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Komatsu Highway Truck HD405-7 PDF
Komatsu Highway Truck HD405-7 PDF
386 kW 518 HP
STANDARD EQUIPMENT NET HORSEPOWER
ENGINE: ● Space for lunch box SAFETY EQUIPMENT:
371 kW 498 HP
● AISS (Automatic Idling Setting System) ● Steering wheel, tilt and telescopic ● Alarm, backup
● Alternator, 50A/24V ● Sunvisor ● Catwalk with hand rails MAXIMUM GVW
● Batteries, 2 x 12V/170Ah ● Laminated glass, front ● Coolant temperature alarm and light
● Engine, Komatsu SAA6D140E-5 ● Two doors, left and right ● Front brake cut-off system
75080 kg 165,520 lb
● Mode selection system ● ● Hand rails for platform
HD405-7
Windshield washer and wiper
● Starting motor, 1 x 11.0 kW (with intermittent feature) ● Horn, electric
● Ladders, left and right hand sides
CAB: LIGHTING SYSTEM: ● Overrun warning system
● Ashtray ● Back-up light ● Rearview mirrors and underview mirrors
● Cigarette lighter ● Hazard lights ● Supplementary steering
● Cup holder ● Headlights with dimmer switch
● Electronic hoist control system ● Indicator, stop and tail lights OTHER:
● Electronic maintenance
display/monitoring system GUARD AND COVERS:
● Electric circuit breaker, 24V
● Side markers HD
● Operator seat, reclining, suspension type
with retractable 78 mm 3" width seat belt
● Passenger seat
● Power window (L.H.)
● Exhaust thermal guard
● Fire protective covers
● Drive shaft guard (front and rear)
TIRES:
● 18.00 R33
405
● ROPS cab with FOPS, sound
suppression type
OPTIONAL EQUIPMENT
Standard equipment may vary for each country, and this specification sheet may contain attachments and optional equipment
that are not available in your area. Please consult your Komatsu distributor for detailed information.
NET HORSEPOWER
371 kW 498 HP @ 2000 rpm
MAXIMUM GVW
Productivity Features Operator Environment 75080 kg 165,520 lb
● High performance Komatsu SAA6D140E-5 engine ● Wide, spacious cab with excellent visibility
Net horsepower 371kW 498HP ● Ergonomically designed cab
● Mode selection system ● Easy-to-see instrument panel
(Variable horsepower at Economy mode) ● Ideal driving position settings
● Automatic idling setting system (AISS) ● K-ATOMiCS with “Skip-shift” function
● 7-speed, fully automatic K-ATOMiCS transmission ● Hydropneumatic suspension
● Fully hydraulic controlled wet multiple-disc brakes ● Built-in ROPS/FOPS
and retarder ● Viscous cab mounts
Retarder absorbing capacity (Continuous descent) ● Electric body dump control lever
662kW 887HP ● Supplementary steering and secondary brakes
● Long wheelbase and wide tread ● Three-mode hydropneumatic suspension
● Large high strength body (Automatic suspension) (Option)
Heaped capacity 27.3m3 35.7yd3
● Small turning radius 7.2m 23’7”
● Automatic retard speed control (ARSC)(Option)
● PLM II (Paylord meter II )(Option)
Easy Maintenance
● Advanced monitoring system
● Wet multiple-disk brakes and fully
Photo may include optional equipment.
hydraulic braking system
● Extended oil change interval
● Centralized arrangement of filters
Genuine Answers for Land & Environment ● Flange type rim
Optimization ● Electric circuit breaker
● Centralized greasing points (Option)
2 3
HD405-7 O F F - H I G H WAY T R U C K OFF-HIGHWAY TRUCK
HD405-7
PRODUCTIVITY FEATURES
Komatsu technology Automatic Idling Setting System (AISS) Fully hydraulic controlled wet multiple-disc Small turning radius
This system facilitates quick engine warm-up and cab cool- brakes and retarder The MacPherson strut type front suspension has a special
ing/warming. When setting the system ON, engine idle Wet multiple-disc brakes ensure highly reliable and stable A-frame between each wheel
speed is kept at 945 rpm when coolant temper- brake performance. The large-capacity, continuously and the main frame. The A-frame
ature is 50°C 122°F or lower. Speed automati- cooled, wet-multiple disc brakes also function as a highly wider space created
cally returns to 725 rpm when coolant tempera- responsive retarder which gives the operator greater between the front wheels
ture reaches 50°C 122°F. confidence at higher and the main frame
7.2m 23'7"
speeds when travel- increases the turning
ling downhill. angle of the wheels. The
7-speed, fully automatic K-ATOMiCS transmission • Retarder Absorbing larger this turning angle,
The K-ATOMiCS (Komatsu Advanced Transmission with Capacity (continuous the smaller the turning
Optimum Modulation Control descent): 662 kW radius of the truck.
System) automatically selects 887 HP
the optimum gear according • Brake Surface Area PLM II (Payload Meter II ) (Option)
Komatsu develops and produces all major components, to vehicle speed, engine (rear): 50,847 cm2
PLM II allows the production volume and the working
such as engines, electronics and hydraulic components, speed and the shift position 7,881 in2
conditions on the dump truck to be analyzed and controlled
in house. you’ve chosen. The result: directly via a personal computer. The system can store up
With this “Komatsu Technology,” and adding customer the best gear for any driving Long wheelbase and wide tread
to 2900 working cycles.
feedback, Komatsu is achieving greater advancements situation. With an extra-long wheelbase, a wide tread and an excep-
K-ATOMiCS
in technology. (Komatsu Advanced Transmission with tionally low center of gravity, the HD405-7 hauls the load at In Cab In Office
To achieve both high levels of productivity and economical Optimum Modulation Control System) higher speed for more production, and delivers superior driv-
Laptop Memory card reader
performance, Komatsu has developed the main compo- ing comfort over rough terrain.
nents with a total control system. Automatic Retard Speed Control (ARSC)(Option)
The result is a new generation of high performance and ARSC allows the operator to simply set the downhill travel Large high strength body
environment friendly machines. speed and go down slopes at a constant speed. As a A wide target area makes for easy loading with minimal soil
RS232C Memory card
result, the operator can concentrate on steering. The speed spillage and more efficient hauling. The body is built of
High performance Komatsu SAA6D140E-5 engine can be set at increments of 1 km/h 0.6 MPH per click (±5 160 kg/mm2 227,520 PSI wear-resistant high-tensile steel
This engine delivers faster acceleration and higher km/h 3.1 MPH of maximum speed adjustment) to match with a Brinell hardness of 500.
PLM II Daily report
travel speeds with high horsepower per ton. Advanced the optimum speed for the slope. Also, since the retarder The V-shape design also increases structural strength, and
technology, such as Common Rail Injection system (CRI), cooling oil temperature is always monitored, the speed is provides excellent load stability. Note) The memory card, card reader and software for data processing are available as options.
air to air aftercooler, efficient turbo-charger, and heavy duty automatically lowered.
cooled EGR enables the engine to be North American EPA
Tier 3 and EU stage 3A emission certified. High torque at
low speed, impressive acceleration, and low fuel consump-
tion ensure maximum productivity.
AUTO RETARD
Mode selection system SPEED CONTROL
UP
4 5
HD405-7 O F F - H I G H WAY T R U C K OFF-HIGHWAY TRUCK
HD405-7
OPERATOR ENVIRONMENT
Wide, spacious cab with excellent visibility K-ATOMiCS with “Skip-shift” function Built-in ROPS/FOPS
Wide windows in the front, side and back, plus plenty of An electronically controlled valve is provided for each clutch These structures con-
space in the richly upholstered interior, provide quiet, com- pack in the transmission for independent clutch engage- form to ISO3471 and
fortable environment from which to see and control every ment/disengagement. It enables an ideal change in clutch SAE J1040 ROPS stan-
aspect of operation. Front under view mirrors and side modulation pressure and torque cut-off timing in response to dards, and ISO 3449
under view mirrors have been added to improve safety. travel conditions. This system and newly added “skip-shift” and SAE J231 FOPS
function ensure smooth shifting and responsive acceleration. standards.
Ergonomically designed cab
The ergonomically designed operator's compartment makes “Skip-shift” function
it very easy and comfortable for the operator to use all the
Optimum travel speed automatically selected in response to
controls. The result is more confident operation and greater Viscous cab mounts
angle of ascent. Shift down
productivity. Skip-shift
Reduced frequen- F4 F1 Viscous mounts reduce the noise
Easy-to-see instrument panel cy of downshift Shift hold transmitted to the cab and achieve a
F4
and smoother F4 quiet 77 dB(A) noise level.
The instrument panel makes it easy to monitor critical
operation are pro-
machine functions. In addition, a caution light warns the
vided. Electric body dump control lever
operator of any problems that may occur. Problems are Conventional Shift down
Shift down F2 F1
recorded in the monitor and indicated as service codes. Shift down F3 F2 The low effort lever makes dumping
This makes the machine very friendly and easy to service. F4 F3 easy.
F4
A positioning sensor is installed for
Ideal driving position settings Hydropneumatic suspension for Nitrogen gas dump body control which significant-
The 5-way adjustable operator seat and the tilt-telescopic all terrains ly reduces the shock made by the
Oil
steering column create an optimum driving posture, for The hydropneumatic suspension lowering of the dump body.
increased driving comfort and more control over the assures a comfortable ride even over Three-mode hydropneumatic suspension
(Automatic suspension) (Option)
machine’s operations. The suspension seat dampens vibra- rough terrain and ensures maximum Supplementary steering and secondary brakes
tions transmitted from the machine and reduces operator productivity and operator Suspension mode is automatically switched to one of three
stages (soft, medium and hard) according to load and Supplementary steering and secondary brakes are standard
fatigue as well as holding the operator securely to assure confidence.
operating conditions, for a more comfortable and stable ride. features.
confident operation. 78mm 3" width seat belt is provided as
Steering: ISO 5010, SAE J1511, SAE J53
standard equipment.
Brakes: ISO 3450, SAE J1473
6 7
HD405-7 O F F - H I G H WAY T R U C K OFF-HIGHWAY TRUCK
HD405-7
Reverse inhibitor The vehicle is prevented from moving backward when operating the body.
Forward/Reverse shift inhibitor This device makes it impossible to shift from forward to reverse when the vehicle's speed surpasses 4 km/hour.
Anti-hunting system When running near a shift point, smooth automatic shifting takes place.
Neutral safety The engine is prevented from starting when the shift lever is not in neutral.
8 9
HD405-7 O F F - H I G H WAY T R U C K OFF-HIGHWAY TRUCK
HD405-7
SPECIFICATIONS DIMENSIONS
3380mm 11’1"
2550mm 8’4"
ENGINE
588mm
BRAKES
1’11"
Model. . . . . . . . . . . . . . . . . . . . . . . . . . . . . KOMATSU SAA6D140E-5 Brakes meet ISO 3450 and SAE 1473 standards.
Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Water-cooled, 4-cycle Service brakes:
Aspiration. . . . . . . . Turbo-charged,air-to-air after-cooled,cooled EGR Front . . . . . . . . . . . . . . . . . . . . Fully hydraulic control, caliper disc type
Number of cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Rear . . . . . . . . . . . . . . . . Fully hydraulic, oil-cooled, multiple-disc type
Bore x stroke . . . . . . . . . . . . . . . . . . . . 140 mm x 165 mm 5.5" x 6.5" Parking brake . . . . . . . . . . . . . . . . . . . . Spring applied, caliper disc type
Piston displacement . . . . . . . . . . . . . . . . . . . . . . . . . 15.24 ltr. 930 in3 Retarder . . . . . . . . Oil-cooled, multiple-disc rear brakes act as retarder.
Horsepower 72
Secondary brake. . . . . . . . . . . . . . . . . . . . . . . . Manual pedal operation. 00
mm
SAE J1995. . . . . . . . . . . . . . . . . . . . . . . . . . . Gross 386 kW 518 HP When hydraulic pressure drops below the rated level, 23
ISO 9249 /SAE J1349 . . . . . . . . . . . . . . . . . . . Net 371 kW 498 HP parking brake is automatically actuated. ’7
4760mm 15’7" 7895mm 25’11" "
Rated rpm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2,000 rpm Brake surface
8000mm 26’3"
7925mm 26’0"
3660mm 12’0" 5590mm
Fan drive type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Mechanical Front. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 968 cm2 150 in2 18’4"
Maximum torque . . . . . . . . . . . . . . . . . 2167 N•m 221 kg•m 1600 Ib•ft Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50847 cm2 7,881 in2
Fuel system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Direct injection
Governor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electronically controlled
Lubrication system : BODY
4150mm 13’7"
3850mm 12’8"
4000mm 13’1"
Method . . . . . . . . . . . . . . . . . . . . . . . . . Gear pump, force-Iubrication
3450mm 11’4"
Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Full-flow type Capacity:
480mm 1’7"
Air cleaner . . . . . . . . . . . . . . . . . . . . . . Dry type with double elements Struck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 m3 26.2 yd3
and precleaner, plus dust indicator Heaped (2:1 ,SAE) . . . . . . . . . . . . . . . . . . . . . . . . . 27.3 m3 35.7 yd3
Payload, maximum . . . . . . . . . . . . . . 41.0 metric tons 45.2 U.S. tons
Material. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160 kg/mm2 227,520 psi
48
high-tensile-strength steel 80 18
3
0 R3 00 R3
1
TRANSMISSION Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V-shape body
Material thickness: 3150mm 10’4" 1985mm 6’6" 3750mm 12’4" 2730mm 8’11"
Torque converter . . . . . . . . . . . . . . . . . . 3-elements, 1-stage, 2-phase
Bottom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 mm 0.98" 3660mm 12’0" 645 mm 8465mm 27’9"
Transmission. . . . . . . . . . . . . . . . . . . . . Full-automatic, planetary type
Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 mm 0.63" 2’1"
Speed range . . . . . . . . . . . . . . . . . . . 7 speeds forward and 1 reverse
Sides . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 mm 0.55"
Lockup clutch . . . . . . . . . . . . . . . . . . . . . . . . . . Wet, single-disk clutch
Target area
Forward . . . . . . . . . . . . . . . . . . . . . Torque converter drive in 1st gear,
(inside length x width) . . . . . . . . 5590 mm x 3380 mm 18'4" x 11'1"
direct drive in 1st lockup and all higher gears x103 lb x103 kg
Reverse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Torque converter drive
Dumping angle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48° TRAVEL PERFORMANCE 100
50 GROSS WEIGHT
3
Height at full dump. . . . . . . . . . . . . . . . . . . . . . . . . . . . 7925 mm 26'0" 40 70 80 90 100 110 120130 150 175 200 225 x10 lb
Shift control. . . . . . . . . . . . . . . . Electronic shift control with automatic 80 3
80 90 100 x10 kg
Heating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Exhaust heating To determine travel performance: Read from 30 40 50 60 70
clutch modulation in all gears 60
30
EMPTY LOADED
30
HYDRAULIC SYSTEM read horizontally to the curve with the high- 10
F2
15.0
14.0
AXLES 20 9
13.0
12.0
11.0
est obtainable speed range, then down to 8 F3
RIMPULL
10.0
Rear axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Full-floating Hoist cylinder . . . . . . . . . . . . . . . . . . . . . Twin, 2-stage telescopic type 7 9.0
8.0
6 F4
Final drive type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Planetary gear Relief pressure . . . . . . . . . . . . . . . . 20.6 MPa 210 kg/cm2 2,990 PSI maximum speed. Usable rimpull depends 5
7.0
10 6.0
F5
Ratios: Hoist time. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 sec upon traction available and weight on drive 4 5.0
F6
Differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.125 3 4.0
Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.737
wheels. 5
3.0
2
4 F7
WEIGHT (APPROXIMATE) 2.0
3
Empty weight. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34400 kg 75,840 lb 1
SUSPENSION SYSTEM Gross vehicle weight with 40 metric ton 2
Independent, hydropneumatic suspension cylinder with fixed throttle to (44.1 U.S.ton) payload. . . . . . . . . . . . . . . . . . . 74480 kg 164,200 lb
dampen vibration. Max. gross vehicle weight. . . . . . . . . . . . . . . . . . 75080 kg 165,520 lb 1 0.5
0 10 20 30 40 50 60 70 km/h
Effective cylinder stroke (front suspension) . . . . . . . . . . . . 250 mm 9.8" Not to exceed max. gross vehicle weight, including options, fuel
0 5 10 15 20 25 30 35 40 MPH
Rear axle oscillation: and payload.
TRAVEL SPEED
Oil stopper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.8° Weight distribution:
Mechanical stopper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.1° Empty: Front axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50.7%
Rear axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49.3% BRAKE PERFORMANCE Grade distance: Continuous descent Grade distance: 450 m (1480 ft)
( , )
Loaded: Front axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32.8% GROSS WEIGHT GROSS WEIGHT
3
Rear axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67.2% 0 50 100 150 200 x10 lb 0 50 100 150 200 x103 lb
To determine brake performance: These 3
100 x10 kg
3
100 x10 kg
STEERING SYSTEM 0 10 20 30 40 50 60 70 80 90 0 10 20 30 40 50 60 70 80 90
curves are provided to establish the maxi- EMPTY LOADED EMPTY LOADED