OSP-U100 OSP-U10 MacMan INSTRUCTION MANUAL (1st Edition) Pub. No. EEC1-101-R1 Oct. 1998 OKUMA This book is printed on 70% recycled paper.BE01-001-R1 P-() SAFETY GUIDELINES SAFETY GUIDELINES 3-1. Incorrect operation may lead to serious machine troubles as well as injuries. To avoid accidents, read this and related manuals carefully and operate the system correctly. The items to which special attention must be paid are stated below. Read them without fail and follow the instructions. Although these items and cautionary items given in the texts of this manual are selected carefully, they are limited to the cases which Okuma is able to anticipate and do not cover all possible cases. Before operating the machine, the operators are requested to read the manuals published by the machine tool builder in addition to this manual. Cautions on Reading the Manual (1) NC machine tools consist of the machine proper, operation panels, high-voltage circuits, servo system, NC unit, etc., and various functions are realized by the combination of them. Therefore, it is not possible to discuss all possible occurrence by assuming all available combinations in the manual. Please remind that this manual is prepared on the standpoint of NC unit and, therefore, the manuals prepared by the machine tool builder must also be read to operate the machine. The information stated in the manuals published by the machine tool builder precedes the information stated in this manual if there is any discrepancy between them. (2) For the NC unit, the following manuals are prepared in addition to this manual: operation manual, programming manual, manual explaining parameters, manual explaining alarmsjerrors, maintenance manual. Read the manual meeting the function and purpose of operation. Warning Labels and Indication on Operation Panels (1) Before operating the machine, be sure to understand the contents given in the warning labels and the indication on the operation panels. Cautions on Operating the NC Cautions on Turning ON Power (1) Make sure to ground the NC correctly. For grounding, follow the applicable local regulations. (2) Keep the electrical control cabinet doors and operation pane! doors. (3) Make sure that the energized parts of the electrical control cabinet are not exposed, causing direct touching of an operator. Ignorance to the items stated above may cause electric shock to an operator. (4) Before turning on the power, make sure that the power source voltage complies with the specifications. For the input power specifications, refer to the specifications given by the machine too! builder. Note that available power source voltage varies among the countries and areas where the machine tool is installed. Ifinput voltage does not comply with the specifications, the NC unit may be burt causing fire.BEO1-001-R1 P-(i) SAFETY GUIDELINES 3-2. 4. Cautions on Operation a (2) 3) (4) 6) © ” Follow the instructions stated in the instruction manual. Do not attempt operation other than the operation which is stated “possible”. Otherwise, the machine fail to operate correctly, causing injuries or machine damages. Although the NC unit is subject to stringent tests, if it is operated in the manner which is not anticipatable, the machine may fail to operate correctly. ‘The safety devices of the NC unit do not function in all occasions, but they function only when they are operated correctly. Follow the instructions given in the manual to ensure the correct ‘operation of such devices. If they are used in a wrong manner, it will cause injuries or machine damages. ‘Special attention must be paid on the setting values for the following safety devices (functions). + Travel end limit function... Setting for the travel end limit parameters ~ Variable travel limit function . Setting for the variable travel end limit Parameters Setting for the maximum spindle speed parameter (only for NC lathes) Setting for the chuck barrier parameter (only for NC lathes) ~ Tailstock barrier function .......... sssseees Setting for the tailstock barrier parameter (only for NC lathes) - Maximum spindle speed clamp function . = Chuck barrier function . . Pay attention so that the following items are set and operated correctly. + Zero point - Tool data = Machining program = Machining program selection Do not approach or touch any moving part of the machine while it is operating. Before using any switch or button on the operation panel, check that itis the one intended. When running a new program, check the program for its correctness before using it for production. Cautions when the Machine Is not Operated 0) When the machine is not operated, be sure to tum off the power.BE01-001-R1 P-(ii) SAFETY GUIDELINES 5. Cautions on Turning off Power (1) Protection of machining programs Before turning off the power, make sure that program editing has been completed. If the power is turned off while editing, correctness of the contents of the program being edited cannot be guaranteed. (2) Protection of parameter data, tool data, and zero point data If parameter setting, tool data, and/or zero point data is changed, always execute the backup ‘command. When power is tured off within five minutes after changing the data indicated above without ‘executing the backup command, the updated data is not saved. lf correct operation is not performed for data saving, the machine does not operate as expected ‘causing injuries and machine damages. Cautions during Maintenance Inspection and when Trouble Occurs (1) Ifa trouble occurs, either press the emergency stop button on the operation panel (or additional ‘operation panel) or tum off the power to stop the operation immediately. (2) The person responsible for maintenance, who has thorough understanding of the contents of the manual, must understand the details of the trouble. It more than one person work together, they must communicate closely using clear sign. (3) When alarm or error messages are displayed on the screen, record all of them. It is possible to view the alarm log. (4) For the corrective action to be taken, refer to the alarm or error table as well as the contents in the maintenance manual. (©) When carrying out inspection or changing parts, tum off the power. (©) Inthe power circuits in such as servo amplifier unit and spindle drive unit, high voltage is applied. Therefore, handling of such units and circuits requires special attention - always follow the instructions given in the manual and those in the warning labels. (7)_ Ifthe cause of the trouble is unknown, stop using the NC unit and the machine and contact the machine tool builder or your local machine tool builders service center.BE01-001-R1 P-(iv) SAFETY GUIDELINES 7. Other Cautionary Items (1) For the caution information on the following items, follow the instructions to be given by the machine tool builder. Transport, storage, packing, installation, test, and adjustment (2) For the disposable of the NC unit, follow the applicable local regulations. Symbols Used in This Manual The following warning indications are used in this manual to draw attention to information of particular importance. Read the instructions marked with these symbols carefully and follow them. FI) Indicates an imminent hazard which, if not avoided, will result in death or serious injury. A WARAING| : Indicates hazards which, if not avoided, could result in death or serious injury. AACAUTION) [+ tndicates hazards which, if not avoided, could result in minor injuries or damage to devices or equipment. NOTICE | |: Indicates precautions relating to operation or use.BE01-009-R1 P-() INTRODUCTION INTRODUCTION Before reading this manual, please understand the [Note for reading this manual] stated below. Use this. manual as the instruction manual for the NC functions. [Note for reading this manual] (1) This manual contains the illustrations of various switches on the machine operation pane! ‘These switches, however, are illustrated for the convenience of explanation and may be at variance with the actual ones. For the actual switches, refer to the instruction manual issued by the machine tool builder. (2) The M code described in the manual are the numbers used for NC functions and may be different from the M codes to be actually specified for execution of the functions depending on the machine tool builder. This means the M codes to be actually used should be checked with the instruction manual issued by the machine tool builder. (3) This manual describes the NC functions. For the actually provided functions, consult the instruction manual issued by the machine tool builder.BEC1-060-R1 P-(i) ‘TABLE OF CONTENTS TABLE OF CONTENTS PAGE SECTION 1 MACMAN ........ 6.2.00 e cece e eee ence eee eee eens teens, 1 1. OVERVIEW....... a 1 1-1. MacMan Provides the Live Production Status Information 1 1-2, MacMan Slashes Down Time ............2005 4 1-3. MacMan Streamlines In-process Setup Time . .. 5 1-4. List of MacMan Operations eee eee 6 SECTION 2 MACMAN MAIN SCREEN 241, Machining Status 2:2, Today's Machining Report . 2-3. Today's Operating Report . cee 2-4. Changing the Reason of Not-operating Status ... SECTION 3 DOCUMENT DISPLAY ........- 22.0 0- cece cece cece e tees eeeeeee SECTION 4 MEMO DISPLAY . 4-1. Displaying a Memo File 4-2, Readinga Memo File ......... 4-3, Selecting a File from Directory .. SECTION 5 JOB PROCEDURE DISPLAY .............2. 22220555 c cece eee eee 5-1, Display a Job Procedure File .. 5-2. Reading a Job Procedure File ... SECTION 6 MACHINING PREPARATION .. 61. Display of Operation Files and Preparation Files ..... 62. Reading a Machining Program File 10 " 12 14 16 BRB RK 8 88 88BEC1-060-R1 P-(i) TABLE OF CONTENTS PAGE SECTION 7 REPORT INFORMATION DISPLAY ......... 00. 00e reece een eee eee ee 40 SECTION 8 MACHINING REPORT DISPLAY ...........--- 2200 seee eee cence ee 46 81. Daily Machining Report (Today) ...........- cote tees eteeeteeetneeees 46 82, Daily Machining Report (Pre Day) 49 8-3. Period Machining Report : 5t 8-4. Outputting the Machining Report to Floppy Disk . . 583 8-5. Outputting the Machining Report to Printer ... 55 SECTION 9 OPERATING REPORT ...........-- 2: eee e eee e eset eee e renee eens 56 91. Daily Operating Report (Daily) 56 9-2. Daily Operating Report (Pre Day) .. 58 9-3. Period Operating Report (To-Today) ...... 60 9-4, Outputting the Operating Report to Floppy Disk eae 5 63 9-5. Outputting the Operating Report to Printer .........0sscceseeseeeee cae o SECTION 10OPERATING HISTORY .........- +20 0ceee eee eeeeeneee ee eeeer ones 65, 10-1. Daily Operating History (Today) . eee 65 10-2, Daily Operating History (Pre Day) - we 67 10-3. Outputting the Operating History to Floppy Disk - 10-4. Outputting the Operating History to Printer ......... 70 SECTION 11 TROUBLESHOOTING INFORMATION ...........-- 260022 22eeee eee 71 SECTION 12NC STATUS AT ALARM 75 12-1, Selecting the Alarm for Output ......6.266s020+ 76 12-2. Outputting the NC Status at Alarm to Floppy 0 Disk 7 12-3. Outputting the NC Status at Alarm to Printer 79 SECTION 13CURRENT NC STATUS .......-. 20.0 e cece eee etree eee e eens 80 13-1. Selecting the Output Data . 81 13-2. List of Output Data 6... eccseeeeeeeseeeeteeeeee 84BEC1-060-R1 P-(ii) TABLE OF CONTENTS: PAGE 13-3, Outputting the Current NC Status to Floppy Disk .... eee eee nT, 13-4, Outputting the Current NC Status to Printer ......06..22005 89 SECTION 14ALARM HISTORY 14-1, Displaying the Alarm History . .. eee eee eee 91 14-2. Outputting the Alarm History to Floppy Disk. ceveeteeeeeeeeseeeeees 92 14-3, Outputting the Alarm History to Printer 94 SECTION 15OPERATION HISTORY 95 15-1. Operation History - Console Line .... 95 15-2. Operation History - Operation Panel 7 15-3. Operation History - 1/0 Signals 101 15-4. Outputng the Operation History to Floppy Disk 103 15-5. Outputting the Operation History to Printer ...... 105 SECTION 16VARIABLE HISTORY . eee eee 106 164 1g the Variable History . eee een 107 16-2. the Variables History to Floppy Disk . een) 16-3. _Outputting the Variables History to Printer cette cecceeeeee M2 SECTION 17PREFERENCE SETTINGS ....... see eeeereeeeescecececeenns 1 17-1, REPORT/PRINTER Screen 118 17-2, _ INPUT DATA Screen 124 17-3. OUTPUT DATA Screen . 123 17-4. JO Signals - ee eee 127 17-5. VARIABLES-A Soroon to VARIABLES-D Screen =... oe sere 130 SECTION 18LIST OF OUTPUT MESSAGES .. 133, SECTION 190UTPUT FILES - 137BEC1-061-R1 P-1 SECTION 1 MacMan SECTION 1 MacMan 9. 9-1. OVERVIEW ‘The MacMan has been developed by focusing on the following problems among a variety of problems to be solved: = What should we do to improve operation efficiency of the machine tools and other production equipment? = What should we do to shorten lead time to output products? Higher operation efficiency and shorter lead time are both the key themes to be achieved to successfully shiftthe production style to small lot production with a large number of workpiece kinds and then to variable lot size production. ‘The MacMan will provide you the information necessary for finding solutions to these themes. MacMan Provides the Live Production Status Information If you want to run the production equipment more efficiently, the first step you must take is to “find” the actual operating efficiency. Here, the term “find” does not mean “seeing”, but t includes the processing to “digitize” the information. Similarly, to shorten the lead time, you must “find” the status how the production progresses. To “find” the actual status is the first step to improvements. ‘The MacMan collects and outputs the continuously changing actual status of production. - It outputs the actual status to the NC screen. Improvements at the production field by an operator is possible by viewing the actual status. - lt outputs the actual status to the printer. The accurate production report can be output in one-touch operation - ltoutputs the actual status to the MS-DOS format floppy disk. Production field management by using a personal computer is possible.BEC1-061-R1 P-2 SECTION 1 MacMan (1) Machining Report Job progress status is displayed for each of the selected main programs. 3/07/17 93/07/17 93/07/17 93/0717 23 PARTORS-LABS3. IN FOE DAILY | DAILY | PERIOD PRINTER | DATA (rooav) | (eRe) ourpur | output | quit (2) Operating Report Operating status is displayed in bar graph. [RUNING lOPERATING. lcurrine INoT oPERATWS 1:37:16 41 In-ag SETUP 1:40:10 32 No OPERATOR 5 PART WAITING ° MAINTENANCE 0 joner | SPINDLE RUN 8 EXTRA INPUT ALARM OW DAILY] OAILY | PERIOD PRINTER | OAT crooay) | (ere) asteut | ostput | quitBEC1-061-R1 P-3 SECTION 1 MacMan (3) Operating History Operating status is displayed in time chart. DAILY | DAILY PRINTER | DATA crooayy! (PRE) output | outeur | ourBEC1-061-R1 P-4 SECTION 1 MacMan 9-2. | MacMan Slashes Down Time Precise understanding of the situation of a trouble is the key to pin-pointed troubleshooting and quick recovery of the machine operation. Using the MacMan, you can get the information necessary for troubleshooting either from a printer or on MS-DOS format floppy disk. - Telefax the print out to Okuma service center. Your are not bothered with time consuming telephone call to explain the service technician ‘what happened” any more. - If you output the information to the floppy disk, the information can be analyzed by using a personal computer by either yourself or Okuma service technician. eemenenety Customer Service Center Personal Computer]. oct oubleshoo rant maintenance & [output example } production superviser ‘Service technician DATE : 1993/07/30 MAUUAAATVEAATUTTAUATTTTAATAT teen 80 Corin THE SEAT : PHO: Ms-Dos oe disk eon 737.283 ¥89.421 0.000 W0.000 croorst Lnsetten 722. 768 182.635 00.000 W0.000 a LMT. =o 100,000 130.000 a 4 ‘ = == CON: Acutual pesotion data | fled ailmaem) (Se ees ) e 7 LIMITE: Pls stroke init data (1) _ Ifyou are in trouble due to alarm, switch the display to NC STATUS AT ALARM. The status of the NC (actual position, zero offset data, travel limit data, etc.) when an alarm has ‘occurred is output to the printer or floppy disk. (2) Ifyou are in trouble although an alarm has not occurred, switch the display to CURRENT NC STATUS. ‘The current status of the NC (actual position, zero offset data, travel limit data, etc.) is output to the printer or floppy disk. (8) _ if you want to know about the operation, switch the screen to OPERATION HISTORY. The operations you have done, ‘what operation has been made, when and what time”, “what key has been pressed, when and what time”, etc. are output to the printer or floppy diskBEC1-061-R1 P-5 SECTION 1 MacMan 9-3. MacMan Streamlines In-process Setup Time As ordinary production style shifts from mass production to small lot production, the data used for machining must be changed frequently in response to frequent change in workpiece kinds. Imagine your supervisor talks to you “This is the program for the workpieces to be machined next” and you receive floppy disk. The process to start machining after that is not simple; first you have to store the program into the NC memory from the floppy disk. Then, you are required to select the program after changing the NC mode to automatic. The MacMan allows you to store and select the program very simply. - The same procedure can be used to read and store the program for the floppy disk of different format (OSP or MS-DOS). Because the format is not visible, there may be cases that an alarm message is displayed insisting you to return to the first step of operation if you follow the procedure for reading the OSP format floppy disk while the floppy disk is MS-DOS format or vice versa when the required procedure differs between OSP format floppy disk and MS-DOS format floppy disk. - When selecting the program having been read and stored, you do not have to specify the file name. ‘Simply press the function key, and the read program is selected. Tocarry out set-up work quickly while machining data or other data must be changed frequently, document such as job instruction are necessary. ‘The MacMan displays the texts created using a personal computer on the NC screen. You can make and display your own job instructions such as set-up change procedure, alarm list, and G/M code table. @ Management of machining programs Personal Computer | @Make your work sheets on a — word processor. te WOR POW S0C.Y AUS: ME RO SE.2 aS: WOK TP orice hs {a mest Po 1 1 OE ‘TAs: fotiae Smo seve Ace iT Toor or Ss ulus slr oe enc TAs staat SrueLbOO oR. tT v. . Ost a © enpuvouiput machining __MacMan__} "programs with your MS-DOS = topo. @Work sheet input & display | possible. Pat) ABEC1-061-R1 P-6 SECTION 1 MacMan 9-4, fas Fz rz Fe F. i 7 Fe {use} Fins List of MacMan Operations Ferrin te ease tne operating bye ade mamba RCE DISA ‘wow ---- Dsays he mom le np procs ERBERE -- "Displays ne joo procoaure fie np previously Mactan MA Two erepaaTion | [ET - Fa [A Fs ° Fe] ter NG ProGrau FiLe| 7] our 2 a) sa Tear emia | [ET] BEBE ~ anata rete aca FF] Be Sonmerena cnc 3] SEP cna tartan * Fa re + tH ot | a TREE) TET] Beg «ore ctaem ven nene stn mami | [Fe] BAB. Detoenemtenonme. iesonr Forming ecrss, sn etre, of vaio A, For eng ess, sae, ate, vac B. For ening eres, sam an, of vale C Fer sering eae, se, rb, of eral 0,BECI-061-R1 P-7 SECTION 1 MacMan cH) uso DIF FE = iz cao muy) [ET 5 F2| S02 3 Fst Fa Fe] mat re ra”) rr conor 01s “4 ‘oe ProceDuRe oiseLay ) LF 1 _— Fz Fa Fe FS Fe | Seu cai [fe monn nn) i Ros q we) Lea) es Fz BA GATT 3 revert ore ow) | | Tee DATO ma FS REPORT (Took) Fa za Fe pio arn reat) [ET] BS) Die omwia ee Machan| 2] ey Displays dey operating reper (previous day) mat DALY eT FS] resco |. Oates nee a er tre ow) | LEE ONY ST F3| "RG —Speamgrporaare | Surmow) | |S eee Senta FET WRRATION) [FT] MSS £6 | Sin a Fe Fa | sae Fe 1-05 Fe EWU £7] ur ‘DAILY OPERATING ET) fot Displays daty operating nsory Rody) re] MAST ee oxy | [EE] age Desc ewmna ony rcp 5 | tes easy operon sates << eusrgrerarye EH ee et ae" Operating history cispayed Fe SevenBECI-061-R1 P-8 SECTION 1 MacMan =m fez} Fs Fe es] Se co Fe] SA, _secunensectam 7] our Fe > TPOLRLESOTING INFERUATION Lus-oos_} utp pro ve sane | [ET] BREE Soecnercre ncaa Fs S| SOF “Saeaes iG ame FG | Bu _(eurene NCeatush 1G STARE AT ALL tan AN fey er (cmos Fe [eza) rewssserie nesurion-<— ROLBLESHOOTING, Fi] 5G ‘New HISTORY eT eemarion | tea] Sear 2 Fa] freee >| = Fs ae es | Ser Fs £8] Ser 7] our ra Fa TROARLESCOTING 1h CAUTION Ls-0s_} Machen AN TPBUTIN ASTER) [FT] GRE... Decay operation nay cont ie. wosenns | Tea] BRA ‘oases opvaton nity (oman pan. ‘EATON ASTOR Fs api para sory (0 ra, ceaurionra. | | Tea] FERTIL SO FS | SO ‘an UME Fh ee 7) or fa TRELBLESIOTING INFORMATION Sa a ommtncaes Bcc comin: Hic oo gomosame B[cS commen a >. os Variable history | He EE EH TROURLESOTING INFORMATION~~ Er FONT ear oe ‘ona TA 70 slows 7 an Z| wa cae FS. oe wae wae BEC1-061-R1 P-9 SECTION 1 MacMan vnpbeoet ov eo SSrapbeonset omg ovon se ‘veces vnc Fvgteonset vgn fon teonet ove sen ‘Smpteonsee on Sn onan ord ora se eng toonet Beds oe cae Fin Soense rece srs > rege erin > rege ers > reso ers > reve srsBEC1-062-R1 P-10 SECTION 2 MacMan MAIN SCREEN SECTION2 MacMan MAIN SCREEN IPARTO4S-14392.MIN- 93/07/17 12 sum 93/07/17 8:19:23, ‘PARTO45-L4392, MIN “TODAY” S_ OPERATING REPORT. [RUNNING JOPERATING lcurTiNG NOT OPERATIG IN-PRO SETUP INO_ OPERATOR PART WAITING WAITENANCE lonerBEC1-062-R1 P-11 SECTION 2 MacMan MAIN SCREEN 2-1. Machining Status On the screen, whether or not a program has been selected is indicated by “START” and whether or not a program is being executed is indicated by “OPERATING”. ‘The area indicating the status explained above is common to all display screens. ‘Amain program has not been selected (NOT START status). ‘A main program is not being executed (NOT OPERATING status). ‘The reason for ‘not-operating status” is machine maintenance (MAINTENANCE). START OPERATING MACH NAVE: MC NAME 93/07/17 _13:32:56 ‘To be set by selecting "REPORT/PRINTER™ Date and time (today, current time) on the PREFERENCE SETTING screen. ‘The default machine name is “MC.NAME". Selecting a program ‘A main program has been selected (START status). ‘main program is not being executed (NOT OPERATING status). 1e reason for “not-operating status” is machine maintenance (MAINTENANCE). Reason for ‘not-operating’ is displayed here: IN-PRO SETUP, NO OPERATOR, PART WAITING, I MAINTENANCE, or OTHER’ Executing the program v ‘The main program has been selected (START status). ‘The main program is being executed (OPERATING status). ‘After the completion of the main program execution, the machine enters the NOT OPERATING status due to maintenance. WATRTENANCE ACH NAME: NAVE SB/OT/17_13:32:56BEC1-062-R1 P-12 SECTION 2 MacMan MAIN SCREEN 2-2. Today's Machining Report (1) Today's machining report is displayed. ‘Machining report for the program currently selected (blank if io main program has been selected) ‘TODAY'S MACHINING REPORT. WAIN PROGRAM, ‘START_DAY START TINE NO.OF WORK OPERATING PARTOSS-L4392. WIN 93/07/17 12:12:08 8 a su 93/07/17 8:19:23 34 45 PARTOSS-LAGO2. MIN PO File name and program name of the main program currently selected Machining result for today (SUM) ‘The START TIME indicates the time when the main program was selected first today. tem Contents MAIN PROGRAM __| The file name of the main program having been selected (START DAY Date of the main program selection [year/monthiday] ‘START TIME ‘Time of the main program selection [hour:minute:second] NO.OF WORK |The number of fimes the M02 or MO command has been executed Exeoution of the M02 or M30 command in the machine lock mode operation ‘and dry run mode operation (NC lathe) is not counted. ‘OPERATING % | Percentage of machine operating time in reference to power ON time [96] (Operating % = Machine operating time (OPERATING) / Power ON time (RUNNING) x 100) RUNNING Length of time for which power supply to the NC has been ON. {hours:minutes:seconds] (Length of time for which main program has been selected) OPERATING Length of time for which a main program has been executed [hours:minutes:seconds} Length of time the main program has been executed in the machine lock mode or dry run mode (NC lathe) is not counted. CUTTING Length of time for which an axis has been moved at a cutting feedrate hours:minutes:seconds} Length of time an axis has been moved at a cutting feedrate in the machine lock mode or dry run mode (NC lathe) is not counted. CYCLE TIME Length of time for which power has been ON for producing one piece of ‘workpiece [hours:minutes:seconds/pe.] (Cycle time = Power on time (RUNNING) / No. of workpieces (NO. OF WORK)) MACHINING Length of operating time used for producing one piece of workpiece ]BEC1-062-R1 P-13 ‘SECTION 2 MacMan MAIN SCREEN The items of report are scrolled right or left by pressing the “tight” or “left” cursor key (1 item/cursor key operation). Note that the MAIN PROGRAM is not shifted. TODAY’ § MACHINING REPORT WAIN PROGRAM, ‘START_DAY START TINE NO.OF WORK OPERATING PARTO45-L4392, MIN 93/07/17 12:12:08 2 2 Suu 93/07/17 8:19:23 Tooay’ s_WACHINING [4 WAIN PROGRAM, SUT THEO OR EATING PARTO4S-4392. MIN 8 Suu 34 Tooay’ s_wAcHINING WAIN PROGRAM. 0. ORK PET Y ARTOM6 14382 Wi 3 5 Tooay’ s 2. | WAIN SeSeTNG Y——AMING OPERATE COTTE IPARTOS5-14392, MIN 32:46 702: sum & 8:25:32 9g ToorY' s WiCHINING REPOET [WAIN PROGRAM UNNING OPERATING. CUTTING CYCLE THe ]PARTO45-1 4392. WIN 6 1:57:38 34205} su 3:47:31 414352] TOOAY’ $_WhCHINING [MAIN PROGRAM ‘OPERATING CUTTING CYCLE TIME WACHTNTNG [PARTO45-=14392. WIN 157538 1:02:51 34:05 14:39] [sw 2:05:24 14352, 6:41BEC1-062-R1 P-14 SECTION 2 MacMan MAIN SCREEN 2-3. Today's Operating Report (1) Today's operating report is displayed. ‘Today's machine operating status TODAY" S OPERATING REPORT Lo Occupied time by each status [hours:minutes:seconds] Ratio to RUNNING. (power ON) time [%] Bar graph indicating the ratio tem Contents RUNNING Length of time for which power supply to the NC has been ON {hours:minutes:seconds} (Power ON (RUNNING) = OPERATING + NOT OPERATING) OPERATING Length of time for which @ main program has been executed Length of time the main program has been executed in the machine lock mode or dry run mode (NC lathe) is not counted. (OPERATING = CUTTING + Not cutting) CUTTING Length of time for which an axis has been moved ata cutting feedrate [hours:minutes:seconds} Length of time an axis has been moved at a cutting feedrate in the machine lock mode or dry run mode (NC lathe) is not counted. NOT OPERATNG Length of time for which a main program has not been executed (NOT OPERATING = IN-PRO SETUP + NO OPERATOR + PART WAITING. +MAINTENANCE + OTHER) IN-PRO SETUP Constituent of not-operating time: machine has not been operating due to in-process setup. NO OPERATOR Constituent of not-operating time: machine has not been operating due to no operator attendance. PART WAITING Constituent of not-operating time: machine has not been operating due to waiting for workpiece to be machined. MAINTENANCE Constituent of not-operating time: machine has not been operating due to machine maintenance. OTHER Constituent of not-operating time: machine has not been operating due to reasons not classified into the items indicated above. ‘SPINDLE RUN Length of time for which the spindle has been rotating Length of time the spindle has been rotating in the machine lock mode is not counted. EXTERNAL INPUT Length of ime for which an external input signal has been ON ‘ALARM ON Length of time for which the NC has been in an alarm state (alarm A, alarm B, alarm C)BEC1-062-R1 P-15 ‘SECTION 2 MacMan MAIN SCREEN The items of report are scrolled up or down by pressing the “up” or “down” cursor key (1 item/cursor key operation). ‘TODAY’ $ OPERATING REPORT TAS orenarins eurrins Not oPeRATNG TW-PR0 STP ho crenaron Pant WAITING ai nrENANCE omen *) DP A [ ow sors tee lopSATING 33585 lcorive or oreraTic NPR SETI ho orenaron Pan Warr ns ainTENANCE omen [SPINDLE RUN 3:03:21 48 f Qg oe lens for oPeRariG IN790. SET jo creraron PART WAITING hai nreNance omen seneue an 3:03: fxr neuT *) DP 9g ous crepe sero TH: w: sy} 25K ToT CPR 17716 WP SETUP 1:10:10 32 No oPenaTon "27:08 15 PART MATTING 00 MAINTENANCE o 0 OTHER o 0 SPIOLE IN 3:03:21 48 EXTRNL INPUT 0 0 ALARM ON 27:06 15BEC1-062-R1 P-16 SECTION 2 MacMan MAIN SCREEN 2-4. Changing the Reason of Not-operating Status ‘The current reason is in-process setup. Now, you are starting maintenance and the reason must be changed to maintenance accordingly. novo [tou Irene ico | Find the code number head- ing the reason in the line just ‘above "WHICH NOT OPER- ATING??” message. Because you want to change the reason to maintenance, press 3 and WRITE key.BEC1-062-R1 P-17 SECTION 2 MacMan MAIN SCREEN (1) Reasons for Not-operating Status ‘The MacMan provides five categories for the reasons for not-operating status. (@) IN-PROCESS SETUP Setup is largely classified into two categories, the one which requires the machine to be stopped and the other which can be carried out without stopping the machine. Select “O = IN-PROCESS SETUP" for the setup which requires the machine to be stopped. (b) NO OPERATOR There are cases that an operator takes care of two or more machines. In this case, if operator's attendance is required for more than one machine, the machine(s) will not be able to continue ‘operating while an operator takes care of one machine. Select “1 = NO OPERATOR? if the machine has to be stopped in such status. (©) PART WAIT Ifa workpiece, cutting tool(s), and/or a workpiece holding device is not ready or is not supplied to the machine on time, the machine will not be able to operate unti all of them are supplied to it Select “2 = PART WAIT” if the machine has to be stopped in such status. (@) MAINTENANCE Select "3 = MAINTENANCE?” if the machine has to be stopped due to maintenance. () OTHER Select “4 = OTHER” if the machine has to be stopped due to the reasons not given above. (2) Changing the Reason Manually Hyou want to change the reason for not-operating status, press function key [F1] (WHICH NON OP) and input the code number heading the reason to be selected. For example, change the reason to “MAINTENANCE” before you begin maintenance. Note 1: After pressing function key [F1] (WHICH NON OP), if you do not want to change the reason, simply press the [WRITE] key without keying in a code number. Note 2: [tis possible to change the reason for not-operating status while the machine is operating. Ifyou have to leave the machine while itis operating to take care of other machine, you can change the reason to “NO OPERATOR? before you leave the machine. (8) Changing the Reason Automatically ‘The MacMan can determine the reason for not-operating status automatically. If you select “IN-PROCESS SETUP" for the reason, you are not requested to change the reason while the machine is operating continuously. (@) Ordinary not-operating status, due to such as changing workpieces and removing chips, is classified into "IN-PROCESS SETUP”.BEC1-062-R1 P-18 SECTION 2 MacMan MAIN SCREEN (0) Assume that you leave the machine, without changing the reason: ‘While you are not attending the machine, that situation is recognized by the NC from the fact that none of keys on the NC operation panel has not been pressed for a period longer than the parameter-set time. Upon recognition of this, the NC automatically changes to reason from “IN-PROCESS SETUP" to “NO OPERATOR’. (©) Hf you come back to the machine for which the reason for not-operating has been changed to “NO OPERATOR": ‘The NC recognizes that you have returned to the machine from the fact that a key on the NC ‘operation panel has been pressed. Then, the NC automatically switches the reason back to “IN-PROCESS SETUP’. If the reason for not-operating status is “PART WAITING", “MAINTENANCE”, or “OTHER”, the automatic change function is not valid. If the machine has to be stopped, due to any of these reasons, change the reason manually. When the machine restarts, change the reason for not-operating status manually again. Note: To use the automatic change function for the not-operating status reasons, change the setting for the corresponding parameters on the “REPORT/PRINTER” screen in the “PREFERENCE SETTINGS" function. Parameter Default USE NOT OPERATING ITEM FOR AUTO DECISION 10 (No) YES) TIME ALLOWED BEFORE DETERMINING NO (00:20:00 (20 minutes) OPERATOR PRESENT (hh:mm:ss)BEC1-062-R1 P-19 SECTION 2 MacMan MAIN SCREEN START, ‘OPERATING WATNTENANCE [WACH_NAME [HC NAME 93/07/17_13:32:56 [PREFERENCE SETTINGS: REPORT/PRINTER [MACHINE NAME TMC. NAME [PERIOO_OPERATING REPORT—CLEAR DATE _(YYY¥/MN/DO) 1980/01/01 [USE NOT OPERATING ITEM FOR AUTO DECTSTON —(O-NO, 1=YES) Ht [TIME ALLOWED BEFORE DETERMINING NO” OPERATOR PRESENT (Ghina‘ss) (00:20:00, [PRINT _DEVICE WO. (O=CNO_1=CN1, 2-CN2, 3=0N3, 4=CNA), 5=PA) lo 1 ourr - If the current reason is “IN-PROCESS SETUP": The reason is changed to "NO OPERATOR" if a key on the NC operation panel has not been pressed for more than 20 minutes (00:20:00). - Ifthe current reason is “NO OPERATOR’: The reason is changed to "NO OPERATOR" if any of the keys on the NC operation panel is pressed. - If the current reason is “PART WAITING", “MAINTENANCE”, or “OTHER”: The reason is not changed automatically.BEC1-063-R1 P-20 SECTION 3 DOCUMENT DISPLAY SECTION3 DOCUMENT DISPLAY (1) Adocument created using word processor software and saved to floppy disk (MS-DOS format, or OSP format) can be read into the OSP to be displayed on the NC screen. - OSP format - MS-DOS format: 2DD-640/720 KB 2HC-1.20 MB 2HD-1.23 MB 2HD-1.44 MB (2) Switch the document to be displayed by pressing function keys [F1] (MEMO) and [F2] (JOB PROCEDURE). (@) On the MEMO DISPLAY screen displayed in response to the pressing of function key [F'1] (MEMO), the document file called memo file is handled. This operation is provided to use the floppy disk stored information for communications. (b) On the JOB PROCEDURE DISPLAY screen displayed in response to the pressing of function key [F2] (JOB PROCEDURE), the document file called job procedure fle is handled. This operation is provided to use the floppy disk as the media to display the job instructions. (©) The memo file and job procedure file are handled as an independent file from each other. Therefore, if you make changes to one of these document files, the other file is not influenced by the changes,BEC1-063-R1 P-21 SECTION 3 DOCUMENT DISPLAY (8) Just after the screen is changed, the document file read last is displayed. (@) The file name of the document file presently displayed is displayed at the upper right area of the screen. This file is registered as the “memo file” or “job procedure file” and stored in the NC memory like machining programs. (b) Since the document file displayed on the screen is stored in the NC memory, the file is displayed when the MEMO DISPLAY or JOB PROCEDURE DISPLAY screen is accessed even after the power supply to the NC is tumed off and on. However, when the machine is shipped, no document file is stored in the NC memory and nothing is displayed even when the MEMO DISPLAY or JOB PROCEDURE DISPLAY screen is accessed. (4) When you let the NC read a document file, itis displayed on the NC screen upon completion of reading. (@) When a new document file is read while the NC has the document fle previously stored, the existing document file is automatically deleted and the new document fle is registered as the ‘memo file or job procedure file. (b) Since the existing document file is automatically deleted when a new document fie is read, the NC memory always holds only one document file even when document files are read repeatedly.BEC1-064-R1 P-22 SECTION 4 MEMO DISPLAY SECTION4 MEMO DISPLAY HTVTLE : QUALITY IMPROVEMENT MEETING JOaTE = Juty 17,1993 TIME: 13:00 |ROOW ? $503 MEETING ROOM PLEASE ATTEND THE MEETING. oc weur_ | ouvirBEC1-064-R1 P-23 SECTION 4 MEMO DISPLAY 41. Displaying a Memo File Scrolling (1) One fine scrolling Ifthe memo fileis large and cannot be displayed in one page, you can scroll the screen line by line by using the “up” and “down” cursor keys. When a memo file is displayed within 14 lines, the screen is not scrolled if you press a cursor key. Note 2: Ifthe last page of the memo file is displayed on the screen. the screen is not scrolled even ‘tyou press the “up” or “down” cursor key, ae ccursor key Soros up by one line Indicates that the memo Indicates that the memo fle is. file is displayed from its displayed from its 1st line. 2nd line. = 5 7 aa Le fare cer wre Ven poe ———— SET] arr Ine acre SORE DE A Om ls Kha 1 BIC FOR SEP MME 271870 bcm ns ec oe wee ores free Pe Long 1 CSIOGUTIO FOR HE HEREIN OF RTI faethe LONG re ORIOSUTION FORE WERT oF FTV. x Pm Yan wre com no arc. AS ae WEA ERC OE Teme wa aoAy lotr” ORC PN A MERIC MEAD DOES SOCK PATE ORLY Ee ONG MOLD IMPRESS TOK FUE RLY ‘meririon IT Wir Ae 1 WES PS ME ET? Seen ao toes pecan cee cr eee opie acta at Fn ses mc Fn oes I TT Vie Tan T rolls down by one line Soman “Bp ysBEC1-064-R1 P-24 ‘SECTION 4 MEMO DISPLAY (2) One Page Scrolling When you use a page key, the screen is scrolled in units of pages. Note 1: When a memo file is displayed within 14 lines, the screen is not scrolled if you press a page key. Note 2: Ifthe last page of the memo file is displayed on the screen, the screen is not scrolled even wjen you press a page key. Scrolls up to display the previous page Indicates that the memo fle is. Indicates that the memo fil is displayed from its 1st ine. displayed trom its 15th line = D) (wa 4 a —— arom Tm |— Feu —[— am co a soe \ ue: \ pase ] io naa = eur c- [re "wwmcoue wr Es" ms ISO IE LAST LY IG RO Mt A-AGUNEE OUT 10 MOLT DIY TiO FE? eevee 1s Mee marcus Oo To MONE We MESO Fe IME [nes imc an 15 BSI Fon Sr MMR I EDT 10 ‘Sineo Soom? sawn AIRING MU RGUE OURT TO MOLONTEE NET DAs SORDID [ae LONG ro CCRION FORE ROMAN OF PEDATIY ‘tle wma [ea merce a. mo wm. 21s ne toto who Sexe Benne & AEE Ting pin ene MOA MOS SHO UTE CRY IEDC se wot pee ne maa © ot Macro” IST VisuuLy Reng 1 UaREESAN PS WE LF? tourate se ne ot eroe ns Sentient wacaer “pare St wit Sem NOR GIVE TO, OTN TTT T Ti Ton “TTT tT 1BEC1-064-R1 P-25 SECTION 4 MEMO DISPLAY 4-2. Reading a Memo File (1) Follow the procedure given below to store the memo file, saved in a floppy disk (MS-DOS format, OSP format), to the memory afer inserting it to hte floppy disk drive, (MEMO DISPLAY screen) (MEMO DISPLAY screen) = > = = TS SY OT OT Bae: iy \ ‘The memo read previously Eee trees ee ec a TT Time Tene | TT TT gee Blinks on and off while a tion fle is being read. a {COMMAND creation screen) t (MEMO DISPLAY screen) I = 7 Soa se “The command having been input ‘onthe (COMMAND creation screen) is displayed. vos: [eer Vix [itso [eal se | owen TTT Te Tan T Enter the file name of the text to be 92d, folowing prompt “RO”BEC1-064-R1 P-26 SECTION 4 MEMO DISPLAY (2) For the media to input a memo file may be MS-DOS format floppy disk or OSP format floppy disk. The OSP automatically recognizes to which format the floppy disk has been initialized. - MS-DOS format Text files created using word processor software can be read. = OSP format Text files created using the OSP or TM-APT cam be read. (9) Selection of the file to be read can be made by specifying the file following prompt “RD”. (@) RD [WRITE] ‘When you press function key [F6] (DOC INPUT), prompt “RD” followed by the file name of the ‘memo currently displayed is displayed. (b) RD ABC.TXT [WRITE] Ifyou press the [WRITE] key without entering a device name, the specified file “ABC.TXT" saved to floppy disk placed in "FDO." read. Note: If you omit the entry of adevice name, the defaulr device is automatically selected. The default device name is set on the INPUT DATA screen of the PREFERENCE SETTINGS function. Before the shipping of the NC, default device seting is for “FDO:". Therefore, if you used *FDO:” to read a file from the floppy disk, itis not necessary to specify the device name. () RD FD1:ABC.TXT [WRITE] File “ABC.TXT” is read from device *FD1:”. (@) RD FDI: The entry is not allowed. If you specify a device name, youruust enter a file name following the device name. (e) RD MD1:ABC.TXT ‘The device which can be used to read amemo file is floppy disk drive only. Therefore, specification of the NC memory as the device to read a memo file is not allowed. (4) Ifyou use MS-DOS format floppy disk, path name can be used when soecutying a file name. (@) RD \ABC.TXT [WRITE] File “ABC. TXT" is read from device “FD1:". (b) RD FD1:\PATH1\PATH2\ABC. TXT [WRITE] File *FD1:\PATH1\PATH2\ABC. TXT" is read from device “FD1:". Note: — Path name cannot be specified when OSP format floppy disk is used.BEC1-064-R1 P-27 SECTION 4 MEMO DISPLAY (5) Ifa path name begins with a back slash code *Y’, itis recognized as an absolute path. If*\"is, ‘not placed at the beginning of a path name, itis recognized as a relative path beneathathe default path name. ‘The default path name is set on the INPUT DATA screen of the PREFERENCE SETTINGS function, Before the shipping of the NC, default path name is set for “Y. Note: When reading a file just beneath the root directory, it is not necessary to specify a path name. (©) How the memo file is read in response to the setting of “\PATH1" for the default path name: (@) RD FDO:ABC.TXT [WRITE] File “\PATH1\ABC. TXT” is read from device "FDO:”. (b) RD FDO:\ABC.TXT [WRITE] File “\ABC. TXT is read from device "FDO:". (0) RD FD1:PATH2\ABC.TXT [WRITE] File “\PATH1\PATH2\ABC. TXT is read from "FD1:". (d) RD FD1:\PATH2\ABC.TXT [WRITE] File “\PATH2\ABC.TXT" is read from “FD1 (7) Since a memo file is stored in the NC memory in the same manner as a machining program, the file name must follow the OSP rule. File name configuration: -k ~ sekaeeE OSP rule: - Amain file name should be within 16 alphanumerics (A to Z, 0 to 8), beginning with an alphabetic letter (A to Z). - An extension should be within 3 alphanumerics (A to Z, 0 to 9) and is separated from a main file name with a period *.”. - An extension must not be omitted,BEC1-064-R1 P-28 SECTION 4 MEMO DISPLAY 4.3. Selecting a File from Directory = 1) (wae 7 oe ee AT zi TS aaa AT Ca pe = peer a us S (ole 1 Res (8) 3 Be ‘elo oe noes, aren esi (1 {ois oven wecns, arn resin (1). wt We Nee ME A ILE Ma, TE RESING (TE ite ceva PE MO TEN PSS (RITE). ‘rant pee nae (ua? pees ae = A fea Fe ae = been Fe ae = ‘ex [etree | eT Seo! oe Sex Lepore cud t ) 8) ‘Move the cursor tothe file name to bbe read, and press * Device format _ Zz ei cursor sess Z (1) Directory is displayed by simply pressing function key [F3] (FDO: INDEX). The directory of the files saved to floppy disk placed in “FD0:" is displayed. The file names displayed on the screen conform to the default file name, which is set on the INPUT DATA screen of the PREFERENCE SETTINGS function. fk." is set for the default fle name, all fle names are displayed. Before shipping of the NC, default file name setting is “.*". If “x. TXT" is set for the default file name, file names having extension TXT are displayed.BEC1-064-R1 P-29 SECTION 4 MEMO DISPLAY (2) When you press function key [Ft] (INDEX), prompt “>ISO" appears in the console line. You can enter a device name following this prompt. (a) ISO [WRITE] I you press the [WRITE] key without entering a device name, the directory of the files saved to floppy disk placed in “FDO:" is displayed. Note: Ifyou omit the entry of a device name, the default device is automatically selected. The default device name is set on the INPUT DATA screen of the PREFERENCE SETTINGS function. Before the shipping of the NC, default device setting is for “FDO:". Therefore, if you use "FDI read a file from the floppy disk, itis not necessary to specify the device name. (b) ISO FD1: [WRITE] I you press the [WRITE] key after entering the device name of “FD1:", the directory of the files ‘saved to floppy disk placed in *FD1:” is displayed. (8) When you press function key [F1] (INDEX), prompt “>ISO” appears in the console line. You can enter a file name following this prompt. (@) ISO FDO: [WRITE] The directory of all files saved to the floppy disk in “FDO:" is displayed. Note: If you omit the entry of a file name, the defauit file name is automatically selected. The default file name is set on the INPUT DATA screen of the PREFERENCE SETTINGS function. Before the shipping of the NC, default fle name setting is for "3k.>k”. ‘Therefore, if you want to display the directory of all files, itis not necessary to specify the file name. (©) 1SO FDO:%.1XT [WRITE] The directory of files having extension “.TXT" is displayed. (©) 180 FDO:ABx.TXT [WRITE] The directory of files beginning with AB and having extension *.TXT" is displayed. (@ 1SO FDO:AB?2.TXT [WRITE] The directory of files having four characters of main file name which begins with AB and having extension *. TXT” is displayed.BEC1-064-R1 P-30 SECTION 4 MEMO DISPLAY (4) When you press function key [F1] (INDEX), prompt “>ISO” appears in the console line. You can enter a path name following this prompt if you are using MS-DOS format floppy disk. (a) ISO FDO:%.:* [WRITE] ‘The directory beneath the root directory is displayed. Note: Ifyou omit the entry ofa path name, the defautt fle name is automatically selected. The default path name is set on the INPUT DATA screen of the PREFERENCE SETTINGS function. Before the shipping of the NC, default path name is for “’. Note: When displaying the directory of files just beneath the root directory, itis not necessary to specify a path name. (b) ISO FDO:\PATH1\x.>« [WRITE] The directory of files beneath the directory “\PATH1\" isBEC1-064-R1 P-31 SECTION 4 MEMO DISPLAY (6) _ Ifyou are using MS-DOS format floppy disk, the screen displays both the directory names and file names. Hf you press the [WRITE] key after moving the cursor to “PARENT DIRECTORY”, the current directory is changed to the parent directory. Hyou press the [WRITE] key after moving the cursor to a directory name (followed by “\’ code), the current directory is changed to the selected directory. Change directory ren 1) (t ? =a | | Geese = Current directory = \ABC.DIR\ ae =a r = ~ Cursor Change directoryBEC1-065-R1 P-32 SECTION 5 JOB PROCEDURE DISPLAY SECTIONS JOB PROCEDURE DISPLAY (1) SELECT THE MANUAL MODE AND RETRACT THE TURRET. FOR ID CUTTING TOOL. PAY SUFFICIENT ATTENTION TO POSSIBLE INTERFERENCE BETWEEN TOOLHOLOER AND WORKPIECE. QHUNGE INSERT OR REMOVE ENTANGLING CHIPS. SELECT THE AUTOMATIC MODE AND DISPLAY THE PROGRAM (1 THE MACHINE OPERATION PANEL, SET THE SINGLE BLOCK SWITCH ON AND SELECT A LONER OVERRIDE VALUE. PRESS [F2] (RESTART) TO READ THE RESTART SEQUENCE NUMBER. ‘THE POINTER MOVES TO THE SPECIFIED SEQUENCE, PRESS THE SEQUENCE RESTART BUTTON ON THE WACHINE OPERATION PANEL. AFTER THE COMPLETION OF S,T,M COMMANDS, THE TURRET 1S POSITIONED IN ‘THE GOO MODE AT A POSITION SPECIFIED IN THE BLOCK PRECEDING THE SEQUENCE BLOCK. Display a Job Procedure File Scrolling: The display can be scrolled by pressing the cursor keys or page keys. If you use a cursor key, the screen is scrolled line by line, and if you use a page key, the screen is scrolled in units of pages. For details of scrolling operation, refer to Section 4-1. “Displaying A Memo File”.BEC1-065-R1 P-33 SECTION 5 JOB PROCEDURE DISPLAY 5-2. Reading a Job Procedure File Follow the procedure given below to store the job procedure file saved in a floppy disk (MS-DOS format, OSP format) after inserting it to the floppy disk drive. (JOB PROCEDURE DISPLAY screen) (JOB PROCEDURE DISPLAY screen) cs 7 sa recone OA ie aay pee See SAE TS oes emo peers ) ST TTT Te Trl Blinks on and off while a 4 file is being read. ‘Completion of reading (JOB PROCEDURE DISPLAY screen) gos, Aro resin Tet Me ee Ao CEE ek RSE TE St cba s omy esc erin BE an ONT Pu ‘Be ao woe AT A most Scere He BE EDI = Sheil ae Tela Enter the file name ofthe text to be read, following prompt “RD” w ‘The command having been input Oo onthe (COMMAND creation screen) is displayed.BEC1-066-R1 P-34 SECTION 6 MACHINING PREPARATION SECTION6 MACHINING PREPARATION SCHEDULE. SOF. PARTOAS-L4392. MIN PARTOAS. SUB PARTOAS-L4393. MIN ‘PARTSZ8-0032. MIN PARTOO3-4032. MIN PARTI14-L0592. MIN PARTOA5-L4391. MIN PARTOAS-L4392. MIN PARTOO4-LO481. MIN PARTOOS-L4031. MINBEC1-066-R1 P-35 SECTION 6 MACHINING PREPARATION 6-1. Display of Operation Files and Preparation Files File name of the schedule program currently selected File name and program name of the main program currently selected File name of subprogram currently selected WACHINING PREPARAT ON [OPERATION FILE [SCHEDULE PROGRAI SCHEDULE. SOF yo WAIN PROGRAM PARTOA5-L4392. MIN 0P023 Current page [sue PROGRAM PARTOAS. SUB ZC] umber of ist [PREPARATION FILE PAE 1 | display [PARTO45-.4362. MIN PARTOAS-LA393, MIN PARTS2B-L0O32. MIN |PARTOO4-L0482. MIN PARTOO3-L4032. MIN PARTI14-L0592. MIN, |PARTOOS-L0042. MIN PARTOAS-L4391. MIN PARTOAS-L4392. MIN |PART328-L0031..MIN PARTOO4-LO481. MIN PARTOO3-L4031..MIN ]PaRTI14-L0591. MIN \ List of files stored to the NC memory ‘One page can contain up to 30 file names. If more than 30 file names are stored to the NC memory, press the page key to display other file names. ‘The list display changes to the previous page. Indicates that the second Indicates that the first page of : the list is displayed. page of the list is displayed. mr sue sum we goog 02 + ‘ponreti-Lc0. ih ‘Passe. Paat-caoait Sirsa n arrestee Prono i Pimoecioa um Basha a pageant poset Pe iat as- n Suga Pao Ua ee LPT) wennBEC1-066-R1 P-36 ‘SECTION 6 MACHINING PREPARATION 6-2. Reading a Machining Program File (1) _ Follow the procedure given below to store the machining program file saved in a floppy disk (MS-DOS format, OSP format) after inserting it to the floppy disk drive. Cacia PREPARATION ser00) (ACHINING PREPARATION seo) = ; 3 a neat “aaa frites ae File name of the files having ‘been read are displayed. ToT TT Veet. | ToT TTT an T mmo Blinks on and of while a 4 fia ls being read, Completion of reading {COMMAND creation screen) t (MACHINING PREPARATION screen) ‘The command having been input ‘onthe (COMMAND creation screen) is displayed. mor [ae [ee Site enced TT Tar Ten T Ener the filename ofthe txt to J ead, folowing prompt ‘RP.BEC1-066-R1 P-37 SECTION 6 MACHINING PREPARATION 2) For the media to input a machining program file may be MS-DOS format floppy disk or OSP format floppy disk. The OSP automatically recognizes to which format the floppy disk has been initialized. = MS-DOS format Text files created using word processing software can be read. - OSP format Text files created using the OSP or TM-APT can be read. (8) Selection of the file to be read can be made by specifying the file name following prompt “RP”. (@) RP ABC.TXT [WRITE] Ifyou press the [WRITE] key without entering a device name, the specified fle “ABC. TXT" which is saved to floppy disk placed in *FDO:" is read. Note: if you omit the entry of a device name, the default device is automatically selected. The default device name is set on the INPUT DATA screen of the PREFERENCE SETTINGS function. Before the shipping of the NC, default device setting is for “FDO:”. Therefore, if you use “FDO:" to read a file from the floppy disk, itis not necessary to specify the device name. (b) RP FD1:ABC.TXT [WRITE] File “ABC. TXT” is read from device "FD1:”. () RP RP FDO: This entry is not allowed. You cannot not omit a file name. () RP MD1:ABC.TXT ‘The device which can be used to read a machining program file is floppy disk drive only. Therefore, specification of the NC memory as the device to read a machining program file is not allowed. (4) Ifyou use MS-DOS format floppy disk, path name can be used when specifying a file name. (@) RP \ABC.TXT [WRITE] File “\ABC.TXT is read from device “FDO.” (©) RP FD1:\PATH1\PATH2\ABC.TXT [WRITE] File “\PATH1\PATH2\ABC. TXT” is read from device "FD1:", Note: Path name cannot be specified when OSP format floppy disk is used.BEC1-066-R1 P-38 SECTION 6 MACHINING PREPARATION (6) Ifa path name begins with a back slash code ‘\, itis recognized as an absolute path. If*\"is not placed at the beginning of a path name, it is recognized as a relative path beneath the default path name. The default path name is set on the INPUT DATA screen of the PREFERENCE SETTINGS function. Before the shipping of the NC, default path name is set for “’, Note: — When reading a file just beneath the root directory, itis not necessary to specify a path name. (6) How the machining program file is read in response to the setting of “\PATH1\’ for the default path name is explained below. (@) RP FDO:ABC.TXT [WRITE] File “\PATH1\ABC. TXT" is read from device “FDO:” () RP FDO:\ABC.TXT [WRITE] File “ABC. TXT’ is read from device “FDO.” (0) RP FD1:PATH2\ABC.TXT [WRITE] File “\PATH1\PATH2\ABC. TXT" is read from “FD1:". (6) RP FD1:\PATH2\ABC. TXT [WRITE] File “\PATH2\ABC. TXT" is read from “FD1:", (7) Since a machining program file is stored in the NC memory, the file name must follow the OSP- tule, File name configuration: — Main file name OSP rule: - Amain file name should be within 16 alphanumerics (A to Z, 0 to 9), beginning with an alphabetic letter (A to Z). - An extension should be within 3 alphanumerics (A to Z, 0 to 9) and is separated from a main file name with a period *.”. - An extension must not be omitted. (®) Afile name can be selected from the directory. The procedure to be used for selecting a file from the directory is the same as used for selecting a memo file. For details, refer to Section 4-3. “Selecting A File from Directory’. (®) To select the main program, having been read using the MACHINING PREPARATION screen, in the automatic operation mode, you do not have to enter the file name. The program can be selected in one-touch operation. Ifyou select a program without entering a file name, the main program which was read using the MACHINING PREPARATION screen is selected,BEC1-066-R1 P-39 SECTION 6 MACHINING PREPARATION Note 1: If program selection is made without entering a file name just after switching ON power to the NC, main program “A MIN” is selected. Note 2: To select a program such as a schedule program and a subprogram which is not a main program, a file name must be specified. ‘Star of operation Let's select the program having been read. == 5||| XA 700.000 ZA 600. 000 XB 700.000 ZB 600. 000 "ee Veer, | Ewer Bel Toten | Treo £1 \( Fe \[rs |(e4)(es |e Jez Jee wy (Ft )(F2 }fes |(Fs l[es |[Fs \(F7 J[re Display MACHINING PREPARATION to,read a machining program. ln rca Froeumun ata eo {obi OVEN NOES, AF SIG (1) \ Tig! oes ma ILE, Tn SING (RTE) HY. aay evi me Completion of reading eee ‘machining program PROGRAM.MIN has been read. es Sm ‘Simply press + PROGRAMMIN is automatically selected. (File name is not required.) Siie| cxcal aT Ca aBEC1-067-R1 P-40 SECTION 7 REPORT INFORMATION DISPLAY SECTION 7 REPORT INFORMATION DISPLAY MACHINE | OPERATE | OPERATE Report | Repoat | HistoRYBEC1-067-R1 P-41 SECTION 7 REPORT INFORMATION DISPLAY (1) Press function key [F1], [F2], or [F3], and the corresponding machining or operation report screen is displayed. (@) Machining Report ‘The report shows the progress of each of the selected main programs, Program progress report: Tem Contents MAIN PROGRAM _ |The file name of the main program having been selected. ‘START DAY Date of the main program selection [year/month/day] ‘START TIME ‘Time of the main program selection [hour:minute:second] NO. OF WORK The number of times the M02 or M30 command has been executed Execution of the M02 or M30 command in the machine lock mode ‘operation and dry run mode operation (NC lathe) is not counted. OPERATING % | Percentage of machine operating time in reference to power ON time [%] (Operating % = Machine operating time (OPERATING) / Power ON time (RUNNING) RUNNING Length of time for which power supply to the NC has been ON. Ihours:minutes:seconds) (Length of time for which main program has been selected) OPERATING ‘Length of time for which a main program has been executed [hours:minutes:seconds) Length of time the main program has been executed in the machine lock mode or dry run mode (NC lathe) is not counted. CUTTING Length of ime for which an axis has been moved at a cutting feedrate [hours:minutes:seconds} Length of time an axis has been moved at a cutting feedrate in the machine lock mode or dry run mode (NC lathe) is not counted. CYCLE TIME Length of ime for which power has been ON for producing one piece of workpiece [hours:minutes:seconds/pc.] (Cycle time = Power on time (RUNNING) / No. of workpieces (NO. OF WORK)) MACHINING Length of operating time used for producing one piece of workpiece {hours:minutes:seconds/pc.] (Machining time = Operating time (RUNNING) / No. of workpieces (NO. OF WORK))BEC1-067-R1 P-42 SECTION 7 REPORT INFORMATION DISPLAY (0) Operating Report ‘The report shows the operating status of the machine. Machine operating report: Tem Contents RUNNING: Length of time for which power supply to the NC has been ON {hours:minutes:seconds} (Power ON (RUNNING) = OPERATING + NOT OPERATNG) OPERATING Length of time for which a main program has been executed Length of time the main program has been executed in the machine lock ‘mode or dry run mode (NC lathe) is not counted. (OPERATING = CUTTING + Not cutting) CUTTING Length of time for which an axis has been moved at a cutting feedrate {hours:minutes:seconds] Length of time an axis has been moved at a cutting feedrate in the machine lock mode or dry run mode (NC lathe) is not counted. NOT OPERATNG Length of time for which a main program has not been executed (NOT OPERATING = IN-PRO SETUP + NO OPERATOR + PART WAITING + MAINTENANCE + OTHER) IN-PRO SETUP Constituent of nat-operating time: machine has not been operating due to in-process setup. NO OPERATOR Constituent of not-operating time: machine has not been operating due to No operator attendance. PART WAITING Constituent of not-operating time: machine has not been operating due to waiting for workpiece to be machined. MAINTENANCE ‘Constituent of not-operating time: machine has not been operating due to machine maintenance. OTHER ‘Constituent of not-operating time: machine has not been operating due to reasons not classified into the items indicated above. ‘SPINDLE RUN Length of time for which the spindle has been rotating Length of time the spindle has been rotating in the machine lock mode is not counted. EXTERNAL INPUT Length of time for which an external input signal has been ON ALARM ON Length of time for which the NC has been in an alarm state (alarm A, alarm alarm C)