Wr, MAPNA GR UPTUGA, > " S TURBINEForeword Despite the existence of a wide variety of power generation methods, fossil power sfill plays an outstanding role in the electricity market. Different types of gas and steam turbines are the horsepower of industrial and developing economies all over the world. MAPNA Turbine (TUGA) started its ambitious journey in 1999, during the country’s market boom. In the early years, the company built a concrete base for growth by developing faciiifies and acquiring the knowledge required for manufacturing power turbines. Since the start of manufacturing operations in early 2002, TUGA has continuously invested in capacity development to respond to ever-increasing national and regional demands. After a decade of successful production and delivery of more than 170 turbine units for simple and combined cycles, today MAPNA Turbine is an undeniable player in the power generation industry. The company’s technology has been acquired through successful cooperation with wel-known international partners, as well as through in-house developments and innovations. TUGA heavy turbines for power generation are based on Siemens technology. As of the end of 2011, they have accumulated an operational record of 2.5 milion EOH. In addition fo the power gas and steam turbines, the company is new producing a range of industrial gas turbines and furbo-compressors. In order to offer more valve to customers, MAPNA Turbine is developing its product and service range by taking new strategies. The company is’adding larger turbines with higher output and efficiency to its fleet, and providing inereasinaly diverse ond reliable after-sale servicés'as well. Trained and highly qualified professional personnel, state-of- the-art manvfdeturing, equipment! Gnd faciities; modem. engineering/manufacturing methods, and-high-quality raw materials sourced from well-known international supprets GSW Us to fulillthe customer's needs at jhe highest of levels! =MAPNA Power Gas Turbine Cost, durability and flexibility are major challenges in the power generation industry. The quality of manufacturing, long life service, abilty to fire with various types of fuels and capability of use in simple and combined cycles are among the characteristics that the MAPNA power gas turbine can offer to tackle those challenges. Large-volume, easy-maintenance combustion chambers besides hybrid and low NOx bumers lead to lower levels of pollutants, which helps alleviate any potential environmental concerns. Product Specifications* Frequency sore 2 Grosspower cutout 146.2 MW Gross efficiency 345% ect rate o4s2ia/hWh Design abins inlet erperature worse haus! temperate saree hous! mes low s35ka/s Frese ttio Numiberofcompresior stages ie 10 __Number/typeot combustors 28love 11 NOxemison with ncaa gat 25 ppm 12 Noitetove! 50 13 Overal dimensions 102x39%37m 14 Shipping weight 186M Advantages + Utilzed in simple or combined cycle plants + Generator at the cold end + Central fie bolt rotor with intemal air circulation around + No direct flame radiation on the turbine blades ‘+ Hybrid bumers and large combustion chambers + Easy inspection of butners and turbine blades by means of manholes on combustion chambers + Replaceable blades + Ability to use wide variety of fuel compositions + Fast start-up + Low emissions even in part-load condition due to DLN (dry low NOx) technology ‘+ High EOH inspection + Low cost maintenance + Grid stabilizationOther Features Flexible Rotor The low-mass disk rotor of the gas turbine, whose self-centering disks (due to hirth facial serrations) are jointed together with no torsion, possesses a high critical speed and is internally cooled by extractions from the compressor to avoid deformation caused by thermal stresses during start-up and load changes. Efficient Compressor The Inlet Guide Vanes direct the air flow to an efficient compressor which produces o Pressure ratio of more than 11.8 bar. The compressor blades can be removed and re- placed without needing to dismantle the rotor. Anti-surge system with blow-off pipes, which extract air from equal space intervals, prevents vibration and keeps the flow uniform. Low NOx Combustors The MAPNA gas turbine is flexible with fuel. Two large silo-type combustion chambers with ceramic heat shields besides eight hybrid burners per each chamber with dry low NOx technology result in high efficiency with less emission. The hybrid bumers enable the system to operate on premix and diffusion modes with both gas and oil. Manholes allow personnel to directly inspect the hot-gas path components from bumers to turbine blades without Iifting the cover. Turbine Section Cooling extractions from the compressor safeguard the first three stages of turbine blades against the hot gas with high efficiency convection. There are oxidation and corrosion protection coatings for freestanding moving blades. Main Auxiliaries Fuel System Abriliant feature of the system is its dual-fuel design (gas and oll) with separate skids for each fuel supply. The main parts of the fuel gas system are strainers and stop and control valves, while those of the fuel oil system are the injection pump and duplex filters as well as stop and control valves. A hydraulic oil system provides high-pressure hydraulic oil to operate the control and emergency stop valves of the fuel systems. A purge water system is used to prevent coking of fuel oll in the bumers. Air Intake A\r filtration provides a pollutant-free air with a suitable temperature at the engine inlet and basically consists of anti-icing and three stages of fitration, as well as silencers.Exhaust The exhaust duct vacates the flue to the environment or the entry of the steam cycle. The main parts are the stack, silencer, pollutant measuring instruments, damping system and its hydraulic actuator as well as the guillotine, which is used to separate the HRSG from the exhaust system. Lube and Lifting Oil System The system performs heat dissipation and lubrication of the turbine and generator bearings. It consists of an oil tank, PUMPS, pipes, flanges, filters, valves and cooler. Instrumentation and Control Important features of the turbine instrumentation and control are! + Output power response to frequency variations in both primary and secondary limits) according fo Droop. - Automatic calculation of the turbine EOH in different conditions to determine the proper maintenance/service regimen. ~ Predictive control of IGV blades for providing a quick action to load variations during frequency response and sudden load fluctuations, minimizing thermal stresses on gas turbine hot parts. - Automatic operation of start-up, stop. loading, fuel changeovers (gas to oil and vice versa] and combustion mode transfer (diffusion to premix and vice versa) - Provision of all required protective systems for the gas turbine and its auxiliaries. - Provision of additional controllers that avoid approaching the axial compressor to instability regions, Units in Action As the largest supplier of power plant equipment in the Middle East, we have a large fieet of gas turbines installed and operating within Iran as well as in other countries. The Damavand 2800-MW combined cycle power station is the largest plant in the region constructed by MAPNA, which includes 12 Gis of this type operating in one place since 2004, Tishreen and Jandar combined cycle biocks in Sytia, as well as the Al-Sadi simple cycle in iraq are all among the plants abroad that use the MAPNA gos turbine.Services Offered After Sales The hot gas path sections are the most likely to be damaged. However, the MAPNA gas turbine’s large combustion chamber avoids this as the long path of the hot gas to the first blades prevents direct flame radiation. Moreover, such geometry enables the user to inspect and easily clean combustion ashes from the turbine. In addition, the manholes are of great importance within the inspection process. Hot gas path and major inspections are normally performed at 33000 and 64000 EOH. This interval may differ depending on the order. The MAPNA power GT is indeed an easily maintained, tough and rugged machine during operation. With a proper maintenance regimen, it can demonstrate a high level of reliability and availability. MAPNA Turbine Company offers the following services to clients. Provision of spare parts for the turbine and auxiliaries Our reliable network of spare parts suppliers enables us to satisty individual client demands, Including capital spares, as per order. Fast-track supply of spares Our spacious and fully-stocked warehouses allow us to supply spare parts at a moment's notice. In addition, by providing consumable materials and strategic components from our production line, we can quickly assist clients in case of unpredicted or sudden outages and overhauls. Long-term supply and support agreements We offer long-term contracts for various types of support and service. Supervision with installation and commissioning Installation and commissioning of the turbine and auxiliaries are performed by skilled Personnel under our direct supervision. Personnel can also be made readily available on and off the client site until the end of the guarantee period of the last unit in the power plant. Technical consultation services for end users (Our experienced and knowledgeable technical and engineering team is available for consultation at any time.Training of end-user staff We offer several training courses for new staff on site, such as general power plant knowledge, operation, maintenance, and some special training, such as firefighting, Performing inspections and overhauls (Our experienced maintenance personnel can perform turbine inspections and over- hauls thoroughly. Fabrication and repair of turbine special parts Thanks to our state-of-the-art machineries and skilled manufacturing personnel, we can provide fabrication and repair of special pars for our machines. Execution of performance test We have executed and assisted with performance tests for more than 60 units of turbine by the end of 2011 Research and Development Customer needs and new markets are what drive ourinvestment in research and devel ‘opment. MAPNA Turbine (TUGA) is now heading towards more diversity in products as well ‘as improving flexibility of the turbines for different applications and customer requirements. This involves not only improving the power output and efficiency of the machines, but also increasing product availability and component lifetime in order to reduce operation and maintenance costs. Fuel and ambient conditions are important themes in our R&D. (Our turbines are installed in a variety of site environments, with different fuel composition and operating conditions. We welcome the challenge involved in adapting our products and services accordingly. Our research programs aim towards the goal of offering a diverse Portfolio that provides value for our customers.