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  • Wa0004

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    Asif Muhammad
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    automation

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    DOC-20170121-WA0004 (1)

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    © All Rights Reserved
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    3 views21 pages

    Wa0004

    Uploaded by

    Asif Muhammad
    automation

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
    Flag for inappropriate content
    of 21
    VN INDUSTRIAL AUTOMATION & CONTROL Mehmood Ahmed Salman Ahmed Shairam Khan LECTURE 1 Industrial Automation * Introduction Milestones in the History = Types . + Role in Industries * Advantages «Process Industries Overview Applied Electronics & Mathematics "Electricity Concept * Electronic Concept * Functions & Graphs INTRODUCTION: 1 Implementation by automatic means without the need for human interaction i.e. self controlling, self-adjusting Use of high control capability devices for an efficient manufacturing or production processes Achieving tasks that are beyond the human capabilities in the Hi mation *+ Technology began with the utilization ofthe steam engine by James Watt in 1769. * Machine could replace manpower or horsepower + 1837 Joseph Henry invented an electromagnetic switch that was called a relay. + Later they were used for building electrical controllers and were called hardwired programmed controllers + In 1968 a team from the American company Allen Bradley Under the leadership of Odo Struger developed the first programmable logic controller (PLC) ‘TYPES OF AUTOMATION Machine Level Automation + Manufacturing industries + Fixed / Hard Automation + Repetitive operations + Controller / PLC based + Not Flexible + Higher production rate (Mass Production) + Reduces unit cost Process Autom: + Process Industries * Programmable Automation + Involves Continuous / Batch processes + Flexible Process Automation Optimization + To Automate a Process * Control System Ww Mehmood Ahmed ‘Salman Ahmed + General Control Scheme + To Optimize a Process + Control System + Optimized Control Scheme VOLTAGE REGULATOR: Based on observation Data gathering May involve control equations INDUSTRIAL AUTOMATION & CONTROL Shairam Khan INDUSTRIAL AUTOMATION & CONTROL ‘Mehmood Ahmed Salman Ahmed Shairam Khan LECTURE 2 Field Sensors & Transmitters Sensors & Transmitters Signal Standards = Process Variables PTFL Final Control Elements = Control Devices ‘Sensors & Transmitters: + Sensor: + Mechanical signal >>> Electrical signal (Sensor) + Transducer * Converts energy from one form to another *+ Resistive, Capacitive and inductive + Transmitter + Electrical signal >>> Standard Electrical signal * 4-20mA for transmission ‘Signal Standards + Digital Signals + Sink & Source + Digital input * Dry Contact (limit switch) * Wet Contact (relay) + Sensor Based input (Proximity, IR sensor) * Relay Based Input + Digital Output + Actuator Based Output + Relay Based Output * Analog Signals, Voltage and Current Signals + Analog input + Loop Powered * Direct Powered + Supply Powered +» Analog Output + “Control valve Based Output + VED Based Output Process Variables PTFL + Pressure + Temperature + Level + Flow + Density * pH INDUSTRIAL AUTOMATION & CONTROL Mehmood Ahmed Salman Ahmed Shairam Khan RTD: + PTi00 ite Two Wire Three Wire Four Wire Connection Connection Connection Maatured point Reference point (hee neon) (2d junior) 1 pelo in ail ade 1 1 Feet Mi sO ec THERMOCOUPLE Free [er ester Code [ange Fremacoe] Poxtve | Rogive ee heal J | tom {conte «| = K | cromet | ates | + am | uso meme fenton YQ =| INDUSTRIAL AUTOMATION & CONTROL Mehmood Ahmed Salman Ahmed Shairam Khan Pressure Transmitter: eae Gauge Vs Absolute Pressure Absolute Cause am, ‘Working Principle 3-Valve Manifold: = Barometric Range Atmospheric —> Total Vacuum == | oeeuee change >} Diaphragm ‘Sensor current INDUSTRIAL AUTOMATION & CONTROL Mehmood Ahmed Salman Ahmed Shairam Khan Level Transmitter Float Type Radar Type © © Flow Transmitter + Volumetric Flowmeter * Vortex Flowmeter * Turbine Flowmeter + Magnetic Flowmeter Hagnet col where cea canstont Non-magretic conduit Flowing water---~ Induce roitage, Mindcates rate of weter flow) Megnetic field, 8 Megat coil Figo 148—Senemane view ola magnets Fowl. INDUSTRIAL AUTOMATION & CONTROL Mehmood Ahmed Salman Ahmed Shairam khan Orifice Plate ‘Orifice plata with flange tapings H ‘Ap > a Py Pa Orifice plate | Control Devices + Valves & Types ‘+ Automatic On/Off & Control Valve * Valve body + Globe, Butterfly, Ball, Gate, Rotary Globe etc, + Actilator + Pneumatic, Motorized, Hydraulic + Positioner Gate Valve Globe Valve INDUSTRIAL AUTOMATION & CONTROL ‘Mehmood Ahmed Salman Ahmed Shairam Khan Ball Valve Butterfly Valve Handle Valve OFF Vale ON Valve Body i ea Seal Ball With Hale Through It Rotates Around Vertical As Valve Actuators + Pneumatic Actuator + Arto Open + Arto Close + Hydraulic Actuator + High force applications + Fluid leakage issue + Motorized / Electrical Actuator Solenoid Valves ‘+ Combination of two functional units + Electromagnetic solenoid with its core + Valve body with orifices Positioner Actuator Positioner Valve a) Mehmood Ahmed Variable Frequency Drive + Working Principle + PWM. Servo Motor + Types AC, 0C ‘Stepper Motor + Brushless Motor P&ID Study First Letter INDUSTRIAL AUTOMATION & CONTROL Salman Ahmed ‘Shairam Khan Flow Indicating Controller Tie ‘Temperature Indicating Cont. Yic PLC Indicating Controller ty ‘Temperature Computer Output FT Flow Transmitter 1 Temperature Transmitter WN INDUSTRIAL AUTOMATION & CONTROL ‘Mehmood Ahmed. Salman Ahmed Shairam Khan LECTURE 3 Industrial Communication = Protocols & Interfaces * Communication Protocols & Interfaces + Protocols + Rules and Procedures + Profibus, Profinet, Modbus, Control Net ete. + Interfaces i + Networking communication points for nodes. + RS232, RS485, TCP, Hart etc. (1 MODEL OVERVIEW ; ‘Networking Framework to OSI Model Implement protocols in 7 layers Layer ‘Transport End-to-End ebnections ‘sha Rei Network PROTOCOLS Modbus eff we (=] + Implementations + Serial Asynchronous S232 + Short distance point to point sags, + Multi point communication Rsa22 + Single Master and Multi Slaves RS422/485 Pinout (9 Pin) Pint Pins 40 WN INDUSTRIAL AUTOMATION & CONTROL Shairam Khan ‘Mehmood Ahmed Salman Ahmed 5-05 2 = S g 8 Mark Space + Mark Mark u. ea ne ieee Idle {9 Hatt ees Yee 0 Jae eee © ey bea | 2 Idle iy iT a Isat iot AD RY Nodez Node N-T Comparison RS422 - RS485 RS-422 Rs.485 > D C ROR R yy 1000 120.0 1200 1 generator ae , w erators / receivers ‘aiplex costae Hal Guplex operation -Vio+v Max common mode voltage 7Vtos12V 4ka Receiver input impedance 12K qa Minimum generator load eon <150 mA to GND Generator short circuit current

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