JSB Series Centrifugal Pump Operation Manual ZHENGZHOU JINSHI MACHINERY CO.,Ltd (PLEASE READ THE MANUAL CAREFULLY BEFORE USE)Contents 1. Usage and Application Range 2. Structure and Working Principle 3. Main Techenical Parameters 4, Seal Apparatus Maintenance 5, Bearing Cavity Maintenance 6. Installation and Adjustment 7. Operation 8. Troubleshooting 9, Characteristic Curves 10. Main Parts & Wearing Parts Ifyou have any questions or problems,please contact us, we shall serve for you enthusiastically! Suhe(Adde): 28M — ES HL AL Ba wa 6 % No. 6, Minghui Road,Mazhai Industrial Park,Erqi District,Zhengzhou HBiG(Tel): +86-371-86156788 f@BE(Fax): +86-371-86156988 lisia(Post code): 450000 E-mail: zzjs818@126.com FaALCWeb site): www.zzjsjixie.comaa SH SERS URAL RR ZS ENGLNOL ANGHINACHINER CO. 1. Usage and Application Range JSB series centrifugal sand pump mainly supplies to solids control circulating system of oilfield drill rig,and be used to provide drilling liquid with a certain discharge capacity and pressure to sand, desilter and mud mixer,to assure these equipments work efficiently. ‘The JSB10x8X14 centrifugal sand pump applies to over 3000-meter-long drilling rigs, with big viscosity and specific gravity drilling fluid.The JSBS*6x14 centrifugal sand pmp applies to over 3000-meter-long drilling rigs. The JSB8%6*11 centrifugal sand pump applies to under 3000-meter-long drilling rigs,also can be can be used to supply mud to triplex mud pump as a filling pump.The JSB6*5*11 and JSBSx4%14 centrifugal sand pump applies to truck-mounted drilling rigs or pocket drilling rigs.The JSB4x3 X13 centrifugal sand pump is usually used as ‘measuring pump or replenishment pump.The JSB3*2X 13 centrifugal sand pump is usually used as clean water pump. 2. Main Structure Feature and Working Principle Its main parts are pump shell, impellers, bearing block, pump axle, bearing, shaft coupling,wearing plate, seal apparatus, oil seal, motor and base.the following is the structural dwg. of the pumps. t 2 Ly, ots ody oll \o\ |]aS AH Se LRA BR 2S (HO JNSHI MACHINERY CO.LTD 1 Casing 7 |_Boltassygland | 13 | Cover,0.B Bearing 2 Impeller % | OilsealIBBrecover | 14 | Oil sealO.B.Brecover 3 | Stuffing boxsmech seal | 9 | Bearing,inboardaspacer | 15 | Lockmu,0.B Bearing 4 | Frame,grease lubricated | 10 Shaft 16 | Paking,shaft-w/latern ring 5 | Sleeveshaf(MS.pump) | 11 | Housing,O.B.Bearing | 17 Seal mechanical © | Ganld assypacking | 12 | Bearing.0.B.@ bra-set) ‘The Series Centrifugal Sand Pump has these features: (1) Open impeller,apply to transport high viscosity drilling liquid. (2) Combination seal for a long service life. (3) Use universal bearing houses and bearings,convenient to maintain and cut the costs. (4) The major parts are made from antiwear nodular iron,and long service life. ‘The prinple is that under the motor, the impellers of the pump rotate at high speed, the dring fluid is sucked into the suction pipe. After the drilling fluid flows through the suction pipe and gets enough energy and velocity under the centrifugal force, the drilling fluid is expelled continuously out of the pump. 3.Main Technical Parameters ‘The pump clear water performance: Parameters | Impeller | Rotate Pam ‘Allow | Recommend ed Capacity |’? | Efficiency |“ dia. | speed || ead cavitation | power mh om Model Inch | min m (m) kw 14" | 1450 | 380 | 28-33 | 65 5 0 sspioeas | 2” | 50 | 370 [ress | 5 5 12" | 14s0 | 350 [28-33] 65 48 8 ey | | | ees i a @ || i me, a Es) 5 |e) we lee, @ a ur _| 1450 | 240 | 24-28] 65 38. 45 SSB8x6x11 [Tor T1450 | 220 | 24-28] 65 35 37aS HSLAB ZS HENGZHOC ANSHNACHINERY CO. i a a a | a) mw a LJ a ur_| 1450 | 200 | 24-28 | 6s 40 4s $SB6xSx11 FT 4450 | 180 | 24-28 | 65 35 7 to" _| 1450 | 160 | 2428 | 65 32 30 ie | ao | BO | ee Cy mm | so | 100 | es) a sspaxgas [ 13" | 1450 | 80 | 22-28 | 65 40 15 | 1450 | 70 [mae] & 3 5 ur _| 1430 | 60 | 22-28 | 65 35s u > es ae i a ‘The pump clear water performance:(continued table 1) “Allo nd Parancer |Unpetir [Rowe || PUMP Ta miony] ATW [Reon dia. | speed i head cavitation | power Model Inch | rimin | ™ m 8ESE exziz | 009 | ovs | zzot | svast | or jose] ees] cee | elec) ove | TS 8 | BOC | S6T SS/P1<9*80SE qxiz | 059 | 056 | e661 | suest | ove | ose | ceva] cee [ete] ove |ceee| we | so | sor SLiplx9*88SE Zeoz | 059 | os6 | Lo0z | 98691 | or | roo | zzz-a| ze | soz | sox | sect | eet | 919e| ose SLipL*8x01dSt pur | aman | aouy | ounew | your | oeyy | Hour | HIN ofafaja)o}eyy weu wa Ip 1a sand spout dks dung ‘suorsuauic, easrs6 | 98c | 609] aver] svso [voce] 908] wir | orp | oct | sci | sty | ore [rest ) ost | suermcxeast Bit | one | v9 | cist | scs6 [eave | 9809] wry | oir | oct | set | ory | ory |wzst) ost | leI~cxtasr oat | v19 | est | sozor | vere | 9809] crv | ore |wzst| oot | ore | ors | soot} ost | 1/etxt=rest ‘oe | 29 | 1st | socor | 98re | 9809} oI-r | I-y | rzst| O91 | GIB | 61s | $061) O8T SUE Ixexb ast gsst | zor| viz] erst] ct |oe9e| 89 | ors | ors | soot) ost |czs) ws |esiz) ole SBP XP x SESE osst | oar] vis] tect] ezt | oeoc| 9 | 61-8 | 61-8 |soor| ost | czee| wes josie) ole TH XPxsast ost joar| vis | veci| cer [ose] aro | ore | oie |soor| ost | cee] ws |osiz| ol | oewixrxsast = THT OD AETATONA ISNT OHEONERT (7 Aae JH SAN LBA RS IMENGZHOL JINSHE MACHIVERY CO.17D_ B. Adjustment If there is no special requirement,our pumps are used the following coupling. r (sy c 4} 1-Motor coupling 2-Pump coupling 3-Coupling rubber Good service life of the pump and driver depends upon good alignment through the flexible coupling.If the electric motor was mounted at the factory,the pump and motor were in alignment when shipped.The alignment between the driver and pump should be inspected after installation to ensure that transportation or other handling has not caused misalignment of the unit.Poor alignment may cause failure of the coupling, pump, or motor bearings, or of either shaft. ‘The recommended procedure for coupling adjustment is by the use of a dial indicator, as illustrated in the following.The dial indicator is attached to one coupling half with the indicator button resting on the O.D. of the other coupling half to measure offset misalignment.To measure angular misalignment,the indicator is positioned so that the button rests on the face, near the O.D.,of the ‘other coupling half. Rotate the shaft and dial indicator one full revolution while the ‘ther shaft remains stationary and note the T.1.R.Unless otherwise specified by the coupling manufacturerofiset misalignment should be limited to 0.4mm(0.005) inches and angular misalignment should be limited to 0.4mm(0.005)inches.Adjust misalignment by loosening driver or pump mounting bolts and re-tightening orofS RRSHTRAR ES AENGZHOL JINSHHI MACHIVERY COLD shimming as required. 4 Be Measuring Offset Alignment Measuring Angular Alignment In areas where a dial indicator arrangement is not available, an adequate job of alignment can be done with a straight edge.This method is especially useful if the coupling used contains an all rubber drive clement. ‘To check offset misalignment, lay the straight edge in line with the shafts on the O.D.'s of the coupling halves. There should be no gaps under the straight edge. Check two locations 90° apart. Angular misalignment can be checked by measuring the gap between coupling half faces. There should be no more than 1/64” gap under the straight edge or 1/64” variation in the gap between coupling halves. Measuring Offset Alignment Lsrrive Measuring Angular Alignment —+—J0-Po = 10. | eel = ie 2 ° ° oO 60 720. 180 240 300 360 420 480 ‘540 FLOW iti: O(m?/h)a eaten ANSHIMACHINERY CO.LTD ARENT, ss06xsK14 RAG 11 1450 rom Pup Tye RELLER DIA. 50. 100, | 4 eq 4 = 4 3 + { O=8) oa e 30 00 925. 45 220: ES = 15: ~ = 10 4 a-Pa eg 4 AC t ‘ 07 Geo a Ted Bao 30058 AT wT S40 ° FLOW til: O(m3/h) FETE I8OSOT EE He, Bue Tree teeter bu. § 100, q ca t+ 45 ia = Ps = P++T Bal [|_|] 3 o 720.180 240 300 360 420 480 540 FLOW ith: O(m?/h)as Seis UA RS AINSI MACHINERY COTO HORNE, ISBAXSKIS HALE 12 HH 1450 rpm Pume TYPE IMPELLER DIA. SPEED 50. 45 40 35. E30: = : 2226: A {> EP 20 15) 4 to ti 5 AAI O- 9-30 60 -90~«120:«150:«180:« 210 240-270 (en? /h) FLOW AAANE: sB4x3K13 HEHE: 11 Hit, 1450 rpm PUMP TYPE IMPELLER DIA. SPEED 100. aa 4 =a aa « t Io ‘60 r 30 KI oo = g T on! i 0-Po oi t+ 4 & - ° 0 306080 «120150 «+180 210 240 270 FLOWiag: Q(m*/h)“Simones WRAGE: JSBSX2K1S HRA: 12" Hl, 1450 rpm PUMP TYPE TMPELLER DIA. SPEED 100, a sa = 60 SS at 30 o-" Zz Ff 0-Po aa 307 a0 6O~—«BO«*TOD:-«20« 140 160 180 FLOW i: O(rr#/h) HORS, sB3x2x13 HA 1 Hit: 1450 rpm Pune TYPE IMPELLER DIA. SPEED 50. 100. 4 & é 3 4 = © 60 Fie EA 30 Hf 9 s o- 2 18 10] LY &e [| [o-Po 5 4 ° ° Q 20 40 60 80 Joo 120 140 160 180 FLow iti O(rn?/h)ay JH UA A [HENGZHOL JINGHI MACHINERY CO.LD 10.Main parts & wearing parts (1) Overall pump parts (seeing the installation sketch) Item ‘Name Dwg. No. ‘Number Remarks 1 | 3x2x13 pump head | 640202123 1 4x3x13 pump head | 640202222 1 6x5x11 pump head | 640202529 1 Parts dwg.no. as the 65x14 pump head | 640202628 1 following show 8x6x11 pump head 640202826 1 8x6x14 pump head | 640202925 1 10x8%14 pump head | 40203121 1 2 Coupling I 060002-220 1 For pump above 6*5x11 Coupling II 060002-165 1 For pump under 4x3*13 3 | Coupling rubber 1 | 060003-200 1 For pump above 6*5*11 Coupling rubber II 060003-145 1 For pump under 4%3*13 4 Shield 1 060004-406 1 For pump above 6*5*11 Shield II 060004-290 1 For pump under 4x3%13 5 Motor coupling. (060004-ww 1 ww-motor power (2) Pump head parts5H LRAT PAS NGJHO NS MACHER OD rrem | gry | PART No. | MISSION MarerarL | WHGHT 1 | 1 | Seebelow | Seebelow (7600.3 1a | 1 | 0602 | _10399-46-1 Vellumoid | 001 1B | 12 | 0603 3952-61 si 005 1¢_| 12 | 0608 3802-76 St 016 1D] 1| 0605 | 8508-04-07 Sil 0.03 TE | 0605 [8505-04-01 Si 0.03 2 | 1 | ¥Fii | Seebelow Tre00s 2A 1 | 0607 19110-72 Viton 0.002 2B [1 | 060s Sil 0.02 2c_[ 10609 Sil 0.18 3e¢ [1] 0610 | 22323-01-30 ‘Gs003 20 ae | 1 | 0611 | 20614-01-30 QT600:3 20 3a [2 [0612 3861-117 Su 2.05 3p [1 _| 0613 19368-01 Brass 01 4 [1 | 0614 206224 51308 1 3ai_[ | 061s 2A Tung/Tung 1 saw] 3 | o6t6 Kevlar oa sav | s | ost7 Kevlar 07 SA_[ 1818 Brome 0 6 [2 | 0619 BSTOIA S308 015 7_|1_| 0630 | ~20612-02-33 42CrMo 17 7A_[1_| 062 20983-08A 38CMoal T 7 | 1 | 0622 4971-821 si on 1¢_[ 10623 | 33448-01-72 Viton 0.005 7_| 1 | 062 St 03 81 [065 DAI0-1A Composite | 04 [1 | 0626 | —20618-12-1 Cast iron 80 3C_| 1] 0605 | — 8508-04-01 Su 0.035 9p _[ 1} 0697 8267-01 Stl 02 9G_| 3] 0608 2538-1H Sul 0.16 T0A_| 1 | 0629 20626 Iron 26 [op [1 | 0630 20625 GasketJ.B.Brg.Cover | Vegetable fiber | 001 10¢_| 1 | 0631 30619-01 | Oil seal, B.Brg.Cover | Buna-n 0.06 10D_|_2 | 0632 3861-1 Bolt, LB.Brg Cover Sil 0.05 10E_| 2 | 0633 3932-2 ‘Nut, LB Brg. Cover St 0.007 1oH_| 1 | 0613 19368-01, Grease iting Brass 001 [1 | 0636 20615-1 Bearing inboard ‘Vendor 2A 12_|_1_| 0635 | 20624.01-01 | — Housing.0.B bearing Tron 6 T2_| 1] 0636 7496-253 | Seal, .B Brg housing | Buna-n O01 1B | 4 | 0637 3861-138 | Bolls, OB.Brghousing | Stl 0.05 1ac_| 2 | 0638 3952-6 | Nut, O-B.Brghousing jam | Sul 0.016 B [1 | 0639 206170 Cover,0.B Bearing Tron 18ax HSS LRAT AS Ae HNL MACHINERY COLD Grease zerk, A | 1 | 0613 19368-01 OB Bry Cover Brass 0.01 wp | 1 0640 7496-26 O-ring, O.B.Brg.Cover ‘Banana ‘0.001 Bc | 1 0641 20619-02 Oil seal, OB Brg. Cover Buna-n 0.04 13D_| 2 | 0682 3861-139 Bolt, 0.B.Brg Cover Stl 0.025 14 | 2 | 06s 20616-1 Bearing, O.B. ‘Vendor 15 T4A_|_1 | 0684 6124-4 TLockwasher.0.B Bearing Sil 0.01 4B | 1 | 068s 6123-4 Locknut, 0.B.Bearing Sil 02 Casings-includes studs,nuts & gasket T? [1] 0601-3213 | 19203-01-30A Casing,3>2*13 T6005 5 1 [1 | 0601-4313 | 19205-01-30A Casing. 43x13 1600-3 7 1 [1 | 0601-sai4 |” 19222-01-30A Se4xl4 (Qr600-3 5 1 [1 | 0601-6511 | 19122-01-30A Casing,6xS*11 (QT600-3 0 1 {1 | 0601-6514 | 19123-01-30A | Casing, 65514 QT600-3 95 T* | 1 | 0601-8611 | 19763-01-30A | Casing, 86*11 (QT600-3, 97 1 | 1 | 0601-8614 | 19117-01-30A Casing. 8*6x14 QT600-3 125. T= _| 1 | 0601-10814 | 20937-01-30A_| Casing, 10-814 (QT600-3 155) rs DP _[ 1] 0606-32¥YY | 19204-XX30] —_Impeller,3x2*13 1600-3 9 2° | 1 | 0606-43 YYY | 19206-XX-30 | Impeller,4x3%13 (T6003 125 2 [1 | 0606-54 YYY | 19224-XX-30 | Impeller,5*4*14 QT600-3 13 2 [1 | 0606-65 YYY | 19121-XX-30 | Impeller,6*5x11 QT600-3 4 2* | 1 | 0606-65 YYY_| 19121-XX-30 | Impeller, 65x14) (1600-3 18 2 | 1 | 0606-86 YYY | 19116-XX-30 | Impeller, 86x11 ‘QT600-3, 18 2* | | 0606-86 YYY | 19116-A0-30 | Impeller,86x14 T6003 20 2* | 1 | 0606-108 YYY | 21867-XX-30 | Impeller,10*8*14 T6003 20 ‘Note: 1. XX—Impeller code—Firsr X equals diameter of impeller in inches minus 4.Therefore 10%6,9"=5 ete... 2. Second X equals 10.5"impeller is coded as 64, 12"impell ete. 14" use lettet A; frational data inl/8's Therefore 1/8"=1, 1/4°=2_,etc...Thus a ler is coded as 80, 13.25"impeller is coded as 92 3. YYY—the metric diameter of impeller, therefore 12” is eoede as 30Smm, 11” is coded as 280mm_FASHH Se UA BRS ZHENGZHOU JINSHI MACHINERY CO.,LTD Wi AA RAT Good faith-based Quality as first AABRAR Company Contact Suhk(Addr): 8) hi — ok 4 eT Ae he BAe 6 No. 6, Minghui Road,Mazhai Industrial Park,Erqi District, Zhengzhou \ti§(Tel): +86-371-86156788 fe3U(Fax): +86-371-86156988 {W4%(Post code): 45000 E-mail: zzjs818@126.com Fdik(Web site): www.zzjsjixie.com