Professional Documents
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TB 43-PS-780, The Preventive Maintenance Monthly, is an official publication of the Department of the Army, providing information for all
Soldiers assigned to combat and combat support units and all Soldiers with unit maintenance and supply duties. All information published has been
reviewed and approved by the agency responsible for the equipment, publication or policy discussed. Application of the information is optional
with the user. Masculine pronouns may refer to both genders. The use of product or company names does not constitute endorsement of those
products, services or companies by the U.S. Army. The use of non-DoD hyperlinks, along with their content, does not constitute endorsement by
DoD or DA. Neither DoD nor DA exercises any editorial control over, and cannot vouch for, content on non-DoD websites.
Approved for
Public Release;
Distribution is
Unlimited
November
2017
we’re thankful
fOr all the Ps
readers…
…and the
GoOd pm
Soldiers
pUll on
their
equipment!
we’ve really
Readiness Problems? got our PMCS
BLST Them Away! 27-34 work cut out
for us here.
ISSUE 780 NOVEMBER 2017
MISSILES 35
HIMARS PM Tips 36-37
COMBAT VEHICLES 2 Sentinel Pointers for New FMTV Platforms 38
Roadwheel Damage
• Chunk the Some of your
roadwheels are lookin’
Roadwheel Damage kinda chunky! Wonder if
• Fight Fires with they need replacing?
NBC Filter PM!
• Ramp Up Ramp PM!
Maybe you
oughta check
the TM!
s ome chunking and separation on If there’s one inch or more of rubber tread
the roadwheels and compensating from approximately 75 percent or more from
idler wheels on your M1-series the metal surface, or chunking that exposes
3
tank are normal. But how much is /4-inch or more of the metal surface, it’s time
too much and when do you need to for a new roadwheel or idler wheel.
replace a roadwheel or idler wheel?
Check roadwheels and idler wheels Checking for proper track tension,
for chunking and separation from loose hardware and debris will keep roadwheels
rubber tread and idler wheels in good shape
fight
damage to
roadwheels AGES! have any fires!
and idler
wheels to a
minimum.
fires
with
Check track tension after every
NBC Filter
PM!
operation and adjust it as
necessary.
Loose track lets the center
guides hit the rubber tread on
roadwheels and idler wheels.
That results in rubber gouging
and chunking.
Before operations, it’s critical to do if the NBC system
Check roadwheel and idler wheel the BEFORE checks in TM 9-2350-264-10-3 meets any of the du ri ng
Crewmen, (Sep 11, w/Ch 3, Jan 15) for the M1A1 and “not fully mission op er At io nS
mounting nuts for looseness. ,
doing regular in TM 9-2350-388-13&P (EM 0334, Aug 16) capable” criteria, WA tC h
if you find any, tighten them preventive for the M1A2 SEP2. your tank is NMC! fO r th es E
like it says in the -10 TM. maintenance on w Ar Ni ng
your M1-series Si gn s:
Keep those lug nuts tight. tank’s NBC • Low or no air flow at the NBC hose sockets or bulk dump.
system is very
Loose lug nuts allow the important.
roadwheels and support • Air temperature that doesn’t change when • The OVERHEAT SPONSON IN, OVER-
wheels to wobble. That strips
the lug bolt threads and eats Doing PMCS
NBC TEMP is adjusted. HEAT SPONSON OUT, or NBC FILTER
away at the wheel’s mounting not only CLOGGED warnings come on.
holes. The more the wheels keeps your
move, the better the chance tank ready to
that the center guides will hit fight, it can
and damage the tread. keep you from
being hurt or
Make sure you check track daily even killed!
for rocks and other debris.
Rocks get thrown up by the
track and lodge between the Press NBC TEMP ADJ
roadwheel arms. That results to activate…
in gouging and deep cuts or Two crewmen were recently injured by
grooves in the tread. NBC system-related fires. Those fires
could have been prevented by following …then press here to
Removing them will go a the PMCS guidelines in the TMs.
long way toward keeping the adjust temperature
roadwheels and idler wheels
in good shape.
if the
hydraulic level Level above 1/2 full can blow seals!
is too high
(above 1/2 full),
the hydraulic
seals will
blow!
Too low
(below 1/4 full)
and the ramp
might not raise
and lower.
The
Man, this is a yeah, Your annunciator
bad time for We’ve gOt ramp panel should
our ramp to a mission! didn’t flash and
suddenly stop suddenly sound if the
working. quit doing hydraulic fluid
its job. drops below
6 1/2 gallons.
• Be careful not to exceed the load capacity for the ramp and ramp door. The ramp
chains may stretch or break and you can ruin the hydraulics. The ramp door seal or
hinges could be damaged.
The ramp’s load capacity with slat armor is 1,000 pounds and the door’s load
capacity is 500 pounds.
Always raise or lower the ramp completely. Don’t lower the ramp partially so that
Soldiers can have a seat or to carry equipment, especially when slat armor is installed.
Leaving the ramp partially opened for a while can stretch the chains. Extra weight
Check out these tips to from you and your fellow crewmen just makes it worse.
it’s not doing its job Ramp PM is your keep your Stryker’s ramp
because you haven’t responsibility! working like it should and And make Don’t flip ramp switch up and down repeatedly
been doing your job. keep you and your fellow sure you open
Soldiers safe! and close the
So what ramp smoothly.
should Flipping the
we do? ramp switch up
and down will
make the ramp
jump and jerk
as it moves.
That puts extra
strain on the
hydraulic rams
and can blow
the seals.
PS 780 7 NOV 17
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780 06-07.indd All Pages 9/25/17 6:09 PM
• Remove any water
buildup under the floor Be sure to lube When the vehicle is parked The door can swing open suddenly
facing an uphill incline, be very when the latch is released.
plates, then have your unexposed chain, too careful when opening the ramp’s Soldiers can be crushed between
mechanic give the ramp personnel door, especially if the door and the slat armor that
chains a light coat of slat armor is installed. covers the right fuel tank cap!
GAA semiannually to
prevent rust.
Sometimes only the Personnel
portion of the chain that door can
swing
shows when the ramp is
open
down gets lubed. There’s
with lots
quite a bit more wrapped of force
around the pulleys and
hidden beneath the floor
plates. So make sure your
mechanic lubes all of
the chain.
• A Stryker facing downhill on a slope of more than 15° may need a push from inside the
vehicle to help the ramp start opening, especially if slat armor is installed.
ahHh…
finger
FooD!
The covers
ain!
Tailgate Ch
So here’s how to
• Tame that ain Plugs
can be a little
tricky to make the job easier!
Dr
• Open the cal Found slip over the
De
• Manifold w? Try These Tips!
chain. That’s Slip a battery hold-
To her Hose
one reason
• Time to
down bolt, NSN 5306-
Loop on Was ded
why they’re
ay in th e 00- 739-7 754, through
• St Nee not always
Alternator
the cover. Hook one
• Alternate
replaced end to the last chain
when they get link and pull the
damaged or chain through.
deteriorate.
• If a tow bar is unavailable, connect cables, chains or ropes to the pintle of the prime
mover and to the lifting shackles of the towed vehicle.
• The towing vehicle operator should always make a final safety check of the tow bar pins
and safety clips before moving out and at all rest stops.
• Always insert tow bar pins with the head facing up and the safety clip on the bottom.
That way, if the safety clip fails, the pin is less likely to fall out.
• Never substitute anything for the tow bar pins or safety clips. Use only the authorized
hardware that is listed in the tow bar’s TM.
• When using a tow bar, also connect a safety chain with the appropriate load rating
between the two vehicles. That can prevent an accident if the tow bar breaks or
disconnects.
• When using a tow bar, also connect a safety chain between the two vehicles in case the
tow bar breaks or disconnects. Use a chain with an appropriate load rating.
• If a disabled vehicle’s brakes aren’t working, don’t try to flat tow it. Call for dedicated
wrecker support.
m echanics, replacing the HMMWV’s windshield washer hose is a simple task. But
• Avoid hills with greater than a 20 percent incline. • If you must tow in heavy traffic, if it’s not done right, you’ll have to turn around and do it all over again—and you
The weight of a disabled vehicle can push or pull tie the front lifting shackles of may have to replace the hose, too.
the tow vehicle, causing loss of control. the towed vehicle tightly to Some mechanics pay no attention to Loop clamps facing up?
the rear lifting shackles of the how the loop clamps that hold the hose in Washer hose may be crushed
you want prime mover and connect the place are positioned. But if they’re turned
air brake lines.
so the loop faces up, the hose is held at a
me to go
up there? • Use a ground guide whenever
no waY! higher profile. That makes it more likely
moving a disabled vehicle. The
ground guide must remain
that the hose will be crushed when the
visible to the driver at all times. hood is closed.
See Chapter 11-4, Section (9)h Instead, make sure the clamps are
in AR 385-10, The Army Safety positioned with the loops facing down.
Program (Feb 17), for more That holds the hose at a lower position
ground guide rules and tips. and decreases the chance of crushing it. If
• Only the driver is allowed to you need to replace the hose, order it with
ride in the disabled vehicle NSN 4720-01-164-7803. The hose comes
being towed. by the foot, so order as much as you need.
Alternator Needed
This 145-amp alternator is kaput, I’ve got you covered.
Master Sergeant, but there aren’t There’s a kit available that
any more in the supply system. converts your base model
What do we do now? PLS to a 200-amp system.
• Mounting Bolts ?
Dear Half-Mast, Dear Sergeant, Heads Up or Down count
Our unit has a base JT DI Us er Ac
You bet. The base PLS with the DDEC II • Update ters
for Utility Helicop
model M1074 palletized
loading system (PLS) with a engine came equipped with a 145-amp
busted 145-amp alternator, generator that is no longer supported. Acce ss
Tools
NSN 2920-01-349-9934. That means your vehicle has to be • Replace Broken
Problem is, this NSN is a Quick and Easy
terminal item on FED LOG,
upgraded to the 200-amp charging system and
• Tinted Overhe
ad Windows
and no replacement external battery disconnect that comes with
Get Green Lig ht
ed Items
is listed. NSN 2920-01-460-9889. • PM AGSE-Manag
TM 9-2320-364-14&P in This upgrade kit also includes the 200-amp
IETM EM 0206 (Apr 09)
shows a 200-amp
generator. You’ll find installation instructions
alternator for the M1074, for the kit in TM 9-2320-364-14&P.
but it’s not compatible And by the way, the DDEC II engine in the
with the 145-amp base PLS is no longer supported, either.
charging system.
Is there a replacement If your unit has an issue with an engine that
145-amp alternator or a needs to be upgraded to a DDEC III/IV,
kit to convert our PLS to contact TACOM’s PLS Team at:
the 200-amp system? I’ve
checked everywhere else
usarmy.detroit.tacom.mbx.ilsc-PLS2@
with no luck. Can you help? mail.mil
SFC T.D.S.
no!
mouNtinG
BolTs
shouLd be
inSTAlled
with the
Heads
DOWn! Update JTDI User Account for
Utility Helicopters Access
Mechanics, C
VA
T he Utility Helicopter Project Office (UHPO) tab on the JTDI website is a “One Stop
some MEDE with
s
The problem comes when the four mounting bolts Knowledge Base” tool to support information sharing with Black Hawk and Lakota
helicopter unted connecting the hoist adapter to the Westwind arm are
the ESSS
Mo installed with the bolt heads on top. maintainers.
ist
Rescue Ho led
st al That may seem logical but the correct way is to install On the UHPO, you can view information on current air worthiness releases (AWRs),
(EMRH) in
nting
have a mou lem!
the bolts with the heads down. That’s according to
WP 1355 of TM 1-1520-237-23&P and MWO 1-1520-23 7-50-108. safety messages, technical publications, newsletters, material fielding, fleet management,
bolt prob engine maintenance manuals and other information about H-60 and UH-72A aircraft.
Go to the JTDI website at: https://www.jtdi.mil
If you don’t have access to the UHPO website on JTDI, log in with your CAC and
Mounting register. Make sure you know your government sponsor’s information to complete the
…and
bolts should application.
not this
be installed
way If you’ve already registered, you need to review your account information once a
this way… year. If you don’t, your account will expire and be deleted. And you must log into your
account every 30 days. If you don’t, you’ll have to reactivate your account within seven
days or risk having your account deleted.
Procedures for updating your account are provided under the UHPO Account Help on
The CAUTiON in the MWO says
to make sure the bolts are
the right side of the page. Under Account Help, click on Update Registration Info. Your
inserted head side down to
alL the infO
yOu nEed tO information is updated after you accept the JTDI Acceptable Use Policy (AUP). After
prevent equipment damage. kNOW about you read the policy and click the acknowledgement box, you’ll receive a pop-up that
so check out Aviation Maintenance
EMRh is in
the TM, the says your information has been updated.
Action Message (AMAM) H-60-17- MWO and Got questions? Contact Richard (R.D.) Davis, DSN 788-8874, (256) 842-8874 or
AMAM-07, which addresses the the AMAM.
correct installation of the Dionne Croone, DSN 546-9856, (256) 876-9856. Or send an email to:
mounting bolts. Go to: richard.l.davis132.civ@mail.mil
https://asmprd.redstone.army.mil
wynetta.d.croone.ctr@mail.mil
PS 780 20 NOV 17 PS 780 21 NOV 17
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780 20-21.indd All Pages 9/18/17 3:03 PM
UH/HH-60 Series… Sometimes
that cockpit is
like an oven!
Tinted
Overhead
I’ve gOt some I went through my We nEed to figuRe
Windows
brOken TOoLs in
my NATs.
AFL and I’ve got the
same problem!
out a way to rePlace
thesE BrokeN ToOlS.
I wish we
Get Green
had some
tinted
overhead
windows!
Light
You’re a
lUckY soLdier.
yOu just Got
YoUr wish.
Mechanics,
did you know
the aviation
foot locker
(AFL) and the
Pilots, here’s some good news about the overhead cockpit windows on your Black Hawk:
new aviation Things are about to get a whole lot cooler!
tool system Tinted overhead greenhouse windows are now Left- and right-hand tinted windows
(NATS) are
covered approved for all Black Hawk helicopters in place of are alternatives to clear windows
under a the current lighter windows. In addition, the tinted
Rock Island
Arsenal (RIA) windows are an alternate to the clear windows.
warranty The left-hand tinted window comes with NSN
program?
1560-01-495-5522 (PN 70206-01001-111). The right-
hand tinted window comes with NSN 1560-01-495-
5529 (PN 70206-01001-110).
So if
Email a list of damaged or worn Scott Forsberg Make a note that the free air thermometer holes
yo ur to ol ,
s tools to include the manufacturer’s richard.s.forsberg.civ@ are not located in the same location as the H-60A/L
ed part number, NSN (if available),
ar e damag mail.mil
ex ch an ge tool name, brand name/contractor windows. On the H-60M LHS configuration, it is
new and quantity. Commercial:
th em fo r ’s located 9.12 inches outboard of the inside edge
ones. He re Also include the unit designation (309) 782-6568
ho w ! that you need etched on the tools. of the window. This requires a longer bonding
Forward the information to: FAX: DSN 782-3682
jumper, which you must order separately.
TM 1-1520-237-23&P (EM 0013) identifies the LH bonding strip as item 26 in Fig 1-66, NSN
The RIA warranty program is a one-for-one After coordinating
After coordinating with
withRIA,
RIA, 5999-01-498-2232. WP 0807 00 provides the installation procedure for the bonding jumpers.
tool exchange with the tool vendor.
shipunserviceable
ship unserviceable tools
toolsto:
to: TM 1-1520-280-23&P identifies the RH bonding strip as item 9 in Fig 1-75, NSN 5999-01-583-
if RIA can’t get the exact tool required or 8035. WP 0758 00 provides the installation procedures for the bonding jumpers.
ordered, they will try to find an equivalent Rock Island Arsenal
tool from another vendor. These windows reduce the amount of light that gets through to the cockpit by 30 percent.
ATTN: Scott Forsberg
That in turn lowers cockpit temperatures. Installation of the windows is still the same as called
Also, keep in mind that some vendors may Bldg. 299
out in both TM 1-1520-280-23&P and TM 1-1520-237-23&P.
have long lead times for filling orders. Tool Warranty Program
RIA will coordinate with tool vendors to The current left-hand window is NSN 1560-01-550-2632 (PN 700-21113-042), and the current
resolve any problems. Rock Island, IL 61299-5000
right-hand window is NSN 1560-01-298-1557 (PN 70206-01001-106).
PS 780 25 NOV 17
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780 24-25.indd All Pages 9/25/17 6:08 PM
Readiness Problems?
Aviation Wheeled Vehicles
Aviation Non-Destructive Aviation Wheeled Vehicles
Test Sets Item NSN
Item
Ultrasonic detector
NSN 6635-
01-568-2670
01-655-2655
Standard aircraft towing
system (SATS)
Shop equipment contact
1730-01-575-5662
4920-01-548-2315
BLST Them Away!
maintenance (SECM)
Portable eddy current 01-568-2652 Major, this is We’ve got too many And the worst
01-655-2666 Aviation light utility mobile
1740-01-632-9476 bad! really bad! pieces of equipment down part is we’re
01-568-2666 maintenance cart (ALUMMC) According to this, and our Soldiers are scheduled for
Bond tester our readiness rate untrained on some of our NTC in a month.
01-655-2608 is terrible. new equipment.
My advice is
For help with AGSE, check out I hope you don’t to BLST your
the AGSE help ticket website at mind, Sir, but I called probLems
https://agse.peoavn.army.mil in an old NCO who’s away!
given me lots of good
advice in the past.
and for more AGSE information,
go to the JTDI website at:
Maybe he’s got some
https://www.jtdi.mil ideas on how we can
get out of this mess.
PS 780 29 NOV 17
We’re having trouble Of course, a bad Got any ideas We keEp having problems with oUr The reason you guys are
with the doors. They seal can’t keep on what we can SHAdows! it’s weird! We’ve been doing having so many flight problems
get hard to shut and rocket fumes out of do to shut the this for a long time. it’s not like we with your Shadows is what I
then eventually the the cab. That makes door on these don’t know what we’re doing. call checklist complacency.
door seals fail. the HIMARS NMC. problems?
First, tell your people to report You think because Well, yeah. That’s That’s not true!
You bet doors that are getting hard to shut you’ve done the how it works! You You can’t remember
I do! ASAP. The doors can be adjusted pre-flight checks do it enough and alL the checks!
so they shut like they’re supposed so many times you then you just know No one can!
to. if you keep forcing the doors, it can remember what you gotta do.
damages their hinges and the seal. all of ‘em.
Second,
tell them I know the doors are heavy, There are 78 checks and they include the Shadow,
not to use but your people need to be using the launcher and the shelter. it’s critical you do everyone involved
their feet their hands, not their feet. every single chec k. needs to get
to open together for a
doors. pre-flight briefing to
make sure you’re on
When they the same page.
do that,
their feet
slide
down the
door and
kick
the seal.
Pretty
soon the
seal is
shot.
Not only that, but the M50 features I’m only here today, but your
a dual filter system making it twice unit can find training help for
*Rapid Emplacement BRidge System as easy to breathe through the their new M50 masks anytime at the
mask as the M40. Joint Acquisition CBRN Knowledge
System (JACKS) website…
• Jamming Problems?
Check Bolt First!
• New M240B Bipod
and Parts
• Need Refresher
Training? Do PMCS!
• Has TM Hurt Your
HT402 Tester?
How-to
slave from my
launcher to my
I like That can cause a vehicle. You need
power surge that
this kind to slave from
Help of HOw-
To adVicE! damages expensive
electronic components
another vehicle.
Exercise, exercise, exercise. The worst thing you can do is let your HIMARS
sit for weeks. Without exercise, grease coagulates and moving parts like the limit
switches and rollers stop moving and start sticking. The flex drive shaft binds and can Pay attention to torque when putting 7 5
be damaged. Taking the LLM through its paces weekly can prevent these problems. on wheels. The tires have aluminum rims 3
that can be damaged if tightened too much. 1
OK, we’re I really Follow the procedure in TM 9-2330-450-
going to start appReciate the
Exercise! 13&P: Torque the wheels in sequence
8
following this chart:
with push ups.
4 6
Tightening sequence
Clean, clean, clean after Torque them first to 40 ft-lbs, then
firing. The rocket residue is 150-200 ft-lbs. Next tighten the CTIS
very corrosive. If you don’t lug nut to 150-200 ft-lbs and then
clean it off ASAP, soon you’ve tighten the 9 non-CTIS lug nuts to
got major and expensive 350-400 ft-lbs.
corrosion problems. The bad
news is that the only way to get Install gladhand covers when glad-
rid of the residue is with lots hands aren’t being used. Bugs think the
of CLP and elbow grease. The gladhands are great places to nest and the
good news is that the sooner wind blows dirt in the receptacles. Bugs
you clean, the easier the job is. and dirt cause blockages and you’ve got
Take it slow and straight loading and unloading rocket pods. Raise and lower air pressure problems. Plus the covers
pods as straight up and down as possible. That prevents cables from fraying and makes help keep the gladhand seals from drying
it easier on the LLM motor. Keep an eye on the cables to make sure they don’t twist and out and leaking.
become tangled. Stop and reposition the pod if necessary.
PS 780 36 NOV 17 PS 780
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780 36-37.indd All Pages 9/18/17 3:07 PM
Jamming Problems?
Sentinel Radar System… SloW DOwn! M240-Series
yOu’re gonna
tip Me OVer!
Machine
Gun…
check Bolt First!
jammed again!? is it
your feed tray that’s
causing the troubles?
k
cl ic k
c lic
1 3
2
New
5
The M240B machine gun
19 4
has a new adjustable 18
bipod, NSN 1005-01-576-
Bipod 14 15 16
and 8 17
Parts 13
12 10
7
11
PS 780 40 NOV 17
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780 40-41.indd All Pages 9/18/17 3:06 PM
M153 CROWS II… Don’t store
that in my lid!
That can damage
my selector
switch!
Say, we Just
Realized We that’s Great! but
haveN’t donE where’s my TM?
PmCS on you yOu can’t do PMCS uh-OH. guess we
in MONthS! So without a TM! NeEd to OrDer a
here we are! new Tm AsaP!
SSG Marquette Battle Editor’s note: Definitely a tip to If it doesn’t, turn in the hydraulic tester for repair.
SSG Francisco Sanchez crow about, Sergeants. Thanks. Questions? Contact Ross Breitkreutz at DSN 897-0894, (256) 313-0892, or email:
Ft Polk, LA
ross.a.breitkreutz.civ@mail.mil
PS 780 42 NOV 17 PS 780 43 NOV 17
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780 42-43.indd All Pages 9/25/17 6:08 PM
AN/TSC-183A SATCOM
Terminal Transitions to
Sustainment
Soldier, Did you know that
• AN/TSC-183A SATCOM CECOM now has responsibility
for replacement parts on
Terminal Transitions the AN/TSC-183A?
to Sustainment
Yeah, now we can
order CSS VSAT 1.2M-E
parts through the
army supply system.
3
components are no provides NIPRNet
longer available
1 4
communications and
from the Product voice over internet
Lead, Defense- protocol (VoIP)
Wide Transmission access by satellite
Systems (PL DWTS). to users around
the world.
However,
PL DWTS is still
responsible for it consists of
2
software, security four transit cases:
accreditation, host
nation agreements 1. Indoor equipment
2. Antenna pedestal NOTE: The CSS VSAT system
and configuration
management of the 3. Reflector has the same 4-5 digit serial
system. 4. RF equipment number on each case for
property accountability.
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780 44s-45.indd All Pages 9/19/17 9:07 AM
The Indoor Equipment Unit/Case
Item Description NSN PN Item Description NSN PN
1 Antenna control (indoor equipment unit (IDU) 5985-01-628-3212 0102-1000-10T Items 16-25 are located in RF Equipment Case
case w/components)
16 Telephone set (7811G phone bundle) 5805-01-661-1551 02-2856212-1
IDU consists of: 17 Handset (Cisco 7800-series handset) 5965-01-662-0169 CP-DX-HS-NB=
Electronic components assembly 18 Handset electrical cord assembly CSC9THV
2 (modem tray assembly with components), 5998-01-629-4938 0102-1500-00 (Cisco 7800-series handset cord)
refer to Items 64-102 for parts breakdown 19 Footstand CP-7811-FS
Digital computer system (laptop), Telephone cable assembly
3 7010-01-640-8866 0102-1805-01 20 11-855BK-25
refer to Items 62-63 for parts breakdown (CAT-5E cable, black, 25-ft)
Antenna subassembly Telephone cable assembly
4 (I/O rear panel assembly), refer to 0102-1700-00 21 11-CAT54PR10BKB
(CAT-5E cable, black, 10-ft)
Items 109-135 for parts breakdown
Electrical power cable assembly 6150-01-532-5218 CP-PWR-CORD-NA
Antenna case 22 (Cisco 7800-series power cord)
5 (Indoor Equipment Unit case only), refer to x 41-40159T
Items 52-61 below for parts breakdown Power supply 6130-01-568-4928 CP-PWR-CUBE-3
23 (Cisco 7800-series power supply adapter)
Electrical connector cover
6 (#12 metal dust cap), used with Item 4 71-8112CA 24 Telephone adapter (RJ-45 coupler) TRPA105
Electrical connector cover Electronic communications equipment case
7 x 71-8120CA 25 (VoIP phone bag/case w/foam) 0102-3520-01
(#20 metal dust cap), used with Item 4
26 Special purpose electrical cable assembly TRP925J
Item 8 is located in RF Equipment Case (1-in ethernet cable, blue, booted)
8 Electrical power cable assembly 6150-01-628-3571 0056-1010-00 27 Electric mounting tray, includes 2UENC
(power cable w/yellow GFCI) tray shell, slide rails and front door
Electrical connector cover (dust cap), 28 Screw (8-32 1/4-in), used with Item 27 5305-01-524-2932 91771A055
9 71-8012CA
used with Item 8 Special purpose electrical cable assembly,
Antenna control 29 DB9 null modem, female to female 5995-01-640-7473 12-LL9FF
10 (antenna control unit, handheld device) 5985-01-640-8905 67-10308 (serial cable, laptop to PSU controller)
Special purpose electrical cable assembly Power supply (3-prong plug with power 6130-01-587-1468 CF-AA5713AM
11 10-00291 30 adapter for laptop), used with Item 3
(antenna control unit cable for handheld device)
Electronic equipment mounting tray Special purpose electrical cable assembly
31 (5-ft ethernet cable, black, booted) TRD-815BLK-5
(retrofit kit for CF-53 laptop that contains
laptop tray, top and bottom slide rails, 32 Loop clamp, 3/4-in diameter 7572K16
12 velcro strips, tie wraps, clamp, spacer 5975-01-640-7748 0102-1380-01
blocks, ethernet/LAN cable, RJ-45 adapter 33 Self-locking hexagon nut, 11/32-in 5310-01-543-2318 90101A009
and various hardware) Note: Required when 34 Flat washer, #6 5310-01-520-7812 90107A007
replacing CF-52 with CF-53 laptop 35 Loop clamp, 1/2-in diameter 7572K14
13 Electrical outlet power strip 6150-01-640-6931 0056-1310-00 36 Blank panel (black rack panel) 20-63090
(Tripp-Lite AC surge protector assembly)
37 Electronic communication equipment cover 25-04849
14 Mounting bracket, used with Item 13 x FOL-243 (computer drawer door), hinge not included
15 Machine screw (#4-40 x 1/4-in), 5305-01-546-9812 91771A106 Panel screw assembly
used with Items 98 and 99 38 47-62-534-10
(clip nuts captive fasteners)
39 Butt hinge (piano hinge), used with Item 4 25-04849
PS 780 46 NOV 17
Items 52-61 are a part of Item 5 71 Communications modem, refer to Items 97-101 5895-01-641-2170 0102-1510-00
and 104-108 for parts breakdown
52 “Indoor Equipment” label 87-01010
Machine screw (#1 cross-tip), 40 threads,
53 “Arrow” label 87-01011 0.10-in length, 0.059-in head height,
72 x 91771A103
Electronic communication equipment cover 0.194-in head diameter, flat tapered head,
54 41-00003 #4 x 40, 0.125
(5-in tan lid)
Electronic communication equipment cover Electrical power cable assembly
55 41-00004 73 (AC input power cable for 29-volt DC 6150-01-640-8792 0056-1200-01
(2-in tan lid)
56 Lock-release lever (IDU latch) 20-00504 power supply CCA (PSU) and modem)
Nonmetallic solid wheel (replacement wheel Power supply (29-volt DC power supply CCA,
57 for IDU Case) Note: This part number brings 90-50123 74 powers the antenna pedestal and/or handheld 6130-01-640-6869 410-03145
only a single wheel antenna control unit)
Plastic bag 75 Machine screw (#1 cross-tip) 5305-01-565-5759 90116A151
58 94-P7721 76 Lock washer, used with Item 75 5310-01-546-0401 92153A416
(nylon pouch, located inside IDU lid)
Extension drawer slide (laptop slide rails) 77 Flat washer, used with Item 75 5310-01-546-0399 90965A130
59 5340-01-641-2002 20-30516
Note: Two slides and hardware are provided Machine screw (6-32 x 0.25-in cross-tip),
78 used with Item 74 5305-01-527-0501 91735A144
System pressure regulating valve
60 (pressure relief valve) 70-30000
Toggle switch (labeled “ANTENNA”),
Screw assembly 79 includes wiring, 1/2-in hexagon nut and 5930-01-640-8271 0056-1200-02
61 (10-32 x 3/4-in cross-tip screw with flat washer) RA6205-50W 1/2-in star lock washer
PS
63 780 48
Power supply battery (CF-53 only) NOV 17
PSTV203 PS 780 49 NOV 17
Circuit card assembly (PSU controller CCA)
Machine screw (6-32 x 0.38-in cross-tip),
780 48-49.indd All Pages secures PSU controller CCA to the 9/18/17 2:38 PM
The Indoor Equipment Unit/Case (continued)
Item Description NSN PN Item Description NSN PN
81 Circuit card assembly (PSU controller CCA) 5998-01-640-6810 420-03137 Electrical plug connector
100 (TNC connector, crimp-crimp to RG-59) 5935-01-655-5576 71-31126
Machine screw (6-32 x 0.38-in cross-tip),
82 secures PSU controller CCA to the 5305-00-054-6652 MS-51957-28 101 Electrical plug connector 5935-01-654-7688 71-36421
modem tray assembly (N-male crimp, for LMR-240)
Lock washer (#6) (Outside Diameter: 5.15 mm) Special purpose electrical cable assembly
83 (Inside Diameter: 2.8 mm) (Thickness: 0.7 mm), 5310-01-525-0623 92147A420 102 (Control unit antenna cable for 10-00291
used with Item 82 handheld device) x
84 Flat washer (#6), 7.96mm OD, 2.8mm ID, 5310-01-520-7812 90107A007 103 Electrical receptacle connector (TracStar 03673
0.89mm thick, used with Item 82 bulkhead coupler, RJ-12 keystone coupler)
Machine screw (6-32 x 1/2-in cross-tip), 104 Special purpose electrical cable assembly TRP925J
85 supports PSU controller CCA spacer block 5305-01-530-2631 91400A148 (Console ethernet cable, 1-ft) x
Lock washer (#6), 5.15mm OD, 2.8mm ID, Connector adapter (RJ-45 coupler),
86 0.7mm thick, used with Item 85 5310-01-525-0623 92147A420 enables connection for console cable
Flat washer (#6), 7.96mm OD, 2.8mm ID, 105 (Item 95) to special purpose electrical cable x TRPA1F2
87 0.89mm thick, used with Item 85 5310-01-520-7812 90107A007 assembly (J9 control cable assembly,
NSN 5995-01-640-7819 for IDU) x
88 Loop clamp, 3/4-in diameter x 7572K16
Special purpose electrical cable assembly
89 Loop clamp, 1/2-in diameter x 7572K14 (LAN B ethernet cable, 24-in), connects from
106 LANB
Machine screw (6-32 x 1/2-in cross-tip), modem LAN B port to port 2 of the
90 supports the PSU Controller CCA spacer block, 5305-01-530-2631 91400A148 8-port switch
used with Items 88 and 89 Connector adapter (right angle cable
91 Lock washer (#6), 5.15mm OD, 2.8mm ID, 5310-01-525-0623 92147A420 attachment at 90 degrees, F-type, female to
0.7mm thick, used with Item 90 107 male) Note: Connector adapters are optional 70032175
Flat washer (#6), 7.96mm OD, 2.8mm ID, with 8-port switch, NSN 7025-01-629-8144
92 5310-01-520-7812 90107A007
0.89mm thick, used with Item 90 108 Electrical plug connector 71-FPC4F
Threaded spacing standoff (50 Ohm F-male connector)
93 x 91115A133
(hex female standoff, 6-32) Items 109-135 are a part of Item 4
Automatic data processing interface unit
94 (8-Port industrial ethernet switch with 7025-01-629-8144 0102-1580-01 109 Panel screw assembly x 47-62-534-10
wiring block and bracket) (Clip Nuts captive fasteners)
95 Nut (1/4-in), used with Item 94 5310-01-601-4367 90715A005 110 Electrical connector cover x 71-8120CA
(#20 metal dust cap for receptacle J9)
96 Flat washer (#4), used with Item 95 5310-01-011-8112 92141A005
111 Electrical connector cover x 71-8112CA
Items 97-101 and 104-108 are a part of Item 71 (#12 metal dust cap for receptacle J10)
97 Special purpose electrical cable assembly 5995-01-640-8826 0056-1200-06 Special purpose electrical cable assembly (J9),
(TX output cable assembly from modem) 112 control cable assembly located inside IDU that 5995-01-640-7819 0102-1700-02
Special purpose electrical cable assembly connects to PSU CCA and IDU rear panel
98 (RX output/monitor cable assembly 5995-01-640-8928 0056-1512-00 Electrical receptacle connector (J10),
from modem) 113 AC connector for rear panel 5935-01-640-8799 0056-1700-01
99 Special purpose electrical cable assembly 5995-01-640-8892 0056-1200-07 Machine screw (#4x40, 1/4-in cross-tip),
(RX input cable assembly from modem) 114 used with Items 112 and 113 5305-01-476-8130 91771A106
13
RF Equipment Case (continued)
(#3 low noise blockdown (LNB) converter
0102-3336-01T
assembly, INTELSAT, tan), includes quick- 5996-01-629-5343
You can also find a complete list of components
that have NSNs in the CSS VSAT’s TM 11-5895-181 7-
23&P and on the PL DWTS website:
disconnect and waveguide window, also https://peoeis.kc.army.mil/csscomms
Item Description
listed in reflector case (Items 13-15) NSN PN
14 Electrical plug(“3”)
Label connector x 87-03003 At the website, click on
100 (TNC connector, crimp-crimp to RG-59) 5935-01-655-5576 71-31126 Combat Service Support (CSS)
Cable assembly and reel
15 (IFL cableElectrical
assemblyplug connector
with cable and reel), 5995-01-629-0120 0102-3100-01 Very Small Aperture Terminal (vSat)
101 5935-01-654-7688 71-36421 and then navigate to the area you need.
refer to (N-male crimp,for
Items 20-23 forparts
LMR-240)
breakdown
For IAVA alerts/software baselines,
Special purpose electricalItems cable
16-19 assembly
are a part of Item 2 hover over INFO CENTER and click SOFTWARE.
102 (Control unit antenna cable for 10-00291
For technical and training documentation,
handheldregulating
System pressure device) valve x hover over INFO CENTER and click documents.
16 x 70-30000
103 Electrical (pressure
receptaclerelief valve)(TracStar
connector 03673 To access the communication bulletin,
17 bulkhead coupler, RJ-12
Lock-release lever keystone coupler)
(case latch) 20-02559 click on maintenance action message (mam),
Special purpose electrical cable then scroll down and click on
18
104 Label (“RF EQUIPMENT”), blackassembly
letters 87-03010
TRP925J css vsat communication bulletin.
(Console ethernet cable, 1-ft) x
Solid nonmetallic wheel
Connector
(2-in adapter
replacement (RJ-45
wheel coupler),
assembly for
19 enables connection for console cable 90-50123 To turn in unserviceable equipment, coordinate Unserviceable LRUs
RF equipment case), assembly supports with your local sustainment automation support should be disposed
105 (Item 95) to special
only onepurpose
wheelelectrical cable x TRPA1F2 management office (SASMO), LOG-IT LARs and 94F of according to
assembly (J9 control cable assembly, Communications and Electronics (C&E) shops for ITS’ SMR and demil
Items 20-23
NSN 5995-01-640-7819 are part of Item
for IDU) x 15 field-level maintenance support. codes.
Special purpose
Special electrical
purpose cablecable assembly
assembly
20 (LAN B(IFL
ethernet 5995-01-629-5341 0102-3200-01
106 cable cable, 24-in),
assembly, cableconnects
only) from LANB Need more help?
modem LAN B port to port 2 of the
21 Elastic cord8-port
assembly (bungee cord)
switch 19-BUNGE
22 CableConnector
reel, doesadapter
not include 8130-01-630-0899 77-R380S For hardware questions, contact
(rightIFLangle
cablecable
assembly
CECOM Item manager, Virna Scott, at
23 attachmentManual control handle
at 90 degrees, F-type, female to 73-0702180100 (443) 395-1183 or email:
107 male) Note: Connector adapters are optional 70032175 virna.scott.civ@mail.mil
with 8-port switch, NSN 7025-01-629-8144
Or contact CECOM ILS Manager,
Electrical plug connector
108
Special Tools
(50 Ohm F-male connector)
71-FPC4F Truong Le, (Also POC for FSRs and
LARs), at (443) 395-1188 or email:
truong.n.le.civ@mail.mil
Items 109-135 are a part of Item 4
Item Description NSN PN
Panel screw assembly For CSS VSAT 1.2M-E questions (other
109 Electronic x 47-62-534-10
1 (Clip level (digital fasteners)
inclinometer) 5210-01-550-7444 92346 than requisitioning components or
Nuts captive systems), contact Ruby Hancock at
Special purpose cable
Electrical connector cover (703) 806-8483 or email:
110 (GPS configuration x 71-8120CA
2 (#20 metal dust capcable assembly),J9)
for receptacle 5995-01-656-9183 0056-2160-00 ruby.p.hancock.civ@mail.mil
used to configure GPS assembly
111 Electrical
(Pedestalconnector
Case Item cover30) x 71-8112CA For National Guard hardware questions,
(#12 metal dust cap for receptacle J10) contact Robert DeGraffenreid at (703)
Special purpose electrical cable assembly 601-6184 or email:
Special
(USB topurpose electricalcable),
serial adapter cable assembly
used with(J9),
3
112 control inside IDU that 6150-01-558-7214
5995-01-640-7819 BPMI07-5044-01
0102-1700-02 robert.e.degraffenreid.ctr@mail.mil
Item 2 cable assembly
if laptop locatedconfiguration
performing
connects
does tonot
PSUhave
CCAaand IDUport
serial rear panel
For Army Reserve questions, contact
Electricalwrench
Spanner receptacle connector
(Lumberg), used(J10),
for Frank Howard at (910) 570-9551 or email:
113 AC onconnector forplugs/connectors
rear panel 5935-01-640-8799 0056-1700-01 horace.f.howard.civ@mail.mil
4 install/service Lumberg for 5120-01-657-9893 90-20380
114
the direction
Machinefinder
screwset 1 /4-in cross-tip),
(Reflector
(#4x40, Case Item 44)
5305-01-476-8130 91771A106
used with Items 112 and 113 NOTE: the remainder of this article
will continue in Ps 781 (Dec 1 7).
PS 780
Flat washer (#4), used with Items 11254
and 113 NOV 17
Self-locking hexagon nut (1/4-in),
used with Items 112 and 113
Circuit breaker
780 54-55.indd All Pages 9/25/17 6:08 PM
Screw (6-32 x 1/4-in), used with Item 117
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780 58-59.indd All Pages 9/18/17 2:35 PM
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