactoryTalk Security in a DCS
RA Knowledgebase
AID 58803 Network FactoryTalk Directory Best Practices
AID 116811 - CPR9 FactoryTalk Services Platform Compatibility Guidelines
AID 66352 - FactoryTalk View SE Behavior when FactoryTalk Directory is Unavailable
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Data Server Considerations
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Data Servers
Options
For Rockwell Automation Hardware (Controllers, drives, etc):
RSLinx Classic
RSLinx Enterprise
FactoryTalk Gateway
others
Data Client Data Client
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Data Servers
RSLinx Enterprise vs RSLinx Classic
RSLinx Enterprise RSLinx Classic
Wherever possible! Only when features are not available
Preferred Data Server in RSLinx Enterprise
for Rockwell Automation Alias Topic Support
Hardware Complex Paths
Performance is greatly increased Ethernet to DH, DH+, DH-485
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Data Servers
Complex Paths
Data Server
EtherNet/IP
ControlLogix ControlLogix
DH+
ControlNet
SLC ControlLogix
SLC
PLC PLC
RSLinx 1
Enterprise
Resource 10 Clients & 10 20 Clients & 20 30 Clients & 30
Tag Types Impact FactoryTalk Controllers Controllers Controllers
(Scalar, Array, Live Data
UDT) Clients Assumes: 10K Numeric Tags / Ctrl and 1K Strings Tags / Controller;
Each client requests 2K Numeric tags, 200 Stings, 500 Digital and
500 Analog Alarms.
Number of
Number of
Tags on Scan
Tag
References
Distribute the load across multiple
by Clients
RSLinx Enterprise Data Servers.
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Data Servers
Sizing Summary
Application sizing is complex without a single answer for all possibilities
There can be only one instance of the same data server type running per
host.
For example, two instances of RSLinx Enterprise cannot run on the same host.
Only one service running at a time.
If multiple data servers of the same type are required, multiple hosts are required.
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Sample Architecture:
Data Servers
FactoryTalk Directory Data Server
Server
Server O/S
Server O/S
Domain Controllers
Server O/S
FactoryTalk Directory (1) RSLinx Enterprise
FactoryTalk Activation
For the Ctl Sys Domain Server (1) RSLinx Classic
Managed Ethernet Switch for Control System Network (CSN) HMI/Ctrl Communications
OPC Client
(1) FactoryTalk Gateway
Managed Ethernet Switch for Control System Network (CSN) HMI/Ctrl Communications
Engineering Workstation
RSLogix 5/500/5000
ControlLogix ControlLogix ControlLogix RSLinx Classic
SLC SLC
DH+ PLC PLC
SLC
PLC
PUBLIC Rockwell Automation TechED 2017 @ROKTechED #ROKTechED Copyright 2017 Rockwell Automation, Inc. All Rights Reserved. 21
For more information on
Data Servers
Rockwell Automation TechED 2017
SY21 Optimize ControlLogix Performance for FactoryTalk Client Applications
SY24 Optimizing System Communications with RSLinx, FactoryTalk, and OPC
RA Knowledgebase
AID 507425 Rockwell Automation Data Server Decision Guide
AID 685789 - RSLinx Enterprise LogixDP Data Provider Information
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FactoryTalk View SE
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FactoryTalk View SE
Application Options
Local Directory Single HMI Station Network Directory Multiple Servers Remote Clients
FactoryTalk View SE
Local Station
FactoryTalk View SE
Network Station
FactoryTalk View SE
Network Distributed
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FactoryTalk View SE
Components
A typical FactoryTalk View SE system consists of the following software components (or
roles):
Network FactoryTalk Directory Server (FTD) (1)
FactoryTalk View SE Server (1+)
SQL Server (Express or Standard) (1+)
FactoryTalk Live Data Server (1+)
FactoryTalk Alarm Server (0+)
FactoryTalk View SE Client (1+)
FactoryTalk View SE Studio (1+)
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FactoryTalk View SE Distributed
Component Recommendations
Production Applications 1 Network Distributed per FactoryTalk Directory
Managed Ethernet Switch for Control System Network (CSN) HMI/Ctrl Communications
Managed Ethernet Switch for Control System Network (CSN) HMI/Ctrl Communications
FactoryTalk Clients
FactoryTalk View SE Client
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FactoryTalk View SE
Extending with FactoryTalk ViewPoint
Using FactoryTalk ViewPoint, displays can be published for browser-based
viewing.
Note:
ViewPoint uses only FactoryTalk Alarming, no Legacy/HMI Alarming
ActiveX controls and VBA cannot be used by ViewPoint displays
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FactoryTalk View SE
Architecting FactoryTalk ViewPoint
Use a server Operating System
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Sample Architecture:
FactoryTalk ViewPoint Smart Devices and Tablets
Mobile O/S
Mobile Favorites
Managed Ethernet Switch for Control System Network (CSN) HMI/Ctrl Communications
FactoryTalk ViewPoint
Server O/S
FactoryTalk ViewPoint Server
Managed Ethernet Switch for Control System Network (CSN) HMI/Ctrl Communications
FactoryTalk Clients
FactoryTalk View SE Client
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FactoryTalk View SE
FAQs / Common Errors
Dont put more than one production HMI server on the same host.
Support multiple HMI servers on a single host for development purposes.
PUBLIC Rockwell Automation TechED 2017 @ROKTechED #ROKTechED Copyright 2017 Rockwell Automation, Inc. All Rights Reserved. 34
For more information on
FactoryTalk View SE
Rockwell Automation TechED 2017
VZ05 Architecting a Distributed HMI System
VZ06 FactoryTalk View Site Edition: Configuration and Maintenance Lab
VZ07 - FactoryTalk View Site Edition: Introductory Lab
VZ09 FactoryTalk View Site Edition: Implementing FactoryTalk Alarms and Events
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FactoryTalk Historian SE
Application Options
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FactoryTalk Historian SE
FactoryTalk Directory Connectivity
FactoryTalk Historian ME can optionally use a Network FactoryTalk Directory.
Native (local to ME module) or FactoryTalk Security (Network FactoryTalk Directory) options.
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FactoryTalk Historian ME
Module Information
1756 Module can communicate across backplane or with
modules outside of its own chassis
Stores data collection on module
Can service up to 4 ControlLogix modules
(1 with high-speed collection)
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FactoryTalk Historian SE
Component Limits
FactoryTalk Directory FactoryTalk Directory
Events/sec
20 Clients maximum
Interface
before Compression
10,000 tags/sec
Interface
10,000 tags/sec
10,000 tags/sec
FactoryTalk Historian SE
Server
Client
Interface
See AID 66997 FAQ: FactoryTalk Historian SE FactoryTalk Live Data Interface
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FactoryTalk Historian SE
Redundancy vs High Availability
System Thin Clients: FactoryTalk VantagePoint, Portal,
Management Rich Clients: FactoryTalk View, ProcessBook, Datalink,
Tools FactoryTalk Applications, Custom Application
PI SDK
nodes
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FactoryTalk Historian SE
Component Architecture
Interfaces buffer data when the FactoryTalk Historian Server is absent
Co-locating with Historian Server not recommended
Optimal location with data server
FactoryTalk Historian SE Server
Server O/S
FactoryTalk Historian SE Server
Historian SE Server can host Asset Framework (non-collective)
Asset Framework Server
MSSQL Express instance and Analysis Server included Server O/S
Asset Framework Server
Analysis Server
Larger applications should split to independent server MSSQL Express
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FactoryTalk Historian SE
ME Module vs SE Interface
FactoryTalk Historian ME as an interface: Buffering
Buffering
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Sample Architecture:
FactoryTalk Historian SE
Redundant HMI/Data Server
FactoryTalk Directory Server O/S
Server (1) HMI Server
Server O/S (1) Tag-based Alarm Server
FactoryTalk Directory (1) Data Server
Domain Controllers FactoryTalk Activation (1) RSLinx Enterprise
Server
Server O/S FactoryTalk Historian
MSSQL Express Server Live Data Interface
For the Ctl Sys Domain
Managed Ethernet Switch for Control System Network (CSN) HMI/Ctrl Communications
FactoryTalk Historian
SE Server
Server O/S
FactoryTalk Historian Server
Asset Framework Server
Analysis Server
MSSQL Express Server
Managed Ethernet Switch for Control System Network (CSN) HMI/Ctrl Communications
PUBLIC Rockwell Automation TechED 2017 @ROKTechED #ROKTechED Copyright 2017 Rockwell Automation, Inc. All Rights Reserved. 47
For more information on
FactoryTalk Historian SE
Rockwell Automation TechED 2017
IN06 FactoryTalk Historian SE: Architectures and Design Considerations
IN07 FactoryTalk Historian Site Edition: Basic Lab on Data Collection and Reporting
IN08 - FactoryTalk Historian Site Edition: Advanced Lab
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FactoryTalk AssetCentre
Components
A typical FactoryTalk AssetCentre system consists of the following software components
(or roles):
Network FactoryTalk Directory Server (FTD) (1)
Microsoft SQL Server (1)
FactoryTalk AssetCentre Server (1)
FactoryTalk AssetCentre Agent (1+)
FactoryTalk AssetCentre Client (1+)
ProCalV5 Server (0-1)
ProCalV5 Client (0-1+)
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FactoryTalk AssetCentre
Component Limits
One FactoryTalk AssetCentre Server
ProCalV5 Server (if using Calibration Management)
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FactoryTalk AssetCentre
System Considerations
FactoryTalk Directory there can be only one!
A FactoryTalk AssetCentre Server can be linked with one and only one FactoryTalk Network Directory.
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FactoryTalk AssetCentre
Client Location Considerations
Any FactoryTalk PC requiring audit/event FactoryTalk AssetCentre Client
Diagnostics
FactoryTalk View SE Client
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Sample Architecture:
FactoryTalk AssetCentre Smart Devices and Tablets
Mobile O/S
Mobile Favorites
Managed Ethernet Switch for Control System Network (CSN) HMI/Ctrl Communications
FactoryTalk Historian FactoryTalk AssetCentre Server
SE Server Server O/S
Server O/S MSSQL Server Standard
Historian SE Server FactoryTalk AssetCentre Server
Asset Framework Server FactoryTalk AssetCentre Agent
Analysis Server FactoryTalk AssetCentre Client
MSSQL Express Server RSLinx Classic (no activation)
FactoryTalk RSLogix 5/500/5000 (no
AssetCentre Client activation)
Managed Ethernet Switch for Control System Network (CSN) HMI/Ctrl Communications
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For more information on
FactoryTalk AssetCentre:
Rockwell Automation TechED 2017
SY13 FactoryTalk AssetCentre: Overview
SY14 FactoryTalk AssetCentre: Introductory Hands-on Lab
SY15 FactoryTalk AssetCentre: Advanced Hands-on Lab
RockwellAutomation.com
Introduction to FactoryTalk AssetCentre Architecture (video)
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FactoryTalk VantagePoint
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FactoryTalk VantagePoint
FactoryTalk Services
FactoryTalk VantagePoint can function independently of a FactoryTalk Directory or
within a Network FactoryTalk Directory
Within a FactoryTalk Directory server, FactoryTalk VantagePoint can connect to:
FactoryTalk Live Data
FactoryTalk Historian SE or ME
FactoryTalk Alarms and Events historical database
FactoryTalk Historian and FactoryTalk Alarms & Events information can also be collected
from outside of the FactoryTalk Directory server.
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FactoryTalk VantagePoint
Components
A typical FactoryTalk VantagePoint system includes the following components (or roles):
Network FactoryTalk Directory Server (FTD) (0-1)
Microsoft SQL Server (1)
MSSQL CLR (0-1)
Microsoft SharePoint Server w/Web Parts (0-1)
FactoryTalk VantagePoint Server (1)
FactoryTalk VantagePoint Mobile Site (1)
Data Source (1+)
FactoryTalk VantagePoint Client (1+)
FactoryTalk VantagePoint KPI App (0+)
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FactoryTalk VantagePoint
System Scaling
SQL Server Express can be used in place of
SQL Server Standard Edition in red-dot systems.
Once there is a requirement for a separate SQL
instance, it is best to use SQL Server Standard SharePoint and
Edition. Excel Services
For large enterprise
Multiple FTVP systems that include
Systems SharePoint
Dedicated systems for Excel Services can be
Separated SQL Eventing, Report used to improve Excel
Server System Generation, rendering performance
Dashboards on the Portal
SQL Server installed on
separate server from
Stand-Alone VantagePoint
Systems
Data Source and
VantagePoint are
installed on separate
Co-Hosted servers
Systems VantagePoint has a
dedicated server (no
Data Source other applications)
installed on same
server as
VantagePoint
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FactoryTalk VantagePoint
Component Architecture
General Best Practice system consists of 3 hosts:
A three host system is the
FactoryTalk VantagePoint Server Best Practice because it is the
(w/Mobile Site & FTD) most scalable and minimizes
Data Source the potential for resource
conflicts.
SQL Server
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Sample Architecture:
FactoryTalk VantagePoint Smart Devices and Tablets
Mobile O/S
Mobile Favorites
Managed Ethernet Switch for Control System Network (CSN) HMI/Ctrl Communications
FactoryTalk VantagePoint
FactoryTalk Historian FactoryTalk AssetCentre Server MSSQL Server
Server
SE Server Server O/S Server O/S
Server O/S
Server O/S MSSQL Server Standard Microsoft SQL
FactoryTalk Server Standard
Historian SE Server FactoryTalk AssetCentre Server VantagePoint Server
Asset Framework Server FactoryTalk AssetCentre Agent for FactoryTalk
FactoryTalk VantagePoint
Analysis Server FactoryTalk AssetCentre Client VantagePoint Portal
MSSQL Express Server RSLinx Classic (no activation) FactoryTalk
FactoryTalk AssetCentre RSLogix 5/500/5000 (no activation) VantagePoint Mobile
Client Excel 2010+
Managed Ethernet Switch for Control System Network (CSN) HMI/Ctrl Communications
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FactoryTalk VantagePoint
For more information on
Rockwell Automation TechED 2017
IN02 - FactoryTalk VantagePoint EMI: Analytics in 50
IN04 FactoryTalk VantagePoint EMI Lab: Introduction to Analytics
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Microsoft SQL
How many servers are out there?
FactoryTalk View SE HMI Tag Database Server (2) Redundant HMI/Data Server
(1) HMI Server
(1) Tag-based Alarm Server
(1) Data Servers
(1) RSLinx Enterprise
Express instances must be co-located with HMI Server FactoryTalk Historian Live Data Interface
FactoryTalk VantagePoint
FactoryTalk VantagePoint Server MSSQL Server
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Microsoft SQL
Consolidating Server Instances
Many instances can be consolidated:
FactoryTalk Alarms & Events (FTAE) History Microsoft SQL Server
FTAE Database
FactoryTalk Historian SE Application Framework (FTAF) Server FTAF Database
FTAC Database
FactoryTalk AssetCentre (FTAC) Server FTVP Database
MSSQL Standard and Express instances can be installed side-by-side on the same host
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Microsoft SQL
Express vs Standard
Many applications requiring SQL now ship with Microsoft SQL Express
Intended for smaller systems and/or historical storage
Managed Ethernet Switch for Control System Network (CSN) HMI/Ctrl Communications
FactoryTalk VantagePoint
FactoryTalk Historian FactoryTalk AssetCentre Server MSSQL Server
Server
SE Server Server O/S Server O/S
Server O/S
Server O/S MSSQL Server Standard Microsoft SQL
FactoryTalk Server Standard
Historian SE Server FactoryTalk AssetCentre Server VantagePoint Server
Asset Framework Server FactoryTalk AssetCentre Agent FactoryTalk
Analysis Server FactoryTalk AssetCentre Client MSSQL Server
VantagePoint Portal Express
MSSQL Express Server RSLinx Classic (no activation) FactoryTalk
FactoryTalk AssetCentre RSLogix 5/500/5000 (no activation) VantagePoint Mobile
Client Excel 2010+
Managed Ethernet Switch for Control System Network (CSN) HMI/Ctrl Communications
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For more information on
Microsoft SQL with FactoryTalk
Rockwell Automation Knowledgebase
AID 64647 FAQ: Using Microsoft SQL Server with Rockwell Software
FactoryTalk Products
Includes support information, memory best practice links, licensing FAQs
AID 49075 FactoryTalk Metrics MSSQL Backup
AID 59541 FactoryTalk AssetCentre MSSQL Backup & Restore
AID 62884 FactoryTalk VantagePoint MSSQL Backup
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ThinManager and
Remote Desktop Services
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Traditional Automation Network
Dedicated PCs for dedicated applications.
Plant Floor
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ThinManager Solution
Replace PCs with Thin Clients and Manage Deployment Centrally with ThinManager
Office Grade
Thin Clients
Terminal to Terminal Shadowing
MultiSession
Tiling
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ThinManager Securely Delivers Content
DELIVER CONNECTED Devices
ENTERPRISE CONTENT IN 3 WAYS Thin/Zero Clients
Mobile Devices
PCs
Assets/Devices
Safely and securely deliver Content to any combination of Device, User and Location.
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MultiSession and Tiling
MultiSession and Tiling
Delivering more than one content type to a terminal
Example:
2 FactoryTalk View SE client instance
1 FactoryTalk View ME instance
1 PanelView Plus Terminal Shadow
Terminal Content
Terminal Content
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MultiMonitor
MultiMonitor
Up to 5 monitors can be connected to a single terminal
1. Left monitor:
2 FactoryTalk View SE client instances
1 FactoryTalk View ME instance
1 PanelView Plus shadow
2. Right monitor
Terminal Content
Terminal Content
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Virtual Screening
Virtual Screening
Evolution of MultiMonitor
Similar to tiling, but layout is configurable
Each Virtual Screen behaves like a physical display
Tiling is supported within each virtual screen
Can configure virtual screen swapping and full screen
Content overlays fully supported
Terminal Content
Terminal Content
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Sample Architecture:
ThinManager & RDS Redundant Remote Desktop Remote Desktop
Redundant
Smart Devices and Tablets
Mobile O/S
Mobile Favorites
Services Servers and ThinManager Servers
Server O/S Server O/S
Redundant HMI/Data Server FactoryTalk View SE Client
ThinManager Server
Server O/S
FactoryTalk Historian SE Client View SE Client
FactoryTalk
(1) HMI Server FactoryTalk AssetCentre Client Historian SE Client
FactoryTalk
FactoryTalk Directory (1) Tag-based Alarm Server RSLogix 5/500/5000
FactoryTalk AssetCentre Client
Server (1) Data Server RSLinx Classic RSLogix 5/500/5000
Server O/S (1) RSLinx Enterprise FactoryTalk View Studio
FactoryTalk View Studio Windows 8 KPI
FactoryTalk Directory FactoryTalk Historian Live Data FactoryTalk Historian SE
FactoryTalk Redundant
Historian SE ThinManager Windows 8.1
Domain Controllers FactoryTalk Activation Interface Management Tool Management Tool Servers
Server O/S Server
FactoryTalk AssetCentre Client FactoryTalk VantagePoint Server O/S
FactoryTalk VantagePoint
For the Ctl Sys Domain FactoryTalk AssetCentre Manager Manager (1) ThinManager Server
Client
Managed Ethernet Switch for Control System Network (CSN) HMI/Ctrl Communications
FactoryTalk VantagePoint
FactoryTalk Historian FactoryTalk AssetCentre Server MSSQL Server
Server
SE Server Server O/S Server O/S
Server O/S
Server O/S FactoryTalk AssetCentre Server Microsoft SQL
FactoryTalk Server Standard
Historian SE Server FactoryTalk AssetCentre Agent VantagePoint Server
Asset Framework Server FactoryTalk AssetCentre Client FactoryTalk
Analysis Server RSLinx Classic (no activation) VantagePoint Portal
FactoryTalk AssetCentre RSLogix 5/500/5000 (no activation) FactoryTalk
Client VantagePoint Mobile
Excel 2010+
Managed Ethernet Switch for Control System Network (CSN) HMI/Ctrl Communications
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Questions?
PUBLIC
www.rockwellautomation.com
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