CONFIDENTIAL, UNIVERSITI KUALA LUMPUR INSTITUTE OF PRODUCT DESIGN AND MANUFACTURING FINAL EXAMINATION JANUARY 2016 SEMESTER COURSE CODE : PPB 15104 COURSE NAME : MANUFACTURING TECHNOLOGY PROGRAMME NAME : BACHELOR (FOR MPU: PROGRAMME LEVEL) DATE : 23 MAY 2016 TIME : 2.00 PM — 4.00 PM DURATION : 2HOURS INSTRUCTIONS TO CANDIDATES: 4. Please CAREFULLY read the instructions given in the question paper. 2. This question paper has information printed on both sides of the paper. 3. This question paper consists of ONE (1) section only; Section A. 4, Answer ANY FOUR (4) of FIVE (5) questions. 5, Please write your answers on the answer booklet provided. 6. Answer all questions in English language ONLY. THERE ARE 4 PAGES OF QUESTIONS, INCLUDING THIS PAGE.JANUARY 2016 CONFIDENTIAL SECTION A (Total: 100 marks) INSTRUCTION: Answer ANY FOUR (4) questions. Please use the answer booklet provided. ‘Question 1 (a) Sketch a complete table explaning on ‘Solidification Process’, (6 marks) (b) Describe TWO (2) differences between open and closed mould. (4 marks) (©) Explain the production sequence of sand casting starting from sand preparation until finished (10 marks) (d) Briefly describe the gating system design requirement. (5 marks) Question 2 (@) List FIVE (6) steps in ‘Permanent Mould Casting’ process. {5 marks) (b) Sketch the complete ‘Permanent Mould’ casting process. (6 marks) d) Identify TWO (2) defects and causes of the defect that normally occur in injection moulding process. (4:marks) Explain the ‘Investment Casting Process’ and provide TWO (2) examples on the application of the process, (10 marks) PPB16104 MANUFACTURING TECHNOLOGY Pago 1 of 3JANUARY 2016 CONFIDENTIAL Question 3 (a) Tensile testing is one of the most fundamental types of mechani I tests performed on a material, Plot, label and explain the stress-strain curve behavior for a mild steel material as the test specimen. (6 marks) (b) Compare and differentiate between hot and cold working processes and explain the possible objective of hot working process. (6 marks) (c) Describe the ‘extrusion’ process and name three materials that are commonly used in extrusion process. (7 marks) (d) Sketch and explain the ‘Spinning’ process. (6 marks) Question 4 (@) Name FOUR (4) types of miling cutters and its application. (8 marks) (b) Name and sketch FOUR (4) types of ‘Peripheral Milling’. (8 marks) (©) Explain the ‘Turning Process’ in machining operation. (4 marks) (4) Name FIVE (5) operations that can be performed using lathe machine. ( marks) PPB15104 MANUFACTURING TECHNOLOGY Page 2 of 3JANUARY 2016 CONFIDENTIAL Question 5 (a) Explain the term ‘Continuous Chip’ and ‘Discontinuous Chip’ in metal cutting. (8 marks) (b) Describe the ‘Cemented Carbide" toot material. ( marks) (c) Explain the term ‘Too! Life’ and four possible too! failure criteria, (4 marks) (@) Explain FOUR (4) advantages and disadvantages of lasers when applies to metals. (8 marks) END OF EXAMINATION PAPER PPB15104 MANUFACTURING TECHNOLOGY Page 3 of 3