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    PBL post tensioning systems, a comprehensive company profile.

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    PBL post tensioning systems, a comprehensive company profile.

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
    Flag for inappropriate content
    90 views11 pages

    Post Tensioning Systems

    Uploaded by

    Faheem Sadiq
    PBL post tensioning systems, a comprehensive company profile.

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
    Flag for inappropriate content
    of 11
    PBL POST TENSIONING SYSTEMS ‘The PBL post tensioning systems as one of the specialist products of the PBL Group Ltd, is manufactured with the satisfaction of the quality control system and conforming, to the requirements of international standards such as standard acceptant of PTI and. BS 4447. PBL Post tensioning systems has been approved for use by government departments, local authorities, engineering consultancies, multinational construction companies and organizations. SYSTEMS FEATURES AND PRODUCTS PBL post tensioning systems have the following significant features and advantages. ~ Wide selection of anchorage types. ~ Products are provided with full range of tendon sizes from single strand with up to 31 nos of 0.5" strands and 22 nos of 0.6" strand. Bigger tendon sizes are also available upon request. - Anchorage adaptable for both strand of 0.5" (12.7 mm., 12.9 mm.) and 0.6" (15.24 mm., 15.7 mm.) according to standard ASTM A 416 or BS 5896 - Advanced stressing jacks equipped with automatic stressing heads and power wedge seating devi. ~ The systems available in any number of stressing steps and sequences SCOPE OF SERVICES Based on its extensive and proven experience in the highly specialized area of post tensioning construction, PBL offers a comprehensive range of professional services including - ~ Project and technical feasibility studies. ~ Consulting services and designs covering all aspects of structural engineering, if required in co-operation with associated consultants, ~ Contractor consulting ~ Supplies of quality controlled post tensioning materials, products and equipments. - Complete wupply and field installation to its clients satisfaction. ‘Through its long and consistent commitments to research and development over the years, PBL has developed and produced many new innovative products, design and construction methods to assure that the systems provided are safe, reliable and cost effective. The systems ar tension slabs and transverse post tension of bridge deck slab and most of building slabs. The systems are available for both single ‘strand and multi strand flat duct systems. aes o ‘ues nronceMex ‘Single strand - unbonded tendon systems | ‘The single strand system is normally adapted for unbonded py sepa, ga meow tendon which the strand is greased and PE coated for t ry corrosion protection as well as reducing friction, The strand © is gripped in single strand anchorage type. To provide for a I corrosion protection system the anchorage is encapsulated by aspecial plastic cap after the stressing and the strand end | Anehorage dimensions, mm. hhas been cut. Strand Dia a ’ | se-t0s 100 Anchorage components SF-105 1s 15 1. POCKET FoRWER eR, [+ i Siaed Dia 05" (27 mm) | 06 (152mm) fy ie No.of Suan 1 1 “Type of Anchorage SF I05 SF 106 ed Ultimate Tensile Forse, KN 186 265 Loop dead end dimensions, mm. Sressing Force 08 UTS, KN | 19 212 ea 5 . - r aa ae ee fos 300 | 600 | so | 100x100 as" aso | 70 | 0 | raseias ‘The same anchorage for strcasing anchorage can be used es intermediate stressing anchorage and dead end anchorage. Ne: ahi Anchorage spacings and edge distances For dead end anchorage, the wedge is pre-seated in the anchorage by applying nominal force to the strand using the fre}—e—+- $4 ft — jes oat Alternatively a loop dead end anchorage can be used in ‘which case the strand are formed in loop shape around the = loop bearing plate and stressing anchorage are used at the ‘stressing ends of the loop tendon. A norminal reinforcing bar of 2 DB 12 grade 40 is normally provided behind the stressing anchorage to act as brusting reinforcement in the anchorage zone, | Dimensions, mm. Anchor az ° © a ‘SF-100 20 | 10 | 100 o SF-105 zo | 130 | 135 8 POSTSTENSIONING)SY STEMS kes Minin einrcoment bind anchorage sal be provide as shown Mint covert tna sega at tie of pressing 25 Nn? Multistrand flat duct - bonded tendon systems ‘The multistrand flat duct systems is normally adapted for bonded tendon. The strands are individually gripped in one flat anchor head unit and tramsmits their prestressing forces by mean of flat type anchor plate casting unit, The strands are stressed individually by mean of a mono strand jack. ‘The strands are contained in one flat duct which is made of corrugated galvanized or non-galvanized metal. To ensure ‘corrosion protection and to give adequate bond strength, the tendons are filled with suitable cement grout mix after complete stressing of the strands. Anchorage components 1. POCKET FoRWER 2. weDaes ANCHOR HEAD TIPESF “¢ANCHOE PLATE CASTING YP SF "ANCHORAGE BURSTING REDIPORCEMENT ing anchorage data ara eT 1 [anor ieipe [Ses ss | ae—ae _— | be Vs —We vr vs a) ‘The same anchorage for stressing anchorage can be used as dead end anchorage in which case the wedges are preseated in the anchor head unit by applying norminal force to the strand using the stressing jack. Alternatively a bulb dead end anchorage can be used with simpler solution and more cost effective. In this case each strand is formed into a bulb shape by means of special bulb forming jack. Bursting reinforcement should be provided at the anchorage zone for both stressing anchorage and dead end anchorage ‘ype. Dead end anchorage 1.BULA DEAD END 2.nc STRAND 2, GROUT VENTWITE MASTIC SEAL TAPE 4: CORRUGATED MerMLFLATDUCT S-AURSTING REINFORCEMENT tor uh ag ie i | B ‘ lll Wi ee ‘Anchorage dimensions, mm. he Ft Bulb dead end dimensions, mm. Sandi t T x os" 75 | 0 | 10x00 a6" woo | 750 | tasni25 Anchorage spa be} o— $4 igs and edge distance: q Bl |S & A Lf SS te ee eas . = Fe} Dimensions, mm. ‘aston Poa sFcs06 ms | us | wo | 75 Sesa06 wo | i | is | as sesso aio | 150] 25 | 4s ‘ewes ~ Minimum enforcemen behind anchorage shal be provided as shown + Minion concrete ein renga a tine of presen 28 Nid eS eS HATES Products PBL Post Tensioning Systems For Multi Strand Round Duct, Type M. ‘The systems are commonly used in bridge construction as ‘well as other civil engineering structures such as silo, water tank etc. The systems normally adapted for bonded tendons. ‘The tendon consists of a bundle of strand with a norminal diameter of 0.5° (12.7 mm.) or 0.6" (15.2 mm). The number of strands per tendon can be from 4 strands up to 31 strands Of diameter 0.5" or 22 strands of diameter 0.6". The strands in the tendons are contained in one round duct which is ‘made of corrugated galvanized or non-galvanized metal, ‘The strands are individually gripped in one anchor head unit and transmits their prestressing forces by mean of anchor plate casting unit type M. For all anchor size a special spiral reinforcement are provided behind the anchor plate casting to give adequate splitting reinforcement for bursting stresses developed at the anchorage zone. The strands in tendon are stressed simultaneously by mean of a multi strand stressing jack from capacity 1,100 KN up to 5,000 KN. In case of small size tendon unit such as type M405 the strands can also be stressed individually by mean of mono jack. ‘To ensure corrosion protection and to give adequate bond strength, the tendons are filled with suitable cement grout mix after complete stressing of the strands. Anchorage components (3 swroces “LANCHOE PLATE CASTING TPE M 4 crovrouer (6 ANCHORAGE SPIRAL REINFORCEMENT. Stressing anchorage data Remecies ta Os (iem[e elope os 705 ages 0s sme ener Pertenon N |747 uot 22S 8 Seeing Fone QAUTS.AN [595 0m IMG aR Dv Dime ss mw yee Ni6_s010 S00 so ws0 Nenbeatebe OF (Siem[s 7 eo he 7 m0 ium Rae Peres KN [1116 195380. SreningForeO8UTS.AN [8951562 6H asl Deda o 6 © wn Te iio _st60 3800 sin v0 ‘The same anchorage can be used as dead end anchorage in which case the strands are gripped by means of wedges and are secured by springs and covered with cap fastened against anchor plate casting to prevent intrusion of cement slurry into the anchorage. OS UTNE In case of prestressing continuity is required, the tendons are ‘coupled by means of anchorage coupling connected to the stressed anchorage at the stressing joint, The anchorage ‘couplings are available for each type of anchor size. PBL multi strand anchorage type M with round duct Anchorage dimensions, mm. Strand Dia, Nos of Strand or |4 7 2 @ 8 or |- 4 7 2 9 m A 150 175230285380 360. B 88 «0150180230250 c 3s sD 26S BD D 83 1a) 225295. 30S HO E 2 65 OSS 120 osm | 4 55 1 8 105 oop |- 50 65 8% ~— 100110 Spiral reinforcement for anchorage type M for 25 Nimm2. concrete cylindrical strength at prestressing Dimensions, mm. od 05_[_705_[ 1205 [1905] 3105, Spit Ouside Di. D| iso | 21s [280 | ass | aes Length | 250 | 300 | 350 | 400 | 430 Da é| 2 | | 6 | ow | 2 Pitch tl 0 | so | 0 | 9 | Numberorrich | 3 | ¢ | 7 | 8 | 38 Tre 306 [706 [i206 [1906 | 3106 Spirt Ouside Din. D | 190 | 250 | sas | 440 | 450 Length L] 30 | 350 | 400 | 490 | 540 Dia é| 2 | | iw |» | 2 Pen tl 9 | 9 | 0 | © | w NamterorPicn a | 6 | 7 | & | & | 9 Anchorage spacings and edge distance: ees “Miri nore behind anchorage sal be provided a shown Anchorage coupling Spiral for bulb dead end anchorage @ cro see [Ui fon 25 Ninn. conereecslindcal strength at pestesing eee eats AE ea a iy ¥ Dimensions, mm. Oe a SpntOwnca @| 120] 1 | ais | 20 | 20 Lag aso] ste sors | as | oan sv ba ffm pw | we | we Ph t|)e|ala] 2 | @ — merworrmn a] 2 | @ | 7 | | 9 Tower] 7 PG] eye [ +] 7 |e] ola] | ie [mee | oem [ae cents ms |i) es ams] we |r a mem] | Vasntomsaoba. @ | so | ais | 250 | am | 2m Demet: | ase | aoe |e [cor | gee: |aee | gel Soe see ‘Length ‘F#2| 300,150 | asortso | 400175 | asar200 | 4507200. De fae | ete | a | ar Dead ond anchorage newcoran o| ¢ | 7? | 2 | 9 | 9 Bulb anchorage can be effectively used as dead end anchorage. in this case each stand is formed ato a bulb shape by means of special bulb forming Jack. The strands tre aangd in pattern and number as shown foreach type of tendon. Spiral reinforcement is required at the anchorage asahown 1. ated 2 reinat ‘Coun ih ees + Sennen / vis vas Sucre Sack data mm, eStrmdarngeen aa — = re Stadia or oe La = 7 a ym 28 2 Fics am a 0 Wee 25 30 * ‘Stroke , mm. 240 240 a F e eae sen arngmet vise Sod DaOe Aca | as | ns | 200 | 20 pram | as | rs | 290 | a | = | ao ‘ ( mm. | 60 | 250 | 250 | 900 1200 ( > @ Dan «eo | ao | 70 | = | so . Stbaoe ire a we ‘hemm | 115.| a0 | 2x0 | sno | aso | - | fication —[ [so ae |e saee | eee oa taf ‘C,mm, | 750 | 900 | 1050 | 1050 | 1050 | - ria = aa EJ =e = eral | | | eee Sosy Garage em | [0 [ os [7 - ‘Strand Leagth mm | 710 730. 10. cI WLU ees ‘eee Fe [ 20300 ight {ars ot | ‘Darter Ta 2) Suerap DBI2 grade 40 @ 0.10 along length of ogi! bar POST_TENSIONING'SYSTEMS pe peje|ties 4 4 PBL Post Tensioning Equipments. Ss Lamp » MODERN EXTRUSION LINE FOR GREASED ‘AND POLYETHYLENE ‘COATED UNBONDED TENDON Il ‘TENDON FABRICATION LINE WITH AUTOMATIC TENDON CUT OFF WIGA PRELO SYSTEM. FOR FORCE-ELONGATION MEASURING. THE LCD MONITOR AND COMPUTERISED PRINT OUT PROVIDES PRECISE RECORD OF THE STRESSING OPERATION ih MODERN COLLOIDAL GROUTING MACHINE FOR EFFECTIVE GROUTING OF TENDONS TO ENSURE BOND AND CORROSION PROTECTION ‘STRAND PUSHER POST -TENSIONING'SYSTEMS) Hl PBL post tensioning systems consist of a number of unique anchorage types which are available for adaptation to almost any site conditions and applications including.~ - Construction of bridges and buildings. - Structural repairs and strengthening ~ Marine structures ~ Tanks and silos ~ Ground and rock anchors ~ Cable stayed structures ~ Many others application. OST TENSION SLABS IN BUILDINGS HH eS eRESSICE PBL SUPERFORCES PBL SUPER FORCES. POST TENSION ‘TYPE SF 405 BY MONO avauaeal STRAND JACK VI6 SST ISTE RD! i FLAT DUCT BONDED ‘TENDON TYPE SF 405 PROJECT : THE EMPORIUM, SUKHUMVIT 24, BANGKOK 40 STORIES HIGHRISE TOWER WITH 10 LEVEL PARKING BUILDING | PROJECT : BANGKOK GARDEN 15 TOWERS OF 18 STORIES 20 STORIES BUILDING PROJECT : NAPALAT PLACE, HADYAT 46 STORIES RESIDENTIAL ‘CONDOMINIUM, oS ea Tea aS ST TENSION GIRDERS FOR BRIDGE STRUC: ‘STRESSING OF PBL MULTI STRAND TENDON ‘SYSTEM TYPE M 1905 POST TENSION GIRDER PC 8801, 8802 FOR STANDARD HIGHWAY PEDESTRIAN BRIDGE POST TENSION GIRDER, MARINE WHARF SB esr meson cans (COMPLETED 36.00 M SPAN POST TENSION GIRDER FOR STANDARD PEDESTRIAN BRIDGE ‘STANDARD HIGHWAY GIRDER 30.00 M. SPAN SOIL AND ROCK ANCHORS: ROCK ANCHOR OF MARINE ANCHOR FOR MARINE STRUCTURES ‘TRC REFINERY JETTY MABTAPUT RAYONG THAILAND POST-TENSIONING'SYSTEMS: Storage and handling of materials 1. Stove all strand carefully and ensure that they wre ot damaged or located in any ay. All endns should be stored far enough above the ‘0nd to avoid mist and comosion that could be cased by sorage in standing water or snow. Tendon without protective covering, which mast be sored for extended pris f tine, souk be shelired in sch away as to protest them fom te element. 2 Ensure that operatives wear loves and other appropri safety clang ‘whom handing prestessing tendons 4. Be cael wen handing coils of highense steel wie and strand as ‘hey may ‘whip back with fe it securely bound General Ture ha sightseers are Kept away from stesing operations. 2. Display lage sign ATTENTION STRESSING IN PROGRESS KEEP CCLEAR to wam other workmen and passersby. 3, Fence off the area around the unit being stressed so that no unauthorised ‘person can approach during stressing eperatins. 4, Where stressing is carried cut fom staging, an adequate area should be provided for personnel and equipment acess. The rca provided should be sfiient for the operatives to work in safety and to allow inspection by the enginger. Hand rls shall be provided where necessary. 5, Wear safety helmets during stressing operations. 6, Do no permit welding near high-ensile prestressing tel, A drop of ‘molten metal, if applied tothe tendon, will change its mechanical properties and promote the posibiy of premature failure, The damage enused by inadvernt heating will not be detected during a vsual nspestion. 7. Do not use an acetylene torch to cu wo length ort trim tendons before stressing since the beat affected zone will extend several inches from the cut and the jack jaws may grip the mechanically weakened area Use sips ‘or an abrasive wheel. The cuting action should be not less than one

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