‘ATTACHMENT Il] PAGE 4 OF 2| CUSTOMER'SATISFACTION PROGRAM 17832| CERTAIN 2016-2017 MODEL YEAR FOCUS RS — CYLINDER HEAD GASKET REPLACEMENT OVERVIEW In some of the affected vehicles, the cylinder head gasket may devel combustion chamber. A leaking cylinder head gasket may exhibit notices engine coolant level without an external leak. Dealers aye to pressure test replace the cylinder head gasket. Based on test resulls, some vehicles may assembly. fant leak into tno engine white smoke andlor low system and new cylinder hea SERVICE PROCEDURE Recommended Too! List: General Tools. Push-Pin Removal Too! 1/4" & 3/8" Drive Ratchet (Hand and P: Mi 1/4" Driva 8mm and 10mm Deep Sockets Uitlity Keita 1/4" Drive 7mm, 8mm and 10mm Shallow. Sockeiss| General Equipment 1/4" Drive &mm and 10mm Universal Sockets: 1/4" Drive 8mm Mic-Length Socket a 1/4" Drive 6 in (15 om) and | in (25 mm. Floor Jack Extensions: 1/4" Drive E8 Invertad Torx® Socket Universal Pullay Holder 1/4" Drive Torque Wrenc! ‘Special Tools: 9/8" Drive 18mm and 18mm Deep Sockats SRB Alagre Too), Cemshan THTF-Z010c- 8/8" Drive 10mm and 18mm Mid-Lengih Sockets [803-807 Timing Peg, Crankshaft TDC TKIT-2001N- FLM TKIE2001N-ROW ‘System Vacuum Tester and Refiler System Pressure Tester 3/8" Drive TS0Ton@ Bi 3/8" Driv 3/8" Drive Terque Wrene! 1/2" Drive FlexHeac net mm Open End Wrer 4§mrn Box Ena wrehich, n (806m) Pry Bar Plots Tim Teo! 8 sara. ERD sO etATTACHMENT I] PAGE 2 OF 2| CUSTOMER SATISFACTION PROGRAM 17832| AXWarninc: Aiways allow the engine to coo! betore opening the cooling system. Do not unscrew the coolant pressure relief cap when the engine is operating or'the cooling system is hot. The cooling system is under pressure; steam and hot liquid ean come out forcefully when the cap is loosened slightly. Failure to follow these instructions may. result in serious personal injury. AXnotice: when removing or installing the cylinder heady U6e are to prevent excessive movement of the turbocharger. Excessive movement may cause damage to the turbocharger oil return tube resulting in an engine oil leak IMPORTANT! During cylinder head removal and installation or replacementpit is required to replace all parts/seals/gaskets that are included in the service kit, even if WSM allows reuse of the component, IMPORTANT! When removing and installing the cylindér head, tit the front of the cylinder head upward and off of the dowel pins, use caution to not damage or scrape the cylinder head, engine block or head gasket when performing this procedure, click the video icon for an demonstration of this procedure." 1. Install a coolant pressure tester with adapter onto the degas bottle, Pressurize to 188 kPa (20 psi) Once stabilized, pressure should hold/at 188 kPa (20/psi) or a minimum af § hours. dap! ~ If pressure drop over 5 hours exceeds 27.57 kPa (4 psi), proceed ~ I pressure drop is tess than 27.87 kPa (4 psi), replace cylinder her WSM procedures in Section 803-0 1D, 3 gasket only, following the 2. Remove the spark plugs following WSM precedurag in Section 803-070. 3. Using a bore scope, check ior evidenge of ebotant in any @f th eylinders, ~ If coolant is found in any"6t.the cylinder jead and gasket, following the D. cylinders, replace the eylinder head gasket only, following the cation 303-010, eplace the eylinde: isnot fo WSM procedu IMPORTANT! During cylinder head removal and installation or replacement, it is required to replace all parts/seals/gaskets that are included in the service kit, even if WSM. allows reuse of the component. ee 2: