Table of Contents

Pressure Summary........................................................................................................................................................1

Thickness Summary......................................................................................................................................................2

Weight Summary............................................................................................................................................................3

Hemi Head #1..................................................................................................................................................................4

Hemi Head #2..................................................................................................................................................................7

i
 Pressure Summary

Component Summary

P T T
MAWP MAP MAEP e MDMT MDMT Impact
Identifier Design Design external
(bar) (bar) (bar) (°C) Exemption Tested
(bar) (°C) (°C)

Hemi Head #1 2.8 300 7.35 8.18 1.12 300 -37.23 Note 1 No

Cylinder #1 2.8 300 5.05 5.49 1.13 300 -13.34 Note 2 No

Hemi Head #2 2.8 300 7.35 8.18 1.12 300 -37.23 Note 1 No

Chamber Summary

Design MDMT 0 °C

Rated MDMT -13.34 °C @ 5.05 bar

MAWP hot & corroded 5.05 bar @ 300 °C

MAP cold & new 5.49 bar @ 27 °C

MAEP 1.12 bar @ 300 °C

Notes for MDMT Rating

Note # Exemption Details

Material impact test exemption temperature from Fig UCS-66M Curve C = -18.63°C
1. UCS-66 governing thickness = 26 mm
Fig UCS-66.1M MDMT reduction = 18.6°C, (coincident ratio = 0.6685)

Material impact test exemption temperature from Fig UCS-66M Curve C = -11.94°C
2. UCS-66 governing thickness = 35 mm
Fig UCS-66.1M MDMT reduction = 1.4°C, (coincident ratio = 0.9745)
 Thickness Summary

Component Data

Component Material Diameter Length Nominal t Design t Total Corrosion Joint Load
Identifier (mm) (mm) (mm) (mm) (mm) E

Hemi Head #1 SA-516 60 15,000 ID 7,526 26* 25.05 2 1.00 External

Cylinder #1 SA-516 60 15,000 ID 1 35 33.89 2 1.00 External

Hemi Head #2 SA-516 60 15,000 ID 7,526 26* 25.05 2 1.00 External

*Head minimum thickness after forming

Definitions

Nominal t Vessel wall nominal thickness

Design t Required vessel thickness due to governing loading + corrosion

Joint E Longitudinal seam joint efficiency

Load

Internal Circumferential stress due to internal pressure governs

External External pressure governs

Combined longitudinal stress of pressure + weight + wind

Wind
governs

Combined longitudinal stress of pressure + weight + seismic

Seismic
governs
 Weight Summary

Weight (kg) Contributed by Vessel Elements

Operating
Metal Metal Insulation Piping Test Liquid Surface Area
Component Insulation Lining Liquid
New* Corroded Supports + Liquid m2
New Corroded New Corroded
Hemi Head #1 72,228.5 66,693 0 0 0 0 0 0 882,834.5 883,540.6 355.88
Cylinder #1 12.9 12.2 0 0 0 0 0 0 176.6 176.7 0.05
Hemi Head #2 72,228.5 66,693 0 0 0 0 0 0 882,834.5 883,540.6 355.88
TOTAL: 144,469.9 133,398.3 0 0 0 0 0 0 1,765,845.6 1,767,257.9 711.82
*Shells with attached nozzles have weight reduced by material cut out for opening.

Weight (kg) Contributed by Attachments

Nozzles &
Body Flanges Packed Ladders & Tray Rings & Vertical Surface Area
Component Flanges Trays
Beds Platforms Supports Clips Loads m2
New Corroded New Corroded
Hemi Head #1 0 0 0 0 0 0 0 0 0 0 0
Cylinder #1 0 0 0 0 0 0 0 0 0 0 0
Hemi Head #2 0 0 0 0 0 0 0 0 0 0 0
TOTAL: 0 0 0 0 0 0 0 0 0 0 0

Vessel Totals

New Corroded

Operating Weight (kg) 144,470 133,398

Empty Weight (kg) 144,470 133,398
Test Weight (kg) 1,910,316 1,900,656
Surface Area (m 2) 711.82 -
Capacity** (liters) 1,767,323 1,768,736
**The vessel capacity does not include volume
of nozzle, piping or other attachments.

Vessel Lift Condition

Vessel Lift Weight, New (kg) 144,470
Center of Gravity from Datum (mm) 0.5
 Hemi Head #1

ASME Section VIII Division 1, 2017 Edition Metric

Component Hemispherical Head
Material SA-516 60 (II-D Metric p. 10, ln. 43)
Attached To Cylinder #1
Impact Fine Grain Optimize MDMT/
Normalized PWHT
Tested Practice Find MAWP
No No No No No
Design Design Design
Pressure (bar) Temperature (°C) MDMT (°C)
Internal 2.8 300
0
External 1.03 300
Static Liquid Head
Condition Ps (bar) Hs (mm) SG
Test horizontal 1.47 15,000 1
Test vertical 0.73 7,500 1
Dimensions
Inner Diameter 15,000 mm
Minimum Thickness 26 mm
Inner 2 mm
Corrosion
Outer 0 mm
Weight and Capacity
Weight (kg) Capacity (liters)
New 72,228.5 883,572.98
Corroded 66,693.03 884,279.67
Radiography
Category A joints -
Full UW-11(a) Type 1
Long Seam
Category A joints - Circ
Full UW-11(a) Type 1
Seam
 Results Summary
Governing condition External pressure
Minimum thickness per UG-16 1.5 mm + 2 mm = 3.5 mm
Design thickness due to internal pressure (t) 11.14 mm
Design thickness due to external pressure (te) 25.05 mm
Maximum allowable working pressure (MAWP) 7.35 bar
Maximum allowable pressure (MAP) 8.18 bar
Maximum allowable external pressure (MAEP) 1.12 bar
Rated MDMT -37.23 °C

UCS-66 Material Toughness Requirements

Governing thickness, tg = 26 mm
Exemption temperature from Fig UCS-66M Curve C = -18.63°C
tr = 5.05*7,502 / (2*1,180*1 - 0.2*5.05) = 16.05 mm
Stress ratio = tr*E* / (tn - c) = 16.05*1 / (26 - 2) = 0.6685
Reduction in MDMT, TR from Fig UCS-66.1M = 18.6°C
MDMT = max[ MDMT - TR, -48] = max[ -18.63 - 18.6 , -48] = -37.23°C
Material is exempt from impact testing at the Design MDMT of 0°C.

Design thickness, (at 300 °C) UG-32(e)

t = P*R / (2*S*E - 0.20*P) + Corrosion

= 2.8*7,502 / (2*1,150*1.00 - 0.20*2.8) + 2
= 11.14 mm

Maximum allowable working pressure, (at 300 °C) UG-32(e)

P = 2*S*E*t / (R + 0.20*t) - Ps
= 2*1,150*1.00*24 / (7,502 + 0.20*24) - 0
= 7.35 bar

Maximum allowable pressure, (at 27 °C) UG-32(e)

P = 2*S*E*t / (R + 0.20*t)
= 2*1,180*1.00*26 / (7,500 + 0.20*26)
= 8.18 bar

External Pressure, (Corroded & at 300 °C) UG-28(d)

A = 0.125 / (Ro / t)
= 0.125 / (7,526 / 23.05)
= 0.000383

From table CS-2 Metric: B = 344.4047 kg/cm2 (337.7451 bar)

Pa = B / (Ro / t)
= 337.75 / (7,526 / 23.05)
= 1.03 bar
Design thickness for external pressure Pa = 1.03 bar

ta = t + Corrosion = 23.05 + 2 = 25.05 mm

Maximum Allowable External Pressure, (Corroded @ 300 °C)

A = 0.125 / (Ro / t)
= 0.125 / (7,526 / 24)
= 0.000399

From table CS-2 Metric: B = 358.8176 kg/cm2 (351.8793 bar)

Pa = B / (Ro / t)
= 351.88 / (7,526 / 24)
= 1.12 bar
The maximum allowable external pressure is 1.12 bar

% Extreme fiber elongation - UCS-79(d)

EFE = (75*t / Rf)*(1 - Rf / Ro)

= (75*26 / 7,513)*(1 - 7,513 / infinity)
= 0.2596%

The extreme fiber elongation does not exceed 5%.

 Hemi Head #2

ASME Section VIII Division 1, 2017 Edition Metric

Component Hemispherical Head
Material SA-516 60 (II-D Metric p. 10, ln. 43)
Attached To Cylinder #1
Impact Fine Grain Optimize MDMT/
Normalized PWHT
Tested Practice Find MAWP
No No No No No
Design Design Design
Pressure (bar) Temperature (°C) MDMT (°C)
Internal 2.8 300
0
External 1.03 300
Static Liquid Head
Condition Ps (bar) Hs (mm) SG
Test horizontal 1.47 15,000 1
Test vertical 1.47 15,001 1
Dimensions
Inner Diameter 15,000 mm
Minimum Thickness 26 mm
Inner 2 mm
Corrosion
Outer 0 mm
Weight and Capacity
Weight (kg) Capacity (liters)
New 72,228.5 883,572.98
Corroded 66,693.03 884,279.67
Radiography
Category A joints -
Full UW-11(a) Type 1
Long Seam
Category A joints - Circ
Full UW-11(a) Type 1
Seam
 Results Summary
Governing condition External pressure
Minimum thickness per UG-16 1.5 mm + 2 mm = 3.5 mm
Design thickness due to internal pressure (t) 11.14 mm
Design thickness due to external pressure (te) 25.05 mm
Maximum allowable working pressure (MAWP) 7.35 bar
Maximum allowable pressure (MAP) 8.18 bar
Maximum allowable external pressure (MAEP) 1.12 bar
Rated MDMT -37.23 °C

UCS-66 Material Toughness Requirements

Governing thickness, tg = 26 mm
Exemption temperature from Fig UCS-66M Curve C = -18.63°C
tr = 5.05*7,502 / (2*1,180*1 - 0.2*5.05) = 16.05 mm
Stress ratio = tr*E* / (tn - c) = 16.05*1 / (26 - 2) = 0.6685
Reduction in MDMT, TR from Fig UCS-66.1M = 18.6°C
MDMT = max[ MDMT - TR, -48] = max[ -18.63 - 18.6 , -48] = -37.23°C
Material is exempt from impact testing at the Design MDMT of 0°C.

Design thickness, (at 300 °C) UG-32(e)

t = P*R / (2*S*E - 0.20*P) + Corrosion

= 2.8*7,502 / (2*1,150*1.00 - 0.20*2.8) + 2
= 11.14 mm

Maximum allowable working pressure, (at 300 °C) UG-32(e)

P = 2*S*E*t / (R + 0.20*t) - Ps
= 2*1,150*1.00*24 / (7,502 + 0.20*24) - 0
= 7.35 bar

Maximum allowable pressure, (at 27 °C) UG-32(e)

P = 2*S*E*t / (R + 0.20*t)
= 2*1,180*1.00*26 / (7,500 + 0.20*26)
= 8.18 bar

External Pressure, (Corroded & at 300 °C) UG-28(d)

A = 0.125 / (Ro / t)
= 0.125 / (7,526 / 23.05)
= 0.000383

From table CS-2 Metric: B = 344.4047 kg/cm2 (337.7451 bar)

Pa = B / (Ro / t)
= 337.75 / (7,526 / 23.05)
= 1.03 bar
Design thickness for external pressure Pa = 1.03 bar

ta = t + Corrosion = 23.05 + 2 = 25.05 mm

Maximum Allowable External Pressure, (Corroded @ 300 °C)

A = 0.125 / (Ro / t)
= 0.125 / (7,526 / 24)
= 0.000399

From table CS-2 Metric: B = 358.8176 kg/cm2 (351.8793 bar)

Pa = B / (Ro / t)
= 351.88 / (7,526 / 24)
= 1.12 bar
The maximum allowable external pressure is 1.12 bar

% Extreme fiber elongation - UCS-79(d)

EFE = (75*t / Rf)*(1 - Rf / Ro)

= (75*26 / 7,513)*(1 - 7,513 / infinity)
= 0.2596%

The extreme fiber elongation does not exceed 5%.