Type REF.EN 0602010 Z[elrils = a einer “en ~— Height 780mm Chain-Step 31,75mm -REDUCTOR SAWDUST CONVEYOR INSTRUCTION MANUAL ag Men Eooar my Input Speed 00 dick. Output Speed 9 MODEL: REF.EN 060201 = Production Nr. TRI 20EV080 SER. NO : 06.05.28.286 eee Model 2006 | Workbench Sr. Nr 06.05.28.286FORE WORD. Firstly , we should thank you that you preferred ZERE marked sandust conveyor , we wish your happiness for the product of our frm. In this book , you will find the necessary informations to work with this conveyor , without any breakdown and necessary precautions to any breakdown. To work with respect to the rules , make the maintenance on time will make your machine life longer. For this reason , we recommend the user and maintenance personnel to keep this book always on hand. Operating and maintenance conditions must be with respect to this book. Otherwise , the producer will not be responsible from the other conditions. AS bon't operate the machine without reading the book. Obey the safety precautions on the machine. Comply, with safety precautions + You can demand service from the producer firm directiy for your unsolved problems. + When you demand spare part , you must give machine type and production number. ( Machine type , serial no. and production date isin the book cover. ) ‘+ Producer adresse is on the label of the saw dust conveyer. LONG SAWDUST CONVEYOR ‘Sawdust conveyor , Is a saw dust carrying system used in CNC lathe or special reasoned lathe According to using reasons , they are classified in 3 main groups. 1, Long sawdust conveyor. 2. Short sawdust conveyor. 3. Magnetic sawdust conveyor. Tn this book , you will ind the informations about using long sawdust conveyor. ‘As mentioned above , as can be understood from the ames , sawdust conveyors are chosen according to savidust ‘produced during process and should be used for this reason, Long sandust conveyors are used only in the firms having long sawdust. Otherwise , you can’ always hhave problems frequently. These candltions are also valid for other types. When sawdust conveyor is used correctly , the sawdust produced will be clean and cavrried out of the ‘machine securely. So , you will save time and productive power. CONVEYOR PACKAGING ‘Saw dust conveyors are covered with naylons to protect it from dust and water and placed on tramspalette. ‘The conveyor covered with profile cage can be lifted and lowered with the crane from the ropes fastened with the 4 lifting points on the cage. ( Figure 1). To make liting and lowering easier , It was placed on transpalette to carry it withBesa feral el TTT ETT \en You can carry the sawdust conveyors with transpalette located under the package or with the hooks ‘on the package, a (Figure 1-b : Conveyor Package ) ‘TRANSPORT OF THE SAWDUST CONVEYOR ‘The transport of sawdust conveyor , Is done with the hooks on it. (Balance points ) (Figure 2- Transport of conveyor. ) Loading and unloading process can also be made with forklt by taking care of balance point. (Figure 2 - ) When receiving the conveyor , damages should be controlled during transport. Damages should be informed to transporters and the producer. A during transport ,apply the sefety rules. ‘THE MOUNTING AND INSTALLATION For the mounting of conveyor , the two carrying wheels, should be mounted. So , you can'move the machine easily ‘The conveyor should be driven on the sawdust cauldron from the chimney on the machine. The conveyor under the machine should be balanced with water scale. The conveyor should be fixed with the fixing screw after maunting , the plug on the tip of circuitald be given rete om the act with id be greased and wi {for S minutes. OPCIONA\ “The conveyor must be electrically grounded , before ‘grounded there should be no energy. Don’t forget that those mistakes cause accidents and damages. For ‘grounding cables , please use yellow - green cables not any other colour. ‘The conveyor should be worked during the working of oom, When loom is stopped , the conveyor also be stopped. This step can be made handly from the circuit breaker on the conveyor or from the |aom automatically, So you can save energy and make the life of conveyor longer. 1aKi {As mentioned in the mounting part , before the first work of machine , some matters should be taken care, 1. During the machine is on position , balance Control should be done. 2, The parts having no contact with cooling water should be greased, 3, The electrical connection should be done correctly. 4. The working direction of machine should be controlled SAFETY SYSTEMS ( OPCIONAL ) L.Dewe Motor : The drive system of the machine , motor reductor , mile, cog and chain Is closed with the secure cover. $0, working parts will not be affected from ‘outer conditions will not be in contact with working parts. The risk from revoluing parts , are thought and those parts are secured by placing the woring sheets. For the work of machine , the top connot be closed , the worning sheets are on the machine. When those rules are obeyed , the transport parts should ‘hot be damaged. ‘3.General Parts : The system are under the control ‘against the electric leak out , part breakage and foreing material tigutly wedged. [As well as the machine is covered with security systems , the werning and using labels are an the machine, To use those , will make security systems horde. During the conveyor working , don’t come near the revoluing and running parts and don’t put your hands in, (MAINTENANCE ‘Sawdust conveyors are produced as long sawdust ‘conveyor and short sawdust conveyor. The long one is used in the firms having long sawdust. And short one in the firms hheving short sawdust. The long one should not be wed in the firm having short sawdust. Otherwise , the short sawdust will goin from the mtervals of the palette, and cause the conveyor palette system to be locked,During working the cooling water should be controlied.iF it has its cheracteristc. The cooling water in the conveyor water cawidran also make the olling of the working parts of the conveyor. So , wrong cooling water will ‘cause the oxidation of conveyor ad make I to be locked On the loom working , the conveyor should be worked in front position . Otherwise , paletten system will be locked. In this condition, the conveyo should be worked forward and back to be cleaned. ( Figure ~5 ). When you con't solve the problem , conveyor should be upkeeped, Cleaning process begins with taking the conveyor from the water cauldron. The sawdust In the cauldron are cleaed with ay cloth, The cloth should be put in from the back part. When the conveyor works in apposite direction. (Figure 5- Cleaning Of Conveyor } ‘+ This step can also be made from the front part when the conveyor is working in normal direction. So the inver floor of conveyar should be cleaned. ‘+ The beds should be greased monthly. + The reductor revoluing the paletten should not be taken out not greased. The reductor oil can not be cchanged. During the reductor breakdown , the service should be called. + For the cleaning of water tank , the water must be taken out. The Sawdust in the fank should be removed with scraper. + Sawdust and other harmful materials should be removed, ‘+ The cooling iguid should be controled when less should be completed. + The electric and screw connections of electric motor should be controlled. + The stretcher of the palette should be controlled. 2.Monthly Maintenance : ‘+ The conveyor should be taken out from the loom and cooling liguid should be unloaded. ‘+ The cleaning cover should be opened and washed with het water oF motorin. + The stretcher of the palette should be controle. + During the mounting of conveyor under loom , balance control should be done.+ By filing with cooling liguid , the machine should be in working position. ‘3. Transport Palette Maintenance : When any material can be get in the conveyor , the ‘conveyor should be stopped. If without working of ‘conveyor , the material can not be taken out, the conveyor should be worked to to make the material out from the part of palette. When you cant get any solution , don’t continue the conveyor working Otherwise , the palette can be dammaged, SIKMAK. GEVSETMEK (Figure 6: Tensioning Screws In those conditions pelet should be pulled up and the ‘material can be taken and cleaning of the machine should be done. To pull up the conveyor palette part , firstly you should determine the place of palette chain. The pull up holes on the FK 205 beds should be placed on the palet body joint. The tensioning screws should be stretched. ( Figure-6 j ‘The pin on the lock should be taken out , from the mile pulling up hole. ( Figure-7 ). Palette Is taken out from the Upper part. MONTAS DELICE (a18mm,)Repair and upkeep process Is finished , the way to pull up palette is performed oppositely to mount the palette in the conveyor. WRONG USAGE ‘The machine electrical system should be controlled and ower connections should be according to system: Ifthe machine is for hard dust , when you work with thin dust (brass , pig iron , etc. ) the cleaning of palette should be hourly. Otherwise the machine will be locked ‘The machine should always be forwerd position. In the ‘opposite direction , should not be worked. ( Except upkeep ‘and cleaning conditions. ) ‘When the motor is out of circuit , don’t make it work before the breakdown reason is learned. Small breakdown ‘can cause bigger ones. Warning labels should be taken care of. (Figure ~8 ). Without understanding the userbook , don't make the machine work, WARNING LABELS (On the conveyor , there are worning labels and the informations about the firm. They are placed to warn the User during the conveyor working and upkeep from the risks. (Figure -8 ). Don't take the labels out and not work without labels. (Figure 8- The Place OF Labels ) For any eason during the fall and taking out of labels, please attach the spare fabel given you with the user book. I you can't find the labels, demand from the producer firm. The producer firm adress sin page 13 ad in Nr label on the conveyo ‘THE DEFINITION OF LABELSTHE USER BOOK OF SAWDUST CONVEYOR QZERE (abel Wr -8,5 cm X20 om ) x2 DANGER CONVEYOR MAY ‘ [START WITHOUT, Hane - i WARNING AWAY (label ne2-Semx7 em) (Label Nr3 = Sem ) DO NOT WALK ON CONVEYORS (Label Nr10 em x 14.em) (Label NeS—SemX Tem—SORVEYOR PART LIST ( Figure -9) 2 Le sheet ion 3 Protection sheet on 4 Mont sue 5 Oboe 8 MOS screw 7.Mos38 screw & Seage 8 UCT 205 bea 10.Pm 1 me 12.31.75 mm 8 too oot 13 Bxratd wedge 14. Sreting 18 Md 10cm te tana 17 Ptit0 wedge 18 Mae's Cost 10. Retort 20 Meas sow 21. MB25 screw 22.037 kw revi. 63 bey rector 23. M12x70 screw —— 24-0 125 payer woo 35 Foot 28 Foot nt 2 Stomp 28 005 soew 28 BS mic 30 Paleo near sheop 31.3175 edayer chan 32 Pate 33 Moon bea 34 tie 35 segman 3.3176 ot woes 3 Mic See 34 Ua aeetee uring the breakdown ofthe machine the service should be cae During breakdown you ean cal the producer rm or the producer frm of loom, Gur fim wth our service personne wi interfere agains any breakdown. Teephone fr Cam be found in te user book or inte abe on the machine During the breakdown announcemert 1 Remmtston, cos e ieee uring breakdown , you can announce tothe telephone umber and address gui Please make liso writen.CONTROL LIST | MAK! \NAYi ve TICARET ‘Ahmet Fatoglu Cad. No:30 BULANCAK /GIRESUN/TURKIYE | 2. |CHAIN-PALETTE PARTS Telephone Number af os ul Factory: 0 454 318 18 05 Le te Center: 0.454 314 12 19 es Ree a a a ‘Telefax Number s. |securrry cover | . Web Page 6, |GENERAL MOUNTI fe 4 http://wwvw.zeremakina.com 7. {Lat = zeremakina@bulancak.com 8, [PAINTPASE TALLY ce DEcLERATION OF CONFIRMITY ae ge tie Mew arenoscu ounecres. ‘Fehoatets AAC acne eat Aes 8 ay eeraNnUe TOOTS ME 1 “Creer Manager 2