Form SPAD-187
March, 1994
@
CLASS HOC
Model 2
Cradle Mounted Centrifugal Pumps
Instructions for
INSTALLATION-OPERATION & MAINTENANCE
ww
Note: It is important that
the entire contents of this
booklet be studied before
installation.
l2
®@ Ingersoll-Dresser PumpsTable of Contents
|. Introduction
Satety-Gene
Safoty Procedures
Check upon Arrival
Handing
‘Storage and Preservation
Purp Groupngs
1, Installation
Checklist
Clearing the Pump
Location
Foundation
Field Mounting of Diver
Leveing
Grouting
Pioing
Nozzle Loading
Preliminary Alignment
Check Rotation
Coupling and Guard
Stating Box
Auxiliary Piping
Il, Pre-Starting Chocks and Operation
Checklist
Lubrication
Impolor Running Clearance
(On-The-Bench Setting of Impeller Ruming Clearance
Stating the Pump,
Operating Checks
Throtling the Pump
‘Stopping the Pump
Trouble Chart
Techrical Daa
IV, Maintenance
Preventive Maintenance
Replacing Packing
Replacement of Mechanical Seals
Seal Types and Settings
Bearing Lubreation
‘Overhaul Insirucions
Dieassombly.
leaning and inspection
Pump Reassembly
V. Ordering instructions
How to Order Replacement Parts
How: to Soloct Recommended Spares
VL Pump Data
Major Pats Interchangeabilty
HOC Engineering Iniormation
Gross-Section, Groug |
Crose-Section, 1x1 x8
Cross-Section, Grou 2
Cross-Section, 6x 4x 13
Grose Section, Grous 3
Exploded Parts Drawing, Group 1
Exploded Parts Drawing, Group 2
Exploded Paits Drawing, Group 3
Recommended Spare Parts List|. Introduction
‘This manual contains instructions for the installation,
operalion and maintenance of your IngersoltDresser
Pump Company Class HOC2 centifugal pump. This
information is provided to insure the long ite and safe
operation of thie pump, therefore, read thie manual
belore installation or operaton and keep tina safe place
for future reference. The instructions in this manual ere
intended for personnel with a general training in the oper-
allons and maintenance of certifugal pumps,
A. Safety-General
This pump has been designed to provde sale and
relable service. However, iis both a pressure vessel
and apioce of rotatng machinery. Therefore, the opera-
toi(s) must exercise good judgment and proper safety
practices to avoid damage to the equipment, surround-
ing areas, and to prevert personal injury, i must be
understood that tho information contained in this man-
tual dees not relieve operating and maintenance person-
neo the responsibity of exercising normal goodjudgment
in operaton and cere of this pump and its components.
The safely departirentat his pump location mustestab-
lish a saiely program based on a thorough analysis of
industrial hazaids. This program should be reviewed
before the installation and operation of this pump.
in addition to the hazards of rotating equipment and
prosouro vessels, considerations must be givan to haz-
ards of electrical power, hot oi, high pressure and tem-
perature liquids, toxic iquids and gases, and fammable
liquids and gases. Proper installation anc cere of pro-
tective guards, shutdown dovieos and cver-prossure
protection equipment shouldalso be an essertialpart of
any safety program.
Also essential are special precautionary measures to
prevent the possibility of applying power to the equip~
mentat any timo that maintonance work isin procass. In
addition, the prevention of rotation due tc reverse tow
should not be averiookec.
In general, all personnel should be guided by all the
basic rus of eafely associated with the equipment and
the process
B. Safety Procedures
In this manual the words WARNING, CAUTION,
and NOTE willbe found. The definitions of these words
are as follows:
WARNING:—An operating procedure, practice, ete.
which, if not correctly followed, could result in personal
inury or loss of life.
CAUTION:—An operating procedure, practice, etc.
which, ifnotstrictly observed, could resultin damage to,
of destruction of equipment,
NOTE:—Anoperatng provedure, condition, ete. which
is essential to highlight.
Ingersoll-Dresser Pump Company will not be liable for
any delay, damage or injury caused by the failure to
comply with the procedures in this marual. This pump
must not be operated al pressures, temperatures or
‘speeds higher than stated on the original order, or used
itr liquids rot previously approved without written per-
missien of Ingersoll-Dresser Pump Company.
C. Check Upon Arrival
The complete pump unit should be inspected immedi-
ately upon arrival, and ary irregularities arising due to
shipment reported to the cartier
Care musi Ee taken during unpacking to avoid dam-
‘age to the equpment. A copy of this instruction manual
‘and Instructions for various other components will be
included in the shipment.
Inspec: allpackaging to avoid discarding these instruc-
tions and other pump paris and accessories which may
be packed inside shipping containers or atiached 10
skids in individual packages.
D. Handling
Use care when moving pumps. DO NOT lift pumps
or pumping units by eyebolts (when provided). The
pump oyobolt is designed only for removing the back
pull-out assembly and the motor eyeboit only for moving
the motor. An assembied pump should belifted using a
sling uncer the suction nozzle and the bearing housing
‘Complete purrp, diver and motor units should be hoisted
using slings beneath the bedplale under both the pump
and driver. Make certain that the equipment used to lift
‘the pump of fumping unt is capable of supporting the
weighs encountered.
E. Storage and Preservation
‘The standard domestic shipping end preservation pro-
tection is suitable for the period of shipment (in covered
trucks) and installation.
‘The equiprrent is also protected for a short period of
covered storage at the jobsite before installation. If the
pump is ot to be installed at once, special precautions
must be taken. One method is to epp¥y special protec
tion before sh pment, but this acidiiona packaging must
then be removed before insallation. Trerefore eppica
tion of special protection in the field is suggested. As 2
minimum the purnp must be stored in a dry, clean plac
‘Tho unit should be stored in an approximately level posi-
tion with no strains anolied, Flange covers should be left
inpplace. Its recommended 10 flush the pump and bear
ing rousing with a suitable rust preventative. Contact
your local IngersolDresser Pump Company represen
tetive for any ackitional recommendations. The indwvid
ual manufacturers of other components should be con:
tected for thei” recommendations for long term storage.
F. Pump Groupings
Class HOC2 pumps are grouped according to seal
size and beating systems. Relerence is mace through-
Out his manuel te Group 1,2, oF 9 oUMIPS. Listed below
Se tho pumps bolonging to each group,
o
Group! Pumps
tvextx6 HOC HOC.
Sx1¥ex8 HOC HOS.
ivxtxa HOC. Hoc
HOC
Hoc
HO
3x1%x10 HOC
Group2 Pumps
eae ieee sce
x6x13 HOC
10x0x13 HOG
ax6x15 HOC
3x2x10 HOC
4x3x10 HOG
4xax10L HOG.
6x4x10 HOC. 10x8x15 HOC.
Sxtex18 HOC
Sx2x1a HOC
4x3x1¢ HOC
Hoc
xax13I. INSTALLATION
ensure a successful installation
NOTE: ‘ihe design of piping systems, loundalions and other areas of