TOOL ALLOYS DATA SHEET US 2000 MC ZERTI IED TO 150 9001 Alloytyp. us 2000 me is an ai-hardening semi-high speed steel, developed to mest a wide varity of applications and requirements 'US 2000 MC is made by modorn metallurgical meting toctnique. In comparison to cold work stel D2 (1.2379) and high speed stool M2 (1.3843) US 2000 MC provides a much higher impact toughness and better wear resistance. The excellent micro structure with very small and evenly cstiouted MicroCarbids is responsible forthe outstanding cutting edge stably ‘The typical to! hardness is 58 to 64 HR. ‘The standard heat treatment of US 2000 MC allows a wide range of surface treatments lke nitriding and PVD or CVD coating 'YPICAL APPLICATIONS ‘Stamping and Forming Tools _Fineblanking Toole Gold Extrusion Dies ‘Thread Roling Dies — Holopunchos ‘Shear Blades and Industral Knitos — Powder Pressing Tools PHYSICAL PROPERTIES “Modulus of Elastic E1kNmm? Specie Weight afd) Hardness (oft annealed) [HB] 207s PAGE U4 ZaPP IMPACT TOUGH! sm Charpy C-Notch impact Test ‘ae . : = : Si - ~ ‘ an ee swe le 2 ee 2 a # ‘ . fae m FS om TOOL ALLOYS | MATERIAL US 2000 MCHEAT TREATMENT SOFT ANNEALING {US 2000 MC's heated uniformly to 840 ~900 °C and hold for 2 houts. Followed by cooling to 540 °C in the furnace at a cooling rate of 10 °C per hour. ‘Then air coo! to room temperature. “Tho annealed hardness is about 230 HB. STRESS RELIEVING ‘Stress relieving is recommended after rough machining US 2000 MCs heated to 600 ~ 700 “© and hold for 2hours. Followed by cooling to 500 “Cin the furnace. ‘Then air coo! to room temperature. HARDENING {US 2000 MC is preheated in 2 steps (450°C / 850°C), then hea’ to austenitizing temperature (1010°C ~ 1120°C). 1010°C is recommended to reach the highast impact toughness. 1120°C is used for highosthardnoss. ‘Soaking time 20 ~ 45 minutes, depending on too! size, QUENCHING {Quenching in air, hot bath or cis possible. When using vacuun treatment, a quenching pressure of min. 5 bar is neaded. ‘To reach the highest toughness level, quenching in hot bath (app. '550°0) is recommended, ‘TEMPERING ‘The tempering procedure must start immediately after the tool tas cooled down to below 40 °C, Triple tempering is recommended. Cool to room temperature in botwoon tempers US 2000 MC's usually tampered 610°C - 540°C. Tool Alloys Robert Zapp Werkstofttechnik GmbH Zapp-Platz 1 40880 Ratingen Postfach 10 18 62 40838 Ratingen Phone +49 2102 710-591 Fax +49 2102 710-596 werkzouglegierungen@zapp.com ‘TEMPERING GRAPH Hardness HRe 66 a 6 6 58 58 cy 52 50 * . = 480 510 540 888 Tempering Temperature" HEAT TREATMENT INSTRUCTIONES Ts preheating 450-500 °C __ 2d preheating '§50-870°6 Hardening {As specified in table _— ‘Tempering 3x each 2 hours at SIO°C wo SADC ‘enc afer hrning int at aap SO°C Required hardness | Hardening Holding Tempering Res 1 femp."C) timeat’ “6 hardening temp. ‘in ss foo SO o 1065 30 a 1120 20 a 1120 20 RS Acciai Srl Firenze Italy Phone +39 055 7318818 Fax +39 055 7311083 rsacciai@rsacciah.it wwwarsacciaiitMACHINING DATA TURNING DRILLING. ‘SPIRAL DRILL MADEOF HSS ‘Gang pana Tuning wit cementcxtite HSS ee tag nr Pee eee a Cutting speed (Ve) | 7090 90-130 Nano anu vin, 05 5-8 0.05-0.15, Feed () mail D204 005-02 005-03 ‘S10 ro 018-025 Cutting dpe (ay) mm | 2-4 0s: 6 0-5 se 025-035 “Tools according Pio-P20" PIF ao 035-040 180 pe + Gr TICNcnt ond mismakofHSSVe 28 + We wer ess ote cemented cio Meta (CARBIDE METAL DRILLER MILLING FACE- AND EDGEMILLING Cnin arance ‘ing wih een aide SS 7090 O13 IS Feed () mm 0203002 On Cutting depth (a) mm | 24 1 ‘Tools acconding Kis KIN 180 END MILLING Cuting speed vey [ 20-35 S080 ‘wii, Feed mnt (001-020 006-020" 0.01-0.308" “Tools according K20 pases 180 6 dep cea to ad ig eater ‘Caroma 01S SECO TNE ‘Cating speed (Ve) ‘iin Feed (h mma GRINDING ining mao Sarface grinding. ‘Straight grinding wheels Surface grinding (Cylinaical grinding Totem grinding Profile grinding fet El sadctideup Sibert Ses wo a0 35 0080.1 10-015" 0410-020 ie AISHV B07 RISBS* 386.46 GVS* Ad6GY AmGv 38G36 HVS" ‘oolv BI26 RTS Be 38G.60 KVS"" Awiv 1B126 R75 B5* AaGIV 38G 80 KVS** AwHY 126 R100 Bo" 58G 80 KVS A 1O0LY A1D0NV * oe pnt ne sens “fring es from he cogany Non. RS Acciai Srl Firenze Italy Phone +39 055 7318818 Fax +39 055 7311083, rsacciai@rsaccial.it www.rsaccialit