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    IS 1554 (PART 1) 1988

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    Cable standerd

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    © All Rights Reserved
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    6 views12 pages

    Is 1554 (Part 1) 1988

    Uploaded by

    vimal Gupta
    Cable standerd

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
    Flag for inappropriate content
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    18 : 1854 ( Part 4) - 1088 Indian Standard SPECIFICATION. FOR : PVC INSULATED (HEAVY DUTY ) { ELECTRIC CABLES ‘ , PART 1 FOR WORKING VOLTAGES UP TO AND INCLUDING $ 100 V i! ( Third Revision } ‘Third Reprint SEPTEMBER 1993 * UDG 62IS4S"Hi1 : 6231S 61696 [ 67874322 ] © Copyright 1989 I BUREAU OF INDIAN STANDARDS MANAK BHAVAN, § BAHADUR SHAH ZAFAK MARG NEW DELHI 110002 eee oe, Fane 185 Indian Standard SPECIFICATION FOR PVC INSULATED (HEAVY DUTY ) ELECTRIC CABLES PART { FOR WORKING VOLTAGES UP TO AND INCLUDING 1 100¥ ( Third Revision ) @ FOREWORD 8.4 This indian Standard ( Thine Revision ) was adopted by the Bureaw of indian Standards on 25 August 1688, afier she draft finalized by Power Cables Sectional Commitee had heen approved by the Electectechaival Division Council 0.2 The current ralings of cables with goaerel purposr insulation covered in, thie standard ate fiver 10 1S 3961 (Part 2 )-1967*. Tho current falings of HR PVC cables are under preparation. 0.3 The current ratings of the cables covered this standant are covered ip 18 2964 (Fatt 2 + 1967, 0.4 The short circuit ratings of eabies covered by this standard are under preparation. 08 Work is being taken up separately to. identify requirements ané teste for dirt retardant low smoke (FEES ) cables. It is intended 10 bring ‘out these requirements cither as a. separate ‘Recommended eurrent ratings PVC-insulatod and PYCHhesthed foe cables: Pi wy duty cables. standaré or througk an amendment siandard al « Inter date, 06 In the preparation of this standard, assistance has been derived from the following: a} HEC Pub 502 (1963) Extruded solid dielectric insulated power cables for rated voltage from 1 kV up to 30 kV. lmerna- sonal Blectcotechmicat Commission, 1b) BS 6346: 1969 PVC insalated cables for gketricity supply. British Standards Inainution, fo this 0.7 For the purpuse of deciding whether a parti- cilar requirement of this standard is complied with, the nal value, obstrved or oaloulated, expressing the remalt'of a st shal be rounded ‘in accordance with 1960". The number ‘of significent pleces retained in the rounded off value should be the same as that of the specified ‘value in this standard, THRE TGF FStRaIng OF mumerioal value ( reviced ), SECTION 1 GENERAL 4. SCOPE LA This stondard ( Part L) covers requirements and tests for armoured and unarmoured singles core, twinecone, threeccre and multi-core PYC insulated and sheathed cables for electric supply and control purposzs, 4.2 The cables covered in this standard are suit able for use on ae single phase or three phase (earthed of unearthed } sysioms for rated vott- eges up to and including 1 100 Y, These cables May be used on d.c, systems for rated voltages up fo and including 1 $60 V 10 arth, nS SAME gil cong (this sida ay be epersted eovtinucusly au 8 bawer Heaven Tellage “Up to. 18 peesont Naber thaw the rated voltage 1.3 The cables covered in this standard are sui table for use where the combination of ainblant femperature and temperature rise due ta. fond 1S : 1584 ( Port 1)» 1988 rerults_ in conductor temperature not sxoeeding the following: Type of Prsutaston Normal Shove inlets Creat Operation Condition General purpose we 168°C Heat resisting se 160°C ‘The selection of type of insulation rests with the pucchaser, ~ 4nd Armoured cables specified in this standard fe suitmble for we in mines also. However, for suck cables, additional requirements have been michides wherever accessery [see 3.4.4, 13. 48%e) aad 37.2]. 2, TERMINOLOGY 2.0 For the purpose of this standard, the follow ing definitions in addition to these giver: i 1S: 4885 { Part 32 +1971, shall apply. Jol Routine Teste — Tests, mande by the mani Tacturer on all finished cable, lengths to demon- strate the integrity of the cable, ‘22 Type Fests — Tests sequired wo be made before cupply on ¢ general commercial basis 4 type of eabie in order fo demonstrate eatstuctory performance characteristics (0 mect the Intended application, lorg~ These fests are of such a nme that afteyhgy have Bron “made, fier ocd not Hiptured’enios changes are mace inthe cable Hilson desige voici might change the poston characteris. 2a Acceptance Tests ~~ Tests catried out on samples taken from « lot for the purpose of acceptance of the fot, 2.4 Optionst Tests — Special testa to be cartiog out wnen required, by egreement beiweon the purchaser and the supplier. SECTION 2 MATERIALS 3. CONDUCTOR 3a The condactor shail be composed of plain copper or aluminum wites complying with 1S: #130-1984t, Salet Mining cables to be wed ia gessy ttines shall be of conper conductor ony. 4, INSULATION ‘44 Tho insulation shall be in accordance with 42.1 of 442, as applicable, iccivetcchnical yorabeloty: Part 32 Cables, sondugrors and ancessarley for electsfaity supply ‘Specification for eBosuctons for inauleted electric eave and Aonibie cords ( jvt resiaton _ ALE General Purpose Insulation — The insite sion shall be of Type A PVC compound coofom Jog 10 the requirements of 15 5 5831-1984", 412 Heat Resisting Insulation — Tas insuletion shall be-of Type PYC compound conforming to the requirements of IS : 5831-1984%. 5. RILLER AND INNER SHEATH SL The filer and inner ahead aba be of the following: 2) Unvaleanized rubber, o +) Thermoplastic meterials, or ©) Proofed tape ( for inner sheath only }. $2 Unvuleanized rubber ot thermoplastic suaterial used shall not be harder than PYC used for insplation (41 ) and for cuter sheath (7.1). ‘Tho materials shalt be chosen to be compatible with temperature raijnas of the cable and shall have no deleterious effect on any other component of the cable & ARMOURING 441 Armouting shall be of the following: 8) Galvanized tound see wire, 2) Galvanized steel atnp, or 8) Any metallic non-tnagnatic wire/strip. 6.2 ‘he galvanized steet witesjsuripe shalt comply vith the tequiremente of 18: 397519794, roguitements of senrimagnst material ball be 2s agreed fo between the purchaser and the supplier. 2, OUTER SHEATH 74 The over sheath shal! be with 7.1.2 or 7.4.2, a8 applicable. ‘Aa Lor Cables with General Purpose Iesulae tion ~~ The outer sheath shall be of Type ST 1 PVC compound conforming to the squirelusnts” ‘of IS : 5831-1988", 24.2 For Cables with Heat Revring Tele. tion — The outer sheatl a be of ST 2 PYC compound conforming to the cee of IS 25831-1986", ig aevordence ‘oceifteation for P wulation and shevt REET 0G pin oot tv ot fSpeciBeation for mild etel witen ripe ahd for atsouting of enbles (fest terse sn PS SECTION CONSTRUCTION 8, CONDUCTOR BA The construction of conductor shall be 28. Follows: Jonsinel Capper Cross- _‘Salid] | Flexitdliry Nominal Conner Crema Swanded Chast Re dente ci ars? 1984* e io Sig Sie t 5 Pi to Soli cs rsw6 stranded fox sotid ‘Class 2 Te ded 10 and AG and Stranded Class 7 Case ioe 8.2 Cables with reduced neutrel conductor shail Ihave sizet as giver m Table 1. Di CROSS SECTIONAE ARKA OF REDUCED TAUB CRG RAG CONDUCTORS “ownar Onost Seema, Chow StcTIONAL. AMEA race Mane ‘oP Rupver Nrurias, Ris Mane Conmvcros, of Ragveto Mics oO @ 28 16 38 16 » 38 7% 5 3 0 220 0 480 1s 35 0 120 m0 180 aon 1s 100 MO = 300 9. INSULATION 94 The conductor shall be provided with PVC. insulation applied by extrusion, 9.2 Thickness of Incalation — The average thick Ares of insulation’ shall be not ese than the nominal valve ¢ 1 }specified tn Table 2. T$ipeciacgiion for conductor for insulated slectvie cabiek and Genible cords (ier revision annette 1S 5 1554 ( Part 1) ~ 1988 FABLE? THICKNESS OF INSULATION { Classes 92, 9.3 and 15.416) Nongneay, Ansa Nownent, Tees oF ‘SF Conpberon Tayearion (4) Single Core Single Cove ‘Armonred — Unannosted ‘Cables ‘and Mute core Caples ao @ 3 rat oa om rs re on 2 es oo 4 1 10 ‘ yy ro 40 13 re 16 ey ro 2B rs 12 38 vs v2 50 rT ra 70 re oy 98 19 re 120 a V6 $50 a ey bs a ve 240, rs a 500 BT ue 400 oO x6 500 a vo 630 a0 + 00 39 oy 4900 38 1 9.3 Tolerance on Yhiekness of Insaiation — The ‘emallast of the measured values of thickness of insulation shall not fail below the nominal value Cirin mm ) specified in Table 2 by more than 04 ga Ot 9.4 Application of Tnswintéon — The insulation shall be so applied that it ts closely on the conductor and itshail he possible to remove it without damage to the conductor, 40, CORE IDENTIFICATION 40.4 Cores shall Le Aleniified by different ootour~ sag of PVC insulation by adopting the folowing scheme: a) 4 Core : red, black, yellow, biue or natural Coonpigmented b) 2 Cores sted and black; ©) 3 Cores : sed, yellow and bine; 3S : 1584 (Pact 1)- 1988 © 4 Cotes : red, yellow, btue snd Bleck; wrapping. [¢ shail be easured that the ehape is aa ©} 3 Cores : red, yellow, tive, black and gray; Tear as possible, and 42.2 The inner sheath shall be sc applied that it ts closely on the iaid up cores and it shall be pouitle to remove 1 without cage “the Inaulaton. £) 6 Cores and above : Two adjecent cores (counting and direction core } in cach layer, blue and yellow, remaining coret grey, oF in accordance with the scheme 12.3 Fbickness of Inser Sheath -— The thickness giver in 103. ‘of the inner shesth ehall be as given in Table 4, 40.2 For reduced nevtrat conductors, the insula. Single core cables shall have no inner sheath, top colour shall be black. 12.31 When, one or more layer of hinder 10.3 Por cables having more than 5 cores, a8 ati tapes axe applied Gver the leid up cores, the altemate (0 tte provisions of 104, the “core Uichness of Such tapes shall not be ossirecd ae ideotication may sone by mumbers. Ja that pert of the inner sheath, ease, the insulation of cores shull be of the samue colour and numbered sequentially, staring with 13. ARMOURING lumber 1 for Gee inner Iayes, ‘The sumbers shell 5 y be punted in Hinde Arabic arncrals on the outer ‘3.1 Application furace of te cores, All the numbers shall be of 43.144 Armouting shall be applied over the the samp colour which ‘shall contrest with the insulation in case of single core cables ned’ over colour of the insulation, The numerals shall be the inner sheath in east of Soro, dhreeacd meee lepibie. corecables, seal be aepeaked a eeeariing ) indjente the ethos of Tic Ai Sppuiatoe of ameontiog reece eglentation method for determination oe Tete, SF eee a oyerings of eaten: PATE of gumeast ory a thermcpastic mgutabed sable $54 Joints — The joiats in armout wires/sty Ran be mace by “brazke or welding and Sha Pt reguleritics shall be removed. A Joint in Sere atip stall be at east 300 mia from the sey ee isint in any other wie/steip io the complesss cable 135 Resistance 158.1 Hf specified by the purebaser, the, ds. resisrance oF the gatvanized steel wite/stlp armour shall be mensured, ‘The reeult, when corteoted 10 20°C, shal gomaply Wit the PPO Priate values given in Table 8. 13.52 In case of cable for tt in mines, the resittanee of armour shalt not exeted, that of the conductor as specified in ES : 8130-1584" by more than 33 To setiofy this, substi {Hon of galvanized steel wirey/strips a armburing by the required umber of timed copper Wie, strips is permis, 14. OUTER SHEATH 14, ‘The owler sheath shall be spplied by extrusion, Ft shall be apptied: 2) over the inpulation in case of stnarmonred singie-core cates; ) over the inner sheath in.case of unarmoured fon, three-and multicore cables; ond 6) over the armouting in case of armoured cables, 142 The outer sheath chait be so applied that if He Lscealy over inguation inace sheath ermowring- SESRaIT be poneble #0 remove it withoul damage {5 the insulation/inxer sheath. 443 The colour of the outer sheath shell te Bick. unless any other colons is agreed to bet Ween tbe purchaser and the suppfier. 144 ‘Thickness of Outer Sheath Adah Unarmonred Cables —~ Tbe average thickness of PVC outer ‘sheath of unarmoured sete syoll be not Jess than the sominal yaa Saecited under cot 4 of Fable 7 and the smaliest Ser tte measured values shall not be Jess that the Shinimaam value specified in col 4 of Table 7. sheaths 19 8 Outs sheath. The thickness, of $5 intended eeadh shel be ro} to than the sora of the Tower sheath cucknessspemited in Table 4 mn toner Shear y ageata inlckaess ageciteg in col 3 of nomena and the. smest of the eacasued valuss Tat oc be fess than fhe stmt Of he, janet aneeth Spall net ceed fe Puble 4 and the minimums See oe sens nice sete ie ols oF 144d Aremered Cables —~ The minimum shibkness of PVC outer sheath of armoured cables Spt not fal) pelow the nominal vatoe (fo )€D6cir fein Table 7 by more than 02 mm 02 te TEpadldeatiep, for conductor, for Ianslated ehcise eakted ned Boxibie ovds {fist #370" 6 "TRRTE © ARMOUR BESISTANCE OF CABLES {Clawe B52) Rossagt ‘Masa dg, Reserance oF Antoun ox Canis ar 20°C cate Feo tere "arco Cove Four gore Four Gor witb Radvead Nesta? “Rome Baie Kowa gin co) Sie Roe ca Genes Gixis Genome ints "oe otis Poxet sixes an ‘ca’? Se ae ‘on ats o @® 2 © © © @ © ® wm a oH aD mot obmjin oti obmiim ohmfkm ohms chmkm | ohmiim cham © obm/ke «chiki | ohmytm— shmm rs 67 Sm mm YS 88 meme mT ~ om ~ Bee ewe ~ = oe 6m HH -~ oe oe meme Pe Tm - = ~ BEIT aR mw ma RE meme e088 ORS eR BO mee HRT oak 8F mS mp et atk meme sos as mH TSG eR OD 82s TSS «H93 OG STEAD gO 140 ota 98 es we 16]= 830 ONG] USS OES so O48 1Re | 908COSSE HSH OSD OID TD waty and ak wen 40046456 HED t6 OTS wast 0 sss tert oss 500 597 191 o7ae O88 20= SLT ON SSRN Some 60 ore tT SE 078 0H we? oes wastes ore? over osss nltlc:Theseetance of armoor for single core cxtten das act been covered since meh cable are geerayanzoured with nonsmarptc ? wt EAT Shee of the armour may be measured at rooms temperature and corrected to 20°C by means of correction factors given in S Methods of tet for cates: Bart 42 Renistviy tet of arnow wites and strea andcoudctence tet of armour wiresftrise g 4S 1 1554 ( Part 1) ~1988 TABLE 7 THICKNESS OF OUTER SHEATH [Clauses 42, 42 end KOT All dimensions in millimetres. Cmeneatey Dinserrak Unoea me Ourax Syenea, per iS tee (Pann) - 1989" } eee os over Veeloding Nominal ” 2 ° ° 5 rs & ro] 20 8 cS 2a % ” ba “ 4 2 6 2 28 2 38 0 8 @ 32 a 6 #4 a ” 6 » 6 a 3 + “Fictitious caltsletion method (or detervinat aaantomerie and thermoplactic Inewlated cables. acer oF Or ‘Suearat OR URARMOUEED CARES Minievaas o rt 140 16 mm 188 20 20 235 2a 28 28 30 Mremu Tenet ‘or Ovaer Sexe 70K AANGURED CABLES ) 16 140 136 we 138 208 20 236 282 268 24 30 tion of dimensions of protective coverings of exbles: Patt t SECTION 4 TESTS: 45, CLASSINICATION OF TESTS: 45.4 Type Testa — The following shalt constitute type tests: tosis a) Tests on conductor: 1) Anncoling test ( for eopper ) 2) Tensife tent ( for aluminium } 3) Wrapping test (for aluminium ) 4) Conductor resistance test d) Test for armouring wires/strips ) Test for thickness of insulation and sheath ¢) Physical teste for insulation and ‘cuter sheath: 3) Teasile strength and clongation at break 2 Ageing in sir oven 23) Shrickage test 4} Hot deformation “Methods of test for cables. For Reguremen, 1S: 8E50-19847 38: 8130-19867 15: 8130-1985¢ AS : 8130-19844 Table 5 and WS 3975-1979 5,012, 14, ‘Table 2, Table + and ‘Table 7 3S: 5831-1984 IS : Se3.19868 3S: SOB Rag 1S: $831-19805 For Test Method, ef to Part No, of 1S: oko" & geen u n is ‘SpeciBestion for senductors for Intutnted slecteis oxbles ant Rexible corde (fost revston ). pSpectticerton for mild stce! wires, scizs and tapes for ammpwuring wf cables ¢ fae rexkvten). SSpeoiscation for PYC insulation ant sheath of electric eables (first revision } Fests 5) Loss of mass in sir oven 6) Hest chock test 7) Thermal atabitity 2} Insulation resistance test f) High voltage tet (water ‘inemersion Lest ) a} High voltage test at room temperature ‘b) Flamaubility text ‘Nom — Undor preparation, Ya the meantime, txt method én "Methods of test for cxbles, 3S 1854( Part 1). 1988 For Requirements, For Test Method, Reto Ref to Part No. of 1S : 10810" 15: 5831-19849 0 1S.: S831-19845 7 15 : SEaLi98at ‘See Note 1S : 5834-19864 4% 163 45 162 4s 164 8 SODI-IBRAY ahalt be followed, ‘tepesideation for PVC inevlation and sheath of electric eubles (fret eaviston 18.2 Acceptance Tests The following shall constitute acceptance teeta: 8} Anneafing test ( for copper b) Tensile test (for aturviniui ), ©) Weepping test ( for aluminium ), 4} Conductor resistance test, 2) Test for thicknoss of fosulstion and sheuzh, 2) Tensile strength and elongation at break ) Hinton and deaths 8} Insulation resistance test, and bh} High voltage test ot room temperature. 1521 A recomended sampling, plan for acceptance tests is given in Append 15.3 Rating Tests — The fotiowing shalt consti- ‘ule routine teste: a) Conductor resistance test, 5) High vottage seat at room temperature, ©) Atmaur resistence test (or mining $44 Optional Tests—The following shail sonstitute optional leas: a) Cold dead test, ) Cold impact test, and ©) Armour resistance test (for otber then mining cables )- 16, DETAILS OF TESTS 16.4 General — Unices otherwise sisted, the ‘ests shall be carried out ia accordance with the appropriate part of. 1S: 10810%; tuking into account additions! information ‘givea in this standard. 362 High Voliage Test at Room Te sae ‘The cable shall wihstand an nc, voltage of kV Cris} or a de voltage of 72 kV. The duration ‘af test shall be § minutes for each connection, 46.3 High Volinge Test ( Water Immersion Test ) 1631 ac, Test ~ The com or cores (not excesding Ge cores. in the case af multicore cates) shall bo carefully removed from a sample approuimately 3 jong seken from the, nishes Sable, ‘They shall be sO bniversed in water” bath than their ends. protide at feast 200 mm above the water level, The, femperatare of the water bath shall te 60:15°C for cores with general putpose PVC insulation and 704,.°C for cores fh eat resiting PVG "msolaign, afer 24 hours, « voltage of 3 kV { rms) shall be applied beqwetn the conductors and water, This voluge hall be raised 10 6 KY { rms) within 10 seconds and held constané at this value for 5. minotes. LF the sample. fails in this test, one more sample hall be subjected to this text “There shall be 20. fiaihure inthe repent test 163.2 dc, Test The cores wbicis have passed the preliminary test in 16.3.1 shall be subse- quently tested with a dc. voltage of 12 kV in the seme water bath at the seme temperature, The core shall withstand this voltage ‘for 240 hours: without breakdown. Nort The selected cores shell repeesent fl coloute Fnetded. 1S 1 1584 (Part £)- 1988 16,4 Flamosabitity Test —— Period of burning after removal of the flame shall not exceed 60 seconds ‘and the anaflected ( ‘encharred } fover edge of the top clamp 50am. SECTION 5 WENTIFICATION, PACKING AND MARKING 17, IDENTIFICATION 174 Monsfacturer’s entiation — Tbe man 17-4 Manet be ideatiied turoughout the Neng fuotarer oye, by means of & fape bearing the ve yame or tedommack, of, DY being indent- cable. Tn case ean be employed, oF if TR reesiout Wentifeaiion threads fy a. seleene (0 be approved BY nears og indian Standards shall bo employ, the Tsoi entation, printing or embossing sha! SS aoae only on the oater sheesh, 174 Cable Tdentfcntion — tn order, to Siting Fuish ihege_elecirie cables, from telephone cables, guish MEL ECTRI shall be indented, DUNE! She woe oad throughout the engi of the cable, pr cantor Tables. intended for ast An mlsies, he Tm case GINING™ slgo.aball be indented, DIES ot Throughout the length of the cable. Of cmecaiion,, printing oF embossing sball be done only on the outer sheath. {1A Gables ith, heat resisting ineuation satlide 1 83°C conductor temperature, shall be saab friby_ the lowers "HL 8S" marke! on it 19 ves of the manner specified 17.2, 474 Cable Code — The following code shall be Sued For designating the exble: Constituent Atumiaiim conductor PAC insolation Sreel round wire armour Sicel stp aTmON, Steel duole round wire armour Steel doable strip artiour ‘PVC outer sbeall worm —~ reo sods Teter for conduator H requiced white Condetar materia i oopper 18, BACBING AND MARKING 18 The cable shall be wound on a drum (re partion from, the shall be at leaet Code Letter hdnexe 3g : 10418-1972") of avitable. sing ond packed. To TOSS Tene cae shall be seabed by messs oF pon-nygroseopic sealing material, 48.2 The cable sbull carry the following jaformar tion atencilled on the Gram 2 Referenve to this Indian Standard, for example, Ref 15 1 1554 (Part 15 1) Mapufactorer’s name, brand 1 trade-mark; «Type of cable and voltage ereees 4) Namber of cores} ® Nominat cross-sectional area of ‘eonductor; 1) Cable costs gi Colour of cores ‘cables J tp) Length of the cable on the drain; {Number of lengths on drum (iF more thee oe); 5) Ditcetton of zotation of drum ( by means of an asrow )i sm) Approximate gross ess; fn) Rumning end of cable; ‘p) Country of mannfacture; nd cq) Year of manufacture, se.2.1 The cable ( drum ) may also be marked with the Standard Matk, ‘Heer — The ute of the Standard Mask io governed eri pyorseions of the Buren of Indian, Seandoc

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