DENSO EUROPE TECHNICAL TRAINING

HP3 Supply Pump

 DENSO EUROPE B.V., 2003

 HP3 System Lay-out
Supply pump

Plungers

Feed pump

Delivery valve

SCV (Suction Control

Valve)
Common rail

Common rail pressure

sensor
Pressure discharge
valve
Pressure limiter

Injector

Engine ECU

EDU

Various sensors

Fuel filter

Fuel tank

Flow of injection fuel

Flow of leak fuel

 DENSO EUROPE B.V., 2003

 Feed Pump HP3 (Trochoid type)

Outer rotor

Inner rotor

Suction port

Discharge port

 DENSO EUROPE B.V., 2003

 Regulating Valve (HP3 Supply pump)

Bushing

Piston

Spring

Plug

Feed pump

SCV

Pump housing

 DENSO EUROPE B.V., 2003

 Suction Control Valve (HP3 Supply pump)

Feed pump

Regulator valve

SCV

When SCV opening is

small

When SCV opening is

large

 DENSO EUROPE B.V., 2003

 HP3 Pump body Construction

Eccentric cam

Ring cam

Plunger

Drive shaft

 DENSO EUROPE B.V., 2003

 Construction & Operation of Delivery Valve

Element Check ball Spring Holder Plunger

 DENSO EUROPE B.V., 2003

 Supply pump Operation HP3

 DENSO EUROPE B.V., 2003

 Pressure Discharge Valve Common Rail HP3

: from Common rail

: to Fuel tank

Pressure discharge
valve

Common rail

Operation when fuel pressure

is higher than target injection
pressure

Operation when fuel pressure

is identical to target injection
pressure

 DENSO EUROPE B.V., 2003

 DENSO EUROPE TECHNICAL TRAINING

HP3 Supply Pump

Inspection Procedure

 DENSO EUROPE B.V., 2003

 Fuel line diagram HP3 on Test bench

 DENSO EUROPE B.V., 2003

 ECD Controller set up HP3 on Test bench

(Only HP2)

 DENSO EUROPE B.V., 2003

 DST-1 set up HP3

 DENSO EUROPE B.V., 2003

 DST-1 Test procedure flow HP3

 DENSO EUROPE B.V., 2003

 DST-1 Test procedure HP3

Always input off set data first( From ETSI Website!)

Same as HP2.

 DENSO EUROPE B.V., 2003

 DST-1 Test procedure HP3

Always reduce the fuel pressure before stopping the pump!!

If not HP3 can be damaged.

 DENSO EUROPE B.V., 2003

 DST-1 Test procedure flow HP3

• At this moment only repairable p/n 294000-001#

( Toyota Hiace/Hilux)
• Always Check ETSI for latest version of Test specifications!
• Always test with safety cover closed.

 DENSO EUROPE B.V., 2003

 BEDANKT

DOMO
ENDE
ARIGATO
FIN THANKS

DANKE
THE
END
MOLTE GRAZIE
EINDE
 DENSO EUROPE B.V., 2003