A 93215-00481 + Kawasaki March 2011 SHOP MANUAL WHEEL LOADER 95ZV-2 General Information Standard Measurement Values for Performance Check Function & Structure Check & Adjustment Powered by CUMMINS OSK-15 Engine Seria! No. 765-9001 and up98215-00481 ‘Maren 2014, Foreword “To ensure good machine performance, reduce fares or pablams, and prolong the sence Ife ofeach component, Tiereceesery to operate he machine ae arecte in the Opertr and Mntnance Manual. To ctfectvely lagnose and repair the machine itis important to flow the qudenes ld oun this Shop Manca General information Function and structure For the engine, refer to he engine Shop Maru provided by the engine manufacturer ‘The papa ofthis manus to provide ntrmation onthe product and the comect malntonance end repr meth- ‘ods, Posee read this manual’o ensure covet woubleshootng and good repair service ‘Tis manual wil be penoccaly reviewed and revised for mote salfacory content Ifyou have any opinon ar requests, pase lor us.Safety Symbols ‘An secdent may occu you eregard safety rls inthis manual, several expressions are usod accorsng fo evs of dangor inspection and ropsir work as shown below. Read the Work procedures ane cauons dosried nthe manual. ana ake provenive meseures apeinet posable problems beote starting sevice wok “This danger symbol idenies special warnings or rocedies which, i rot sy observed wl Fos fh death or srous inury PRON This warning symbal identifies special wamings oF procedures whieh tot stely cbserved, could rsa ‘death or ero injury PR procedure wich, i nt sly observed, may rot Fr minor or moderate ny. IMPORTANT This important symbol ontfes special netucions or procadores which, # nat corel flowed, may resttin serous machine damage, ‘We cannot prod all posite accidents or nelson that may occur ding serves wok. Therefore, an acisent hat 's not speciclly mentioned itis mans may ace. To prove: yeurelt Wom i acecerts, be caret hen cingCONTENTS 952-2 Genera Information How to Use Manat : Sofety precautions Symols : - Outing - Layout of main components Inapecton and msintenanee table : Recommended brcants os Coolant os Lbreaton cart - Wight ofmain components... Bolt ohaning torque Hove band ightening torque Liquid gasket nd sere lok ag ou Cautions regarng wecing par service {952V-2 Measuroment fr Performance Cneck os Cautions on Safety. : ‘Standard Measurement Values fr Performance Check 9520-2 Furctlon & Szucture Chassis Group Front Chassis os - Loading inkage os Leasing inkage in Rear CBSE enn Fool ank a Poor boars mount Center Pin snc Upper oenterpin Lower cent BN on - Dust sot ‘952V-2 Check & Adjustment Chassis Group Linkage Fin —_ Liner - vo oot os wa en 22 vn 122 124 cn 25 - 125 so 26 - er 27 os 27 - 28 se : 132 a2Canter Fa ‘Adjusting shim (Grease nipple instaloton action Instating bearing outer rg. 952-2 Function & Stueture Power GUD on Power tine Engine Transmission Engine /wansmnission mount Rast (SIN 800-9160) sito (SIN 915%) Propeter Stan ~ ‘Second propel shaft assembly Thc propor shaft essemty Dale sembly nn ‘le Support Terque Proprtoning Type Diferenl Gear (TPO) Function of PO — Operation of PD Line Sip Diferenti (L$) option). Ls structure LSD uncton SD operation 952V.2 Check & Adjustment Power Gu Engine ‘Measuring engine speed Measuring engine ol pressure Propel shat Propel shat phase... ‘Secon proper shift ligne Propalr shat ighterng tore ‘Axle nut ighening procedure - Dierental gear adjustment procedure 195 136 135 135 24 224 so 20 zat 22 m4 aT 2.88 2240 29 28 2228952V-2 Furcton & Suucture Torque Gonverer and Transmssion GIOWP - B24 Torque Conver os — : 322 Torque comerir structure vs a m2 Power tow path - : - 2 “Torque mutipicaion - vs - sen 2 ‘Torque Gomera (Locus) (Option. os - 3 Locka clutch suueure - - 4 Lock cuch uneton (aly forward) 324 Torque Convoror Gear Pump = eo 8B Gear pump specications - os a cn Gear pump specications - : a7 “Transmission ns a - 8 Clutch cambination - os ve 38 Planetary gear : 528 Shitove positon 7 28 DDownehit buon operation - ery Gear rain and nurbaroftaet 29 ChchPaRk nnn _ 3212 PowerFlow Path inthe Transmission ns — sata Forward tst speed power ew path ns - ang Fonwerd 2nd speed power flow path — sod Fwd ee speed power flow path - vs a4 Fwars th speed power ow path vs 2248 Revers ‘st peed power ow path os se Reverse 2nd peed power flow path. os 3246 Reverse 3rd speod power ow path s27 HycraulieSystom Diagram os : os SNE Hyerautc Creu Disgram vo so 3220 ‘i Flow - os - 3222 (Row inthe torque converter tne 3222 Oi fow tothe cteh ve so 98.22 TiC and TIM Oi Circulation vo ns 32.28Modulator Valve Unit so Interior schematic (simple explanation Modulator Yi fn ac ecnnnnennn Mocitator vale operation Cont Vai Assembly eo ‘cheek valve ‘cutch elena waive assomy Ccuch ve aceembly .952V-2 Chock & Agusimect Torque Converter and Transmission Group ‘Cuter OM Presta and Time Lag Mecuring cute ol pressure Measuring cen sme lag 952V-2 Function & Sucture Hye Grou Fuching Myra Ccut Purpose oftushing ‘Cautons on Hyéreuc Pars Replacement o Hyoraule Celt Symb08 yout tines Pumps & motes owtngers peraton methods Pressure cont vaio sme Fw conte vatve Diocional coil vate CnC VINE cnn Mscolaneoushydrauesymboks Hyereute System Operation Hydaul stem eperaton tine Layout of Hyaraute Unis 92.25 sar 22.28 22.30 282 3234 22.35 290 so 332 332 34 424 422 422 424 a2 424 225 425 426 426 427 428 dB 4240Hydra Tan - en - ns - Hvorete Tank (8 8001~8800) yore Tank (iN 9501-) Hydric tank specfistions - Hytraui v6l eRe oe nnnnnn os - Hydrate PUMP - - os - — ‘Leseing and pio and brake pumpiSteting PUM - - aging and lot nd brake pumalsterng pump specications ycraute pum price Hycrauie pump wear rate ne - ~ Hysraute pump bushing Wrcaton Hydrate Cynder - os : Boom ylnder - 7 7 Bucket eyindor os cen Steetng onder os os - Hydraulic cyinr specications - - os - Loading 886M on 7 Reducing Vive (or Plt Proscure) : : coven lo vate (Sm £001~8250) : - Pot valve (SIN $251~£255) os - Pt valve (SN 6256~) : Mutiple Cont Va (KML381/270036) : ~ - Multiple conta valve specication - Mutiple contol vave man ale valve utile contol valve overload reli valve (th make-up function) - Multiple conto valve make-up waive vo usp conto valve buck pct - _Mutiple corral valve boom spot 2 : ‘Adapter (Cc) — : - : sn Ride Contl (OPT)... : - ~ Fide cont hero cet ~ os - : Fie cont operation - Ride cons valve assembly (Reding valve GE) sn - Fide conto valve sembly (Accumulator drut) - : Accumulator le ie conta) : a 4261‘Steoing System a 4262 orbirof - 4269 Orbis tues so os 4263 rite” specications : re) Corsi operation vo a A285 Orbit feedback mechanism operation oe 2267 ‘Storing speed and flow rte control vos ns 4283 Hydra pump of amount and sterng free 4263 Orbit oor operation prince A209 ‘Steering Vaivo (KVS92-84.020) 270 ‘Steting valve operation — 2-72 ‘tering spool variable tote a ao74 Stoerng ve fow contol spt — 4278 Steting vave main et vale ee 4276 Sterng valve oveioad oe valve - are ‘Stetng plat cet nd is operation - soon A280 ‘0p Va 42-82 ‘Sop wave function — 28s op valve operation - 4283 Reducing Vave (or Orta. vo OH ‘teeing Line Fite 42.95 KLerer (OPT) sonnei : soe A 88 Hyerouti crt ve 42.86 ‘Hyerute ine cagram smn AT ydrautc tn — 42.88 Solenoid valve mount cn 4289 ‘Solenoid va assembly (12) vn 0 ‘Solero valve assembly (22) enn 2H ficient Loading Systam : A202 cent oacing system outing 42.02 Mounting ft ELS valve rove ABS Mounting ofthe variable ckou Senso $2.06 Effeen loading system opera uns 42.95 Fan Motor System 42.98 Mounting of fn ator - _ 42.96Fan Moto Line nen ns os - sen AQT Hyarete Creu fan motor normal rotation) : 4299 Propariona elt vale (SIN 8001-8160). : - 2.104 Proporiona rl valve (SIN 9151) : - : 42-109 Fen moter. : : os - os - 42-05, Rversing Fan Moto Line (OPT). — - : 42.108 Reversing fan rote une86n se ce 108 Hydraulic ret (Reverse rotation) Aass2 Second) SIN vnc os : een Secondary soetng operation os ns OM ‘Secondary storing motor and pum - : 4215 (952V.2 Cheek & Adjustment Nya GU - os - at LoadingSteenng Circuit Rebe! Valverde Conta Ccut Reding Valve (OPT) 43.2 Losing rut rae ave sting presaures os 432 Ride contol crcut educing va seting pressures (OFT) ABT Steering cic ree valve sting pressures : - se 89 yore CYENI — nn 14 yer rated on sate Stop Vive ns 7 sa? ‘Stop valve ajusment posed os 87 .952V-2 Function & Stuctue Brake Group —— seen $24 Brake Systom Outing - os 522 Senco brake 522 Pasting brake : — 522 Adjustment of axe tema pressure - 522 Brake Ut Layout nn 62S Unoader Vatve - 54 Unioader valve operation ~ 7 oon 528 ‘Valve Unit : os nnn SP ‘Accumulator ns : 529Brake Valve Broke valve perfomance chart Brake valve oui ‘Serve Brake ‘Service brake operation so Servcw brake ction plato Serves broke coo! plato Ser460 BYE PS nnn Sane brake peel stoke ausing mechan (SIN 901-8014) rake cout a blseding procedure Parking Brake Parking brake operation Patkng brake ftion plate Pathing broke steel plate - sewn Parking brake solenoid valve Parking Brake Manual Release rake Creu Crack Vale - Auto Brake ‘Auto brake circuit ‘Ato brake operation set vaiue Selena valve (er Autobroke ect) Pressure Sensor (or stop lamp and dectteh) Pressure sens (for decltch) Pressure senso (or stop lamp) 1962-2 Chock &Adjusiment Brake Group Brake Creut Ol Pressure a LUnceder valve setting pressure Brake valve ol pressure Serie Brake — Service brake perormance check Service brake fiction plate wosr measurement Caton on nsating brake cies Parking Broke se ating bse promarce cack 52.10 eatt sore e214 S244 52.55 62-16 wo? 5.48 201 52.92 2.32 203 38 S238 38 so 1582 596 556 a7 539 3-10 53-109852V-2 Function & Stucture Electical Group ow to Use Elecial Wing Diagram Uilsaon es schémas des esbinges éecriues (FRANCAIS) Verwendung es eloktschen Schalplns (DEUTSCH) Modaltaollz0 dello schema do colegament lei (FPALIANO) sn. ‘Como utzar un Diagrams de Alambrado Elécco (ESPANOL)... ‘Come Utter o Diagram de Ligagées Eiécticas (PORTUGUES) _Electical Cable Color Codes local Creu Symbole 7 Sensor Mount Fuse Fuse tox ~ usin Engine Start Cee - Engine star cet ogra - Neutral starter - StF BR one ater ay : ‘Alornator terminal wie Died nt nn - Newt rlay os - Magnetic wich 7 otage relay Power Generating/Cnarging Circuit. Aerator ECM (Engine Contr) Function of ECM Connection gram . : Monitor tamp tt nnn - Fealre ciagnsis ‘Overt faut ode inermation os -Acclerater pedal vo “Transmission Conve Ckcut and Monitor Ceut Machine cont unit MCU) Machine contel unit MCU connection cagram et 22 ea 24 es. 226 er ee 29 52.10 eon 6219 6244 e244 62.15 e246 ear 6218 6218 62.19 8220 e221 6220 6228 e228 224 6225 6228 6204 esr eas? 02.99‘Machine contro unt (CU) faction ‘Acjustable docuch rest such Montoring system ‘Operation monitor amps Instrument Panel and Sitch Instrument panel Intwument pane ear urace Gauge ccat oe - MOOM soon MODM funcon Montor Changsover Information Mentor Replacement Monitor Fault Log Monitor oe Imp wWOutput None Parameter Setting Monitor. os Speciation Seting Monier ‘lectca Detent Ceut Bucket ever Detent solenots LU Hokout & lower Kckeut - Sensor assy — Detent slenoi - Preset eight sjustment o DIo1® sn Diode chack mato Cauton for doe cheek method ‘Surge votage and surge suppression codes 982-2 Function & Stucture Opestr Statin Group cabin lass sn Wiper mount - eat 62-50 62-60 6262 e263 e269 e208 62.65 626 62.68 e208 62-8 ert e278 8281 6208 e292 62.101 s2-t07 2.107 62-108 62-100 s2tt eats e219 wanna ans eats a7 124 a2 TOA 726 so TOTOperator Seat vs : na ‘Steering an Tranemisson Shit Lever - oo sn TAO Titcase os a rns (COL Sa en os - m2 Shit over - - . : : r2 ‘A Condoner os vo 7283 Denso ai censor components. - - 72413 Denso air condiioner stucture - 248 Function of cooing mechanism - 7249 Cooking cit - - = a so T222 letra crcut ss - 7228 ‘Air condone functions of component. - - 7228 Charge of ofigrant 7252 ‘ir condone voubleshooting os : 7269 52V-2 Check 8 Ajustmant Operator Saton BUD oo a son TO ‘ir Condtoner os - - ns a TBD Adjustment of urcating el quartly when componerts ofa conto are rplaed. aan TBR _Agjstment ofa gap (between hub an role) in compressor magic Cth - 135 Compressor Vb alusnen. os — 736 Pats tbe replaced paridically sce TOT 952V-2 Drawing & Diagrams os ss see A ‘de Assembly os - os - : 922 Torque Converter and Transmission - 53 yore & Brake Creat (SN 8001-8250) ~ ao yaraule& Brake Creat (SN 9261-) : a 825 Brake Crut : 7 - vs 7 228, Electrica Wing Diagram (1/3) (SIN 9001-2048) : - vennnee Electrical Wiring Diagram (273) (SIN 001-2048) : - 928 "etc Wiring Diagram (3/9) (SIN 001-8048) 929 Eoctical Wing Diagram (1/9) (SIN 6040-2260) : : 22.10 tects Wing Diagram (28) (SIN 8049-9250) : son ‘Sloctica Wing Diagram (98) (SIN 8048-250) sn A‘lets ring Diagram (12) (SIN 825t~) so 8213 ‘leciical Wiring Diagram (20) (SIN 8251~) 92-14 ‘lectica Wing Diagram (309 (SIN 9251~) 9295 leceicl Weg Diagram sn BAB ‘Way offooking at connectors 80-18 lecticsl wiring diagram abbreviation chart. 92.48 lecties Wing iagram (CAB) 92.49 Eectieal Connection Diagram (172) (SN 9001-9250) 9222 Electical Connection Diagram (272) (iN 9001-2260) eee ve 223 €Electical Connection Diagram 12} (SN 9251~) : sn DA Ectcal Connection Diagram 272} (SN 9251-) 92.25 lctcel Wing Diagram (Cabin Ar Cantoner) 2.25 Electicsl Crest Diaorem (Cabin Ar Conetoner) 8227 Euipment Operation Table (Cabin Ai Constoner) 92.28 loctical Equipment Layout - a a 92.29 Eectca Equipment Layout (Lever) 9240 ‘Outne of MODM (Machine Operation Disgnostic Module} Operon snmsnmnnannninininnnn O44 [MOON inpwOutput Mentor -npwOutput Signal Carespondence Tale nn 5oo 962-2 General Information 95ZV-2 General Information How to Use Manual 002 Outine. 00402 {952V-2 General information How to Use Manual How to Use Manual Safety precautions “Tho most important point in providing repair service Is safely. To onsure safety, observe the goneral cautions ‘eserbed below. This manual fs ifendod for propery tained and ecuinpod service tochnicins = Any wotkon the machine must be performed by the ‘lned porsonsel oy. + Careful ead thia manual to theroughlyundarstart the operation method before you opera oF repair the machine. + Be sure o woar appropiate cothes and protectors, ‘such a Safety boots, hard a ane gogales. Plage the machine on lavel and sold ground, and Pace chocks agaist the wheels fo revert move- = Rerrove the cable fom the tery before staring {he service work, and attach a "DO NOT OPERATE 129 he storing whee, IMPORTANT 1 baton terminal removed fom a machine le teas than 30 seconds aflor the key Is put into he “OFF” poston, can comp the ECM progam, hich Gan disable the onghe. Always wai 1 ful ‘minute to be sure to be past this wre to memory funcon prior fo removing batty terminal, =e sure to rouse the intemal pressure before you femove a pipe, such se the hydraulic ol, si ot fengbe coolant pipe Be 10 o apply the arculaton stopper before sta ing work While supporting the bottom of he chasse using @ Jack, be sre to support ne chess using he bic. «when the boom or bucket saad or when 2 unite Wed by © crane, be sure fo place stand or doe ‘uate crbing under the unt fo prevent unexpectes ‘roroing. Do rt start to werk in an enclosed area lf equate ‘ont snot provided + To remove heavy uit (20 kg (40 bs) o mere), be urea wso' crane or other iting devi. + Jost afer sopping operation, be careful not to ‘rect ouch el ommponent. You msy got bumed Contact tire manufecure’ eel dealer forte se- eng and changing. Aways slor the tools in good condo, and use thom propery Keep the work area clean. Clean up spils mee: ey, + Avo th uae of flammable sohents and leaner, = When working outdoors keep work areas, lads, ops, docks and work platforms car of sow, c, sand mud «Une safe work plalorms to reach higher seas ofthe machine, Any technician that operates & retigerant recovery 1 ecylng machine must rst bo cried trough fan EPA approved toning program [More iiomaton i avatabe t dius epa cou ‘szonailet/608nechnicansbOBcers hin{982V.2 Genera wfomation ow 1 Use Manat ‘Symbols. For safe and efecive service wok he following sym: bos are used for notes and use iniomaton in ie ona ‘Symba_[ ter Desorption [Shows the condition o procedure hat wil be use Referoncoorefcient in doing service work [Shove the weight ofa par runt, The wort Wight [shoul be considered in solacing wre rope orcate for singing werk or detorining he werking pos- ro forque [be caret Sgronad during assembly work, ows or adhesive and the oat cng (Stans ect casing oa te coat 22" |Shaws theo or water suply pot andthe il lameur. supply {Shows te oo ator dain prt and the rain Drainage ero /atering| shows th tightning tere of secon that shoud C=! L R). and ‘to dnang force ofthe lot whee! is small AS a resulre sipping canbe reduced. When the ervng free ofthe le whee is recced (stilping occurs, he diving force of he raht whee! wil De increased fo lst te reduction in Be tol meu ofthe crving Teco Assuring thatthe cving tongue of tho right whesl aT i ha the lok weal is T. te rotation between Ty, and T, can be expressed 2s fiw: Tee TR ‘The value obtained Fem the above formula is refered {23s th tae ra. Th it ofthe bls ati 1.27 In ‘ober words, unt tho diference in the surace resi tance between the ght and lft tres is increased to 37%, the prin gear wit Bo propery engaged wth he ited side guar, and diving Tore wil bo properly applied to bh the sie gear fo provent the es ort spina. 8. H the aurtace reitanee of the fight wheel fe reduced, engagement potion between the p= lon and side goats wil be shitad as shown n igure [C) above. Ini case be right and ot sizes are reversed compare with te above desorption.2049 .952V-2 Funcon & Stucure Power Group Lined Sip Dire (LS0) (eptan) Limited Slip Differential (LSD) (option) LSD structure Note tcl seenty 1. Cltch assembly (2) ult wih sx plates 9 unit Do not change tis combination, 2, When inlaling chsh assembly (2), make the drotion of pats (sriaces wih Ing nd surface wibeuttneg) iterontat cage ‘Ghicn ascombhy i22.20 952V.2.Funcion & Stusture Power Group Limited Sip tere (LS) (option) Front diferential gear (SIN 8001~088) Be pees ss Nut Flange yoke loca! Pig Housing Shim “Taper role bearing Spacer ‘Spiral gear sot Care aesemby “Taper rlr beating dusting rut 12. Pte 4 8 8 " 8 10. 2 a 2 2 26 Wiese ring Side goat Dieta pinion Pin Wese ring Housing Feller beareg Onna Onna Oning Sp ring ong SSSR2RR28BRN ing Gear ton assembly Osea! Fon dsc ‘Separation lc Pn Spring pin Spring Pin (Cluch assembiy (Oi sea! Double Hp) (SW 9066-)za 952V-2 Function & Structure Power Goon ‘Ute Sip Offerenil (LSD) (option) Front differential gear (SIN 9089-9250) Front differential gear (SIN 9251-)222 9520-2 Functen & Structure Power Group Lita Sip Diferental LSD) opto) Rear dierent gear * . it 1. te 15. Sis 2 Range yoru {e: Seren pion S onees’ in Pe Sean 48: ang 2 fone 42: Spier Shan 20: Poasng 5. Spurting 2 aor ang & Smee 2 ony 8 Sagar set i omg 10. Gor atotiy oom 1 fers bom B Srepira 1 abewgne BP 1% Pate Br Canenasety 42. Weng Bs Gael Sood (SA 2086-)LSD function 2223 (952V.2 Function & Stuctire Power Group Lmited Sip Dmerental (LSD) (open) LSD operation ‘sre 3) —_ BZ (ro Gacemar pao ‘Bee a ae LSD (Limite Sip Dilerenta) is insta between the ‘sid gear andthe ferential cage in TPD (Tague Pro- Potfoning Dieranal). and increases tractive efor. the surface traction of tha night and ek tes cfr rom leach other during operation, LSD clutch engages and prevents traction les ‘The performance of LSD ts shown by using the bias ral. The bis rato the rao Between the ding free OF tho nght and ef es whe the eileen non fumed, When the bss rao is ager, its easier to gah ‘recon on the ground surtace wt los resistance, fn LJ “The folowing shows operation fr hee te, ‘A rotating ofkng fore ie transmitted fom the dieren- tial cage vis epider (rss shat) te efron pron ‘nc the ie gear, ‘Won tne ground surface resistance othe ftir les- ns, the tapered interface between the A) 8. Sere lock agent (Locte® 262)235 952V.2 Chock & Adjustment Power Group te Axle Axle nut tightening procedure ad | 4. Then nde nut (6) with 2748 Nem (280 kam) = (22026 Wa srening torque to tal teper olor 4. 607 Nem (B.1Skakm) (66 A) Dearing 7X8) 2, Loosen ale nut (6). 3. Tghton axe mut (6) again wth 2,746 Nem (260 ko 'n)@2026 W) ighening torque. 4. Tum wheel hub (9) 2-3 tums back an forth, and measure he preload app to action + pax reload a section (= pot) 824-363 N 33°37 kg) (73-81 B04 ssThis ie "breakaway" fore, Te Frc required 19 han the heel ting, Note Uselig to instal he toaing seal the ane assembly, 2, tT Nam (225 we) (307 fo) 3, 383 Nem (G40 Rgfem (25 A) 44 880 Nem (S40 RGF) (A) 5. 86. Nem (8.20 kate (64164) — 9.274, 10: Seow lock agent (Three Bone 1327)236 952V-2 Chock & Adjustrent Power Group Rae Differential gear adjustment procedure Front ifrenial (SIN 9001-2088) = ~— “BBS Ne (0.0 kgm) (651 Ht) 82.304, 5,7: Scrow lock agont (Tiree Bend 1327) 2. 814 Nam (320 kab) (25210-2) #8 Loui gasket. 3. 873 Nm (9.0 wae) (644 {(Tvee Bond 1275 oF a focally procred Room 4, G25 Nm (6.2 Hg) (29) “Termperature Vuleanizer (FTV) that does net eon 5. 216 Ne (220 koe) (15015) fain Acstie Ac) 6. 86:3 Nem (@.50 kof) (6) (Front iferenal ony). 290 Nem (235k) (170 o-) (Front ferential ony)Front eierential gear (iN 9089-8250) Front ferential gear (SN 8251-) 27 9520-2 Check & Adlistmont Power Group ae Preload adjustment "Measure th preload a the bolt oie of cape (247) ‘Standars proloadee Front siterertiae BEZTN (22-28 kg (5-8 80) oar iret 35645 N (87-85 kg (@-10 60) ‘the preload is out ofthe above range, replace spacer (10) to agustne prota othe spaced range. *sPreoad is the ore requred ost the cage moving: breakaway force Note Thate are 20 1ypes of spacer rom 2.10 mm (0.870 in) 0-22.48 mn (0.005 in) in incroments of 0102 mn (6.0007 i}. Ticker spacers reduce probed hemor spacer increase peas238 852V-2 Check & Acjasmont Power Group Ave Bearing installation Oil sea instalation ln beings tat pat oes ote ive pron, Bee nai sea) be sure tw apy reso cae t Snapding * . = Ewe oaring one ean tn) ey a) ‘ena t tot or rssontng he rade! sean) 259 ‘Asap seg sso fo bearing (8) as shown stove. co ‘ec instalation of bearing (8) may cause the snap ring grease to the grease ripple unl fhe grease comes out {0 dop, resulting na serious mechanical touble ‘fom the breather.Adjusting tooth contact ao ‘952V.2 Check & Adjustment Power Grou ‘ae ig wai ay ne nna aero he ae lect sacattosane ray eect nett tovgg e's rapa or sent, Cee ponncti lara ce so tte leven \oomernenescusing ae. nae stssing cage orga anes Sapa aecctin tee en otro ne foo BtSndmne ame pin apse te [Seana re ‘ter adsting the backiash to the stander value, check that manual tation of the gear is posse. Ar that, pint bie or ed onthe tot surface of ing gear ‘ae chock the tooth cota. To aus the oath cota, ‘juste thcanass ofthe shim between th pncn and ‘Se, anu he adjustment23.10 952-2 Check & Aduistment Power Group Axle “Tree types of tooth contact shown below ae accept able 9 the beat oof contac. a ae ost ane FUT Service parts ‘Afor adjusting the tooth contact and backash in our factory. we wil wrap tve bevel gear and drive pinion #5 2 uit. Therefore, replace the bevel gear and ive pin- fenas aunt Note ‘Siege sale ofthe bevel gear orth eve pnion i not possi.we .952V-2 Function & Stucture Torque Converter and Transmission Group 95ZV-2 Function & Structure Torque Converter and Transmission Group Terque Com 22 Torque Converter (Lack up} (Option) 323 Torque Converter Gear Pung, 326 Transmission, 328 couch Pack sa12 Power Flow Pathin he Transmission sos Hyeraute System Diagram 2218 Hyrate Cicu Diag, 3220 OiFiow 2222 Cand Td Oi Creulaon 3223 oduator Valve Unt 9205 Control Valve Asser s2se22a {952V-2 Function & Structure Torque Converter and Transmission Group Torque Converter Torque Converter Torque converter structure ‘The torque converter ls between the engine and tans- niston nd consists of thao mpalers as shown tho figure. The tie mpellars are pump (P), tron (7), and itr (8) implore. Power flow path The pup i connected tothe angine fyuhee, and roles gether wh the engi. The turbine Is connectos to the torque converter ouput shalt Wansrit to power to the wansmision. The stator is feed to the toque converter case, The ‘ea ofthe impellers ied wih ol When the engines ate, the pump inpelerclaes, heretere ho wl reuse ole the turbioe impel (areuton ore: purp-subine-sstator pump). Os redirected by the Fred stalor Impaler bate tothe purp impeller. When the turin impel rfales the power wl be anemia the ouput shat Tern speedipump inpele speed stays the {ame butte turbine impeler speed i reuced de 19 {he Wansmissio loos output torque snereased. The "erque mutipeaton’ Heal ls also generated, Speed atte) “Pomp impeterspoed (nit) (B=)223 {952V-2 Function & Stuur Torque Converter and Transmission Group Torque Convener (Lock) (Option) Torque Converter (Lock-up) (Option) Gasaerssnato% Scmitrnsoce msn protaocore Lockcup pet Friction pate ‘Stoo plate Turbine shat Drive cover