INDUSTRY Department | Q A Page No. | | of 2 PPE at | it i i in R Cut tbe EE Title Work instruction for Blasting & Painting Revision | 0 RefNo. | QAWI2S Date | 16.11.17 TITLE : Work instruction for Blasting & Painting ACTIVITIES Step 1 = Protection of machined surface | i) Pre-machined surfaces, drilled & tapped holes must be covered before blasting & painting. Step 2 - Blasting i) CMI FPE requirement is to maintain surface finish as per Sa 2¥ (ISO 8501-1) & surface profile of (Rz) 40-60 j To achieve these requirements, contractor shall select appropriate specification of grits and maintain proper blasting pressure. il) Visual inspection for Sa 2% by comparator & blasting profile by profile by profile gauge. iii) Photographs of all blasted components to be submitted to CMI FPE, i) _ After blasting, the primer coat shall be applied within 4 hours to avoid new formation of rust. (in rainy season primer coat shall be followed within 2 hours after blasting. If surface is not hot, ie. temp. is above 50°C) ii) Ensure surface is completely dry. iii) Ifrequired, dry the surface by hot air to remove moisture. iv) Apply primer to achieve total DFT as per painting specification. (Ref, CMI Painting Specifications } v) Ensure surface is completely dry & then check DFT. vi) Adhesion test to be carried out for each lot, vii) _ Photographs of adhesion test to be submitted to CMI PE. (P-7.0)| | ij petal Department | QA Page No. | 2 of 2 CAPR Maen Title Work instruetion for Blasting & Painting Revision [o_| RefNo. | QAAWI2S Date | 16.11.17 Al tion of Paint i) Ensure surface is completely dry. ii) Ifrequired, dry the surface by hot air to remove moisture. iii) Apply first coat of paint to achieve DFT as per painting specification. iv) Allow to dry as per paint specification requirement by CMI FPE before application of second coat. v) Ensure surface is completely dry & then check DFT. | vi) Apply second coat of paint to achieve DFT as per painting specification. vii) Allow to dry as per paint specification requirement by CMI FPE after second coat. viii) Ensure surface is completely dry & then check DFT. ix) Adhesion test to be carried out for each lot. x) Photographs of adhesion test to be submitted to CMI FPE. i) Suitable rust preventive to be applied on drilling, tapping & machined surface. Effectiveness of rust preventive must be for minimum 6 months. Step 6 ~ Preservation of pain! i) Painted surface must be packed by stretch film. (Please refer Purchase Order for more details). ii) Stretch film thickness must be minimum 50 p. iii) Ensure that moisture or water should not entrap during packing. Overlap of stretch film must be minimum 40%. Ensure that stretch film wraps are stick to each other. Supplier to ensure that there is no opening between the stretch wraps. Notes: 1) All above information (Step 1 to 6) to be provided in VIR. (in CMI FPE paint certificate format No. QA/FO/36, latest revision) 2) Make for primer & paint shalll be used as per CMI FPE recommendation. 3) Every 6 months, ProceMs vflidation report must be-provided for blasting & painting by contractor. : Ng as Den a7 Ae ir Ugale Shridhar Sulebhavi Vaman Urunkar = Pravat’Mahapatra (HOD Qa) (HOD Projects) (HOD Purchase) —(HOD Plant)