4201-UJ

AGITATOR

P = 7 kg/cm2
FR = 1200 ltr/mnt pH : 5 – 9 pH : 6.8 – 7.2
pH : 5.8 – 6.3
Turb : 20 – 200 ppm Turb < 5 ppm / 7npu
Turb < 5ppm / 7npu
Silica : 16 -20 ppm Water lvl : 95 %
P = 4.08 kg/cm2

4201-J 4206-U 4201-U 4204-F

PREMIX TANK/ FLOC TREATOR CLEAR WELL 4203-JA/B/C
FLOCCULATOR TRANSFER PUMP
Cl2 Injection

V1 V1 V1 V1 V1 V1
V10 V10 V10 V10 V10 V10
SG 1.03 – 1.04
1 bag + 6 inch H2O

4202-UA V4
4202-UB V4
4202-UC V4
4202-UD V4
4202-UE 4202-UF V4
V4

4202-L 4202-LJA/B/C
ALUM INJECTION
V8 V8 V8 V8 V8 V8
SG 1.04 – 1.05
1 inch NaOH + 6 inch H2O V2 V2
V2 V2 V2
V2

4208-L 4208-LJA/B/C
CAUSTIC INJECTION
PCV-4065
pH : 6.8 – 7.2
SG 1.01 – 1.10 Turb < 1.5 ppm
1 kg + 24 inch H2O Water lvl : 14 – 17.8 m
LC 4033
Volume : 4130 m3

200 m3/hr
DEMIN PLANT
LCV-4036 COOLING TOWER
BASIN
3
270 m /hr 4204-JT/JM
4207-L 4207-LJA/B 4201-F
COAGULANT AID FILTER WATER TANK
MAKE-UP
INJECTION COOLING TOWER

4205-JT/JM
 pH : 6.8 – 7.2
Turb < 1.5 ppm
SiO2 < 16 - 20 ppm

FILTER WATER
TANK

CONDENSATE
FROM STRIPPER

pH : 8 – 9 V1
Cond < 50 m mhos
NH3 < 5 ppm
Outlet Anion Exch
Outlet Cation Exch
pH = 8.0 – 9.0
pH = 6.0 – 7.0
Cond < 25 mMhos
Silica < 0.1 ppm

4205-UD
V1

V1 Outlet Mixbed Exch

V2
pH = 6.5 – 7
Cond < 0.5 mmhos
V6 Silica < 0.01 ppm
4004-UC
V1 V6
4005-UC
V1

V1
4205-UC
Water lvl : 9 – 13.6 m
V1 V2 Volume : 1816.99 m3
V2 4006-UB
V2
4004-UB
V2 BFW WHB & PB 130 m3/hr
P = 6 – 7 kg/cm2
4005-UB
V1
V1 AMMONIA
PLANT
70 m3/hr
4001-F 4001-JMA/JTB/JTC
V1
DEMIN WATER TANK
V2
V1
4006-UA
4205-UB P-264
V6
V2 4004-UA
V6
4005-UA
P-258

V1

4205-UA P-266

V2
 VENT TO ATM

COMPRESSOR
Turb. Speed = 3000 rpm
BURNER
Turb. Speed = 5100 rpm
Exh. Temp = 360 – 400 oC

Gen. MW = 6.8 MW
FR = 4400 Nm3/hr Gen. Var = 6.367 Mvar
P = 21 kg/cm2 Gen. Current = 391.2 A
Gen. PF = 0.719
WHB Gen. Freq = 49.9 Hz
CLAD GAS TURBINE Bus Voltage = 13.643 kV

GEAR BOX
ACC. GEAR
PG
P = 21 kg/cm2
10 5.60 kg/cm2 GENERATOR
GMS
STARTING GCV
PRV-4006J TURBINE PG
12.00 kg/cm2
9
FR = 3470 Nm3/hr
P = 21 kg/cm2 PG
13.42 kg/cm2
8
T = 55 – 65 OC
LS STEAM

AIR INLET HOUSING

HEATER

UTILITY PUSRI IV
FR = 3470 Nm3/hr KO DRUM
P = 13.42 kg/cm2

GTG
REVISI 1 AUTHOR RIFKY Z HAL 5
 FR = 130 Ton/hr
P = 6 – 7 kg/cm2
BFW
DEMIN PLANT
LV-4023

Cond < 30 mmhos

CONDENSATE 0.03 – 0.05 ppm LP STEAM

PSV 42.5 kg/cm2 PSV 44.5 kg/cm2
PCV-4053
4007-L BFW TO
HIDRAZIN E-114
4002-U PACKAGE BOILER
DEAERATOR
High lvl Trip = 85 %
1 inch N2H4 + 5 inch H2O 4007-LJ o
Normal lvl = 60% STEAM DRUM
T = 100 C Low lvl Trip = 21 %
pH = 8 – 9

BFW-4001
PCV-4025

4010-L 4003-JT/JM FR = 80 Ton/hr

11 – 14 ppm AMONIA
P = 55 – 65 kg/cm2

4008-L 1 inch N2H4 + 7.5 inch H2O

PHOS
4010-LJ ECONOMIZER
PHATE

1 inch N2H4 + 7.5 inch H2O 4008-LJ

PSV TV-4006
PHOSPHATE
43.5 kg/cm2
TO 4008-LJ EVAPORATOR

PV-4029
PV-4090

MEDIUM STEAM
HEADER
NRV

SUPERHEATER

HGP : 1.8 kg/cm2

LGP : 0.25 kg/cm2

FR = 4400 Nm3/hr 4003-U LOW STEAM

WASTE HEAT BOILER HEADER
P = 21 kg/cm2
NATURAL
GAS
Continous
PV-4028
P = 1.09 kg/cm2 BURNER blow down
SiO3 > 0.5 ppm
TAIL GAS Cond > 75 mmhos

4005-F
FLASH DRUM

UTILITY PUSRI IV
WASTE HEAT
BOILER
REVISI 1 AUTHOR RIFKY Z HAL 5
 PSV 45.725 kg/cm2 PIC
5022
VENT
MEDIUM STEAM
HGP HEADER
LGP o
3.25 kg/cm2 T = 400 C
LS STEAM 1.56 kg/cm2 FI NRV
FIC 5027
3
FR = 5700 Nm /hr PI 5029 PI
P = 25.71 kg/cm2 5015 5014
FIC PIC
5028 5034
NATURAL GAS FR = 70 ton/hr
P = 55 – 65 kg/cm2
T = 50 – 65 OC Desuperheater
FIC
5021 BFW FROM WHB
PV-5034
TI
VENT 5080
TAIL GAS
FROM PGRU BFW T = 100 oC
5024
FIC
FIC TI
07
5001 5001

TAIL GAS
ECONOMIZER T = 415 oC
FROM PGRU P-3

T = 162 oC
PSV 49.725 kg/cm2 PSV 49 kg/cm2
TAIL GAS
FROM PGRU P-4 PI o
T = 315 C
5023

TAIL GAS LOW STEAM

FROM PGRU P2 HEADER
Normal lvl = 50 %
LIC High lvl = 55 %
5033 Low lvl Alarm = 45 % STEAM DRUM

MEDIUM Cont. blow down Manual blow down

STEAM
4005-L
PI FLASH
5005 SUPERHEATER DRUM
Manual blow down
LIC
MUD DRUM 50
SiO3 > 0.5 ppm
HEATER Cond > 50 mmhos

AIR INTAKE Air/Gas Ratio = 1.06 PI

TI 5020
4007 – UJT 5002
T = 50 – 65 OC
Air Damper
FIC
P-41
Normal Speed = 4700 rpm
5009
P = 28.9 kg/cm2

PHOSPHATE
FROM 4008-LJ

UTILITY PUSRI IV
PACKAGE
BOILER
REVISI 1 AUTHOR RIFKY Z HAL 5
 HOT WATER FROM PET

ID FAN
ID Fan Trip : 4204-J
- Power listrik putus
ID FAN MOTOR CW SYSTEM
- Terjadi gesekan pada Fan
T = 40-50 OC 4204-JM 4209-JAT/JBT/JCM
- Vibratie tinggi FR = 7950 Ton/hr T = 30 - 35 OC
- Low level LO P = 5.5 kg/cm2

540 ton/hr CW SYSTEM

101-J COMPRESSOR
COOLING TOWER
4204-U
E-7
8542 ton/hr
CW SYSTEM
30"
UREA PLANT
4209-JAT/JBT Trip :
Over Speed trip = 4200 rpm 14980 ton/hr
E-2 Low pressure LO
CW SYTEM
pH = 7 – 8
AMMONIA PLANT
48" PO4 = 9 – 12
Cl2 = 0.2 – 5 ppm
Turb < 20 ppm 30"
Cond < 2500 m mhos 48"
CW SYSTEM
CAUSTIC E-8 P = 7 kg/cm2 GTG & UTILITY P IV
EX-REGEN DEMIN
UTILITAS :
E-9 - Pendingin LO dan Udara di HITACHI (4006-J)
- Pendingin Blow Drum Flush Drum 4005-F(WHB) dan 5005-F (PB)
- Pendingin Process Water (4201-C)
E-11 - Pendingin Bearing / Bantalan Turbin
- Pendingin Tangki Coustic(4008-F)
- Pendingin LO pada pompa
HOT WATER - Pendingin AC
FROM P III - Pendingin udara outler 4004-J(Instrument Air Compressor)

COOLING WATER
HOT WATER FOR PET
FROM P I-B

E-12
FILTER WATER
BYPASS SAND FILTER

FILTER WATER
TANK

E-10
ANTI
FOAMING

CHEMICAL E-5
INJECTION

Corrotion Inhibitor (O-PO4) : mencegah korosi

Scale Dispersant : mencegah kerak
Biodispersant : mencegah slime
Oxiding Biocide (Cl2 & NaBr) : membunuh mikro organisme

UTILITY PUSRI IV
COOLING
TOWER
REVISI 1 AUTHOR RIFKY Z HAL 5
 AIR COMPRESSOR
4004-JA

PA P-1B
P = 8.6 kg/cm2 - Udara purging
FR = 3325 Nm3/hr - Mesin pengantongan pupuk
P = 8.6 kg/cm2 - Udara pembersih area
COMPRESSED AIR - Pengadukan
FROM 101-J - Peralatan lain, seperti : snapper dll
AMMONIA PLANT PA P-4

P = 8.5 kg/cm2 P = 8.6 kg/cm2

FR = 1365 Nm3/hr

PCV-4030

LOW STEAM

Dew point = -40 oC

P = 7 kg/cm2
4006-F
KO DRUM IA P4
EMERGENCY DIESEL
AIR COMPRESSOR
4004-JD (AUTO)
4006-LA 4006-LA
DRYER A DRYER B

After Filter
Prefilter

UTILITY PUSRI IV
INTRUMENT
AIR
REVISI 1 AUTHOR RIFKY Z HAL 5
 TI P 6
707 T 170

PICA OVERHEAD
FIC
701 CONDENSER
704
EA-703 A/B
#1

COOLING
WATER
#5 TI
711
P 22
T 210

HYDROLIZER
DA-702 A/B
#11
Urea < 5 ppm
CONDENSER
LICA
TICA LICA
P-51 703
RECEIVER
708 #1 702
FA-701 A/B

PIA TICA
704 712

FR = 23 m3/hr
VENT TO ATM

FIC
702 CONDENSATE
PICA #19 REFLUX PUMP
702 GA-702 A/B/C
MEDIUM
STEAM

PIC
708

PI FIC P 5.5
TI TI 707 703 T 142 NH3 = 25 %
196 210 #63
702 703 CO2 = 20.75 %
H2O = 54.25 %
LICA
701 FR = 1.67 ton/hr
P 7 OFF GAS TO
T 170 UREA P3, P4, P1B
ND
2 PREHEATER
EA-702 A/B

STRIPPER
TI DA-701 A/B
166
704
DESUPERHEATER
BH-701

TI TI
150 168
701 705

TIC FIC
902 902
ST
1 PREHEATER
EA-701 A/B
PROCESS FR = 7.6 m3/hr
CONDENSATE
T 30 T 73
COOLER DEMINERALIZED MEDIUM
WATER STEAM
EA-704 A/B
NH3 = 3000 mg/l
FIC
GA-703 A/B
CO2 = nil P = 30 kg/cm2 FRC QA-701A
Urea = 9500 mg/l FR = 50 m3/hr 701
Oil = 10 ppm (max) SCRUBBER
T = 30 – 40 oC IPAL
P = 1 atm

COOLING UREA PLANT

UTILITY PUSRI IV
WATER
HYDROLIZER TI

PUSRI EFFLUENT
E-1 FR < 100 ton/hr 706
PUMP P = 5 kg/cm2 4009-F
GA-701 A/B/C NH3 = 5 ppm

TREATMENT
REVISI 1 AUTHOR RIFKY Z HAL 5
 COOL WATER
HOT WATER

MS HEADER

HE 03
COOLER

TREATED WATER
FROM PET

C-01
HE 01 SCRUBBER-01
COOLER

C-02
SCRUBBER-02 STRIPPER 2 KO DRUM
STRIPPER 3 STRIPPER 1

TO PET

P-08 A/B
CIRCULATION PUMP P-17 A/B

FIRE WATER/ P-16 A/B

RAW WATER

HE 02 B

MPAL UREA
PUSRI 1B
HE 02 A

MPAL UREA
PUSRI IV
P-02 A/B
NEUTRALIZATION
TRANSFER PUMP BAK CONTROL
T-02 T-03
EQUALIZATION POND NEUTRALIZATION POND
MPAL UREA
PUSRI III

T-06
T-05
MPAL UREA
PUSRI II WET LAND
K-01
Draft Fan
P-15 A/B/C

BYPASS TO
Open Canal MUSI RIVER
T-01 P-01 A/B
EMERGENCY POND RELEASE PUMP
LIQ. ALUM H2SO4 H2SO4
TANK TANK TANK
LIQUID ALUM
SLUDGE
TO SLUDGE POND
TANK

P-05
SLUDGE PUMP UTILITY PUSRI IV
WASTE WATER
OKL TO MUSI RIVER

IPAL
KAL

REVISI 1 AUTHOR RIFKY Z HAL 5