Professional Documents
Culture Documents
Main Parts of Saw 2 Winter Operation 37 This Manual contains operating and
Definitions 3 Taking Care of Guide Bar 38 safety instructions for all STIHL 036
Safety Precautions 4 Adjusting Carburetor 39 series power saws.
- The Operator 4 Motor Management 39 Pay special attention to the safety
- The Saw 6 Spark Arresting Screen in Muffler 40 precautions outlined on the inside cover
- The Use of the Saw 6 Checking Spark Plug 40 and on pages 4 to 24.
- Maintenance, Repair and Storing 23 Replacing Starter Rope and Allow only persons who understand this
Mounting the Bar and Chain 25 Rewind Spring 41 Manual to operate your chain saw.
Tensioning the Saw Chain 26 Checking and Replacing To receive maximum performance and
Fuel Mix 27 Chain Sprocket 44 satisfaction from your STIHL chainsaw,
Fueling 27 Maintaining and Sharpening it is important that you read and under-
Chain Lubricant 28 Saw Chain 45 stand the maintenance and safety
Fill Chain Oil Tank 28 Maintenance Chart 48 precautions before using your saw.
Chain Brake 29 Specifications 49 Contact your STIHL dealer or the
- Locking saw chain 29 Ordering Spare Parts 50 STIHL distributor for your area if you do
- Releasing chain brake 29 Storing the Machine 50 not understand any of the instructions in
- Checking operation 29 STIHL Incorporated Federal Emission this Manual.
- Chain brake maintenance 29 Control Warranty Statement 51
Information Before You Start
Starting the Saw
30
31 :DUQLQJ
Checking Chain Lubrication 34 Because a chainsaw is a high-speed
Oil Quantity Control 34 wood-cutting tool, some special safety
During Break-in Period 35 precautions must be observed as with
During Operation 35 any other power saw to reduce the risk of
After Finishing Work 35 personal injury. Careless or improper use
Air Filter System 36 may cause serious or even fatal injury.
STIHL’s philosophy is to continually
improve all of its products. As a result,
engineering changes and improvements
are made from time-to-time.
If the operating characteristics or the
appearance of your saw differs from
those described in this Manual,
Printed on chlorine-free paper please contact your STIHL dealer for
information and assistance.
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The use of any chainsaw Have your STIHL dealer show you how Safe use of a chainsaw involves
may be hazardous. to operate your chainsaw. Observe all
The saw chain has many applicable local safety regulations, 1. the operator
sharp cutters. If the standards and ordinances. 2. the saw
cutters contact your flesh, 3. the use of the saw.
they will cut you, even if the chain is not
moving. At full throttle, the chain speed :DUQLQJ
can reach 45 mph (20 m/s). It is impor- Minors should never be allowed to use a 7+(23(5$725
tant that you read, fully understand chainsaw. Bystanders, especially
and observe the following safety precau- children, and animals should not be 3K\VLFDO&RQGLWLRQ
tions and warnings. Read the Owner’s allowed in the area where a chainsaw is
Manual DQG the safety instructions in use. Never let the saw run unattended. You must be in good physical condition
periodically. Store it in a locked place away from and mental health and not under the
children and empty the fuel tank before influence of any substance (drugs,
Pay special attention to the section on storing for longer than a few days. alcohol) which might impair vision,
reactive forces. dexterity or judgment.
Do not lend or rent your
reduce the hand’s ability to feel and – Keep the saw chain sharp and the Clothing must be sturdy
regulate temperature, produce numb- saw, including the AV system, well and snug-fitting, but allow
ness and burning sensations and may maintained. A dull chain will in- complete freedom of
cause nerve and circulation damage and crease cutting time, and pressing a movement. Avoid loose-
tissue necrosis. dull chain through wood will in- fitting jackets, scarfs,
crease the vibrations transmitted to neckties, jewelry, flared or cuffed pants,
All factors which contribute to whitefinger your hands. A saw with loose com- unconfined long hair or anything that
disease are not known, but cold weather, ponents or with damaged or worn could become entangled with the saw or
smoking and diseases or physical condi- AV buffers will also tend to have brush. Wear overalls or jeans with a
tions that affect blood vessels and blood higher vibration levels. reinforced cut retardant insert or cut
transport, as well as high vibration levels retardant chaps.
and long periods of exposure to vibration – Maintain a firm grip at all times, but
are mentioned as factors in the develop- do not squeeze the handles with Protect your hands with
ment of whitefinger disease. In order to constant, excessive pressures. gloves when handling
reduce the risk of whitefinger disease Take frequent breaks. saw and saw chain.
and carpal tunnel syndrome, please Heavyduty, nonslip
note the following: All the above mentioned precautions do gloves improve your grip
not guarantee that you will not sustain and protect your hands.
– Many STIHL models are available whitefinger disease or carpal tunnel
with an anti-vibration (“AV”) system syndrome. Therefore, continual and Good footing is most
designed to reduce the transmission regular users should monitor closely the important in chainsaw
of vibrations created by the engine condition of their hands and fingers. work. Wear sturdy boots
and cutting attachment to the If any of the above symptoms appear, with nonslip soles.
operator’s hands. An AV system is seek medical advice immediately. Steel-toed safety boots
recommended for those persons are recommended.
using chainsaws on a regular or
sustained basis. 3URSHU&ORWKLQJ To reduce the risk of injury to your eyes
never operate a chainsaw unless
– Wear gloves and keep your hands
warm. Heated handles, which are :DUQLQJ
wearing goggles or properly fitted safety
glasses with adequate top and side
available on most STIHL power- To reduce the risk of injury, the operator protection complying with your national
heads, are recommended for cold should wear proper protective apparel. standard.
weather use.
Wear an approved safety 7+(86(2)7+(6$:
hard hat to protect your
head. Chainsaw noise 7UDQVSRUWLQJWKHFKDLQVDZ
may damage your
hearing. Always wear
sound barriers (ear plugs :DUQLQJ
or ear mufflers) to protect your hearing. Always stop the engine before putting a
Continual and regular users should have chainsaw down or carrying it. Carrying a
their hearing checked regularly. chainsaw with the engine running is
extremely dangerous.
001BA027 LÄ
chapter on “Main Parts of Saw”. high temperatures. Avoid touching the
hot muffler, you could receive serious
burns.
:DUQLQJ
Never modify a chainsaw in any way. %\KDQGWhen carrying your saw by
Only attachments and parts supplied by hand, the engine must be stopped and The chain guard (scabbard) should be
STIHL or expressly approved by STIHL the saw must be in the proper position. over the chain and the guide bar, which
for use with the specific STIHL saw should point backwards. When carrying
models are authorized. Although certain Grip the front handle and place the your saw, the bar should be behind you.
unauthorized attachments are useable muffler away from the body.
with the STIHL powerhead, their use %\YHKLFOHWhen transporting in a
may, in fact, be extremely dangerous. vehicle, keep chain and bar covered with
the chain guard. Properly secure your
saw to prevent turnover, fuel spillage
and damage to the saw.
3UHSDUDWLRQIRUWKHXVHRIWKHVDZ and thereafter at regular intervals (when- )XHOLQJ,QVWUXFWLRQV
ever the saw is shut off). If the chain
Take off the chain guard and inspect for
safety in operation. For assembly, follow
becomes loose while cutting, shut off the
engine and then tighten. Never try to :DUQLQJ
the procedure described in the chapter tighten the chain while the engine is Fuel your chainsaw in well-ventilated
“Mounting the Bar and Chain” of your running! areas, outdoors only. Always shut off the
Owner’s Manual. engine and allow it to cool before refue-
ling. Gasoline vapor pressure may build
STIHL Oilomatic chain, guide bar and )XHOLQJ up inside the gas tank of a two cycle
sprocket must match each other in engine depending on the fuel used, the
gauge and pitch. Your STIHL chainsaw uses an oil-gaso- weather conditions, and the venting
line mixture for fuel (see chapter “Fuel” system of the tank. In order to reduce
Before replacing any bar and chain, of your Owner’s Manual). the risk of burns or other personal injury
see the sections on “Specifications”, from escaping gas vapor and fumes,
remove the fuel filler cap on the STIHL
"Kickback" and the "ANSI B 175.1-1991
chainsaw kickback standard" in this :DUQLQJ product carefully so as to allow any
manual. Gasoline is an extremely flammable fuel. pressure build-up in the tank to release
If spilled or ignited by a spark or other slowly. Never remove fuel filler cap while
engine is running.
:DUQLQJ
ignition source, it can cause fire and
serious burn injury or property damage.
Proper tension of the chain is extremely Use extreme caution when handling Select bare ground for fueling and move
important. In order to avoid improper gasoline or fuel mix. at least 10 feet (3 m) from fueling spot
setting, the tensioning procedure must before starting the engine. Wipe off any
be followed as described in your manual. Do not smoke or bring spilled fuel before starting your saw, and
Always make sure the hexagonal nut(s) any fire or flame near the check for leakage.
for the sprocket cover is (are) tightened fuel or the chainsaw.
securely after tensioning the chain.
Never start the saw with the sprocket
Note that combustible
fuel vapors may be vented
:DUQLQJ
Check for fuel leakage while refueling
cover loose. Check chain tension once from the fuel system. and during operation. If fuel or oil leakage
more after having tightened the nut(s) is found, do not start or run the engine
until leak is fixed and spilled fuel has
been wiped away. Take care not to get
fuel on your clothing. If this happens,
change your clothing immediately.
:DUQLQJ
Unit vibrations can cause an improperly
tightened fuel filler cap to loosen or come
off and spill quantities of fuel. In order to
reduce the risk of fuel spillage and fire,
tighten fuel filler cap by hand with as
much force as possible.
001BA028 LÄ
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The chain brake must be engaged when
starting the saw.
:DUQLQJ ,PSRUWDQWDGMXVWPHQWV To reduce the risk of serious or fatal
Be sure that the guide bar and chain are :DUQLQJ injury from breathing toxic fumes, never
run the chainsaw indoors or in poorly
clear of you and all other obstructions To reduce the risk of personal injury from ventilated locations. Ensure proper venti-
and objects, including the ground. When loss of control or contact with the lation when working in trenches or other
the engine is started, the engine speed running chain, do not use a saw with confined areas.
with the starting throttle lock engaged incorrect idle adjustment. At correct idle
::DUQLQJ
will be fast enough for the clutch to speed, the chain should not rotate. For
engage the sprocket and, if the chain- directions to adjust idle speed, see the
brake is not activated, turn the chain. appropriate section of your Owner’s Use of this product (including sharpen-
If the upper quadrant of the tip of the bar Manual. If you cannot set the correct idle ing the saw chain) can generate dust,
touches any object, it may cause kick- speed, have your STIHL dealer check mists and fumes containing chemicals
back to occur (see section on reactive your saw and make proper adjustments known to cause respiratory disease, can-
forces). To reduce this risk, always or repairs. cer, birth defects, or other reproductive
engage the chain brake before starting. harm. If you are unfamiliar with the risks
Never attempt to start the chainsaw After adjusting a chain, start the saw, let associated with the particular dust, mist
when the guide bar is in a cut or kerf. the engine run for a while, then switch or fume at issue, consult your employer,
engine off and recheck chain tension. governmental agencies such as OSHA
:DUQLQJ
Proper chain tension is very important at
all times.
and NIOSH and other sources on hazar-
dous materials. California and some
When you pull the starter grip, do not other authorities, for instance, have pub-
wrap the starting rope around your :RUNLQJ&RQGLWLRQV lished lists of substances known to cause
hands. Do not allow the grip to snap cancer, reproductive toxicity, etc.
back, but guide the starter rope slowly Operate the chainsaw under good
back to permit the rope to rewind visibility and daylight conditions only. Control dust (such as sawdust), mists
:DUQLQJ
properly. Failure to follow this procedure (such as oli mist from chain lubrication)
may result in injury to hand or fingers and fumes at the source where possible.
and may damage the starter mechanism. Your chainsaw produces In this regard use good work practices
poisonous exhaust fumes and follow the recommendations of
as soon as the combusti- OSHA / NIOSH and occupational and
ble engine is running. trade associations. When the inhalation
These gases (e.g. carbon of toxic dust, mists and fumes cannot be
monoxide) may be colorless and odor-
less.
eliminated, the operator and any by-
standers should always wear a respirator
hot. Don’t work alone. Keep within calling
distance of others in case help is :DUQLQJ
approved by NIOSH / MSHA for the type needed. Avoid stumbling on obstacles such as
substance at issue. stumps, roots or rocks and watch out for
Your chainsaw is equipped with a chain holes or ditches. Clear the area where
catcher. It is designed to reduce the risk you are working. Be extremely cautious
:DUQLQJ of personal injury in the event of a thrown when working on slopes or uneven
Breathing asbestos dust is dangerous or broken chain. From time to time the ground. There is increased danger of
and can cause severe or fatal injury, re- catcher may be damaged or removed. slipping on freshly debarked logs.
spiratory illness or cancer. The use and To reduce the risk of personal injury,
disposal of asbestos containing products
have been strictly regulated by OSHA
do not operate a chainsaw with a
damaged or missing catcher.
:DUQLQJ
and the Environmental Protection Agen- To reduce the risk
cy. Do not cut or disturb asbestos, asbe- Inspect buffers periodically. Replace of serious or fatal
stos containing products (e.g. asbestos damaged, broken or excessively worn injury to the opera-
containing drywall or other construction buffers immediately, since they may tor or bystanders,
products), or products such as pipes result in loss of control of the saw. never use the saw
which are wrapped or covered with asbe- with one hand.
stos insulation. If you have any reason A “sponginess” in the feel of the saw, You cannot control reactive forces and
to believe that you might be cutting asbe- increased vibration or increased you may lose control of the saw, which
stos, immediately contact your employer “bottoming” during normal operation can result in the skating or bouncing of
or a local OSHA representative. may indicate damage, breakage or the bar and chain along the limb or log.
excessive wear. Buffers should always
The muffler and other parts of the engine be replaced in sets. If you have any Even for those compact saws designed
(e.g. fins of the cylinder, spark plug) questions as to whether the buffers for use in confined spaces, one-handed
become hot during operation and remain should be replaced, consult your STIHL operation is dangerous because the
hot for a while after stopping the engine. servicing dealer. operator may lose control.
To reduce risk of burns do not touch the
muffler and other parts while they are
:DUQLQJ
Take extreme care in wet and freezing
weather (rain, snow, ice). Put off the
work when the weather is windy, stormy
or rainfall is heavy.
001BA087 LÄ
001BA018 LA
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Grip: Always hold the saw firmly with :DUQLQJ
both hands when the engine is running. Never touch a chain with your hand or
Place your left hand on front handle bar any part of your body when the engine is
and your right hand on rear handle and running, even when the chain is not
001BA031 LÄ
throttle trigger. Left-handers should rotating. The chain continues to rotate
follow these instructions too. for a short period after the throttle trigger
is released.
Wrap your fingers tightly around the
handles, keeping the handles cradled :DUQLQJ
between your thumb and forefinger. Do not cut any material other than wood Never work on a ladder, or on any other
With your hands in this position, you can or wooden objects. insecure support. Never use the saw
best oppose and absorb the push, pull Use your chainsaw for cutting only. above shoulder height.
and kickback forces of your saw without It is not designed for prying or shoveling
:DUQLQJ
losing control (see section on reactive away limbs, roots or other objects.
forces). Make sure your chainsaw When sawing, make sure that the saw
handles and grip are in good condition chain does not touch any foreign Never work in a tree unless you have
and free of moisture, pitch, oil or grease. materials such as rocks, fences, nails received specific, professional training
and the like. for such work, are properly secured
001BA082 KN
001BA093 LÄ
Position the chainsaw in such a way that powerful force used to cut wood can be
your body is clear of the cutting attach- reversed (and work against the opera-
ment whenever the engine is running. tor). If the rotating chain is suddenly
Stand to the left of cut while bucking. stopped by contact with any solid object
like a log or branch or is pinched, the
001BA035 LÄ
Don’t put pressure on the saw when reactive forces may occur instantly.
reaching the end of a cut. The pressure These reactive forces may result in loss
may cause the bar and rotating chain to of control which may, in turn, cause
pop out of the cut or kerf, go out of serious or fatal injury. An understanding
control and strike the operator or some of the causes of these reactive forces
other object. If the rotating chain strikes may helpyou avoid loss of control. The reaction of the cutting force of the
some other object, a reactive force may chain causes a rotational force on the
cause the moving chain to strike the The most common reactive forces are chainsaw in the direction opposite to the
operator. – kickback, chain movement. This may fling the bar
– pushback, up and back in an uncontrolled arc
– pull-in. mainly in the plane of the bar. Under
5HDFWLYHIRUFHVLQFOXGLQJNLFNEDFN some cutting circumstances the bar
:DUQLQJ .LFNEDFN
Kickback may occur when
moves towards the operator, who may
suffer severe or fatal injury.
Reactives forces may occur any time the the moving saw chain
chain is rotating. Reactives forces can near the upper quadrant of Kickback may occur when the nose of
be dangerous! In any chainsaw, the the bar nose contacts a the guide bar is pinched unexpectedly,
solid object or is pinched. unintentionally contacts solid material in
the wood or is incorrectly used to begin
a plunge or boring cut.
It may also occur during limbing. a) saws with a displacement of less than angles that may occur in real life cutting
The greater the force of the kickback 3.8 cubic inches situations. Compliance with § 5.12 of
reaction, the more difficult it becomes for – must, in their original condition, ANSI B 175.1-1991 does not automatic-
the operator to control the saw. Many meet a 45° computer derived ally mean that in a real life kickback the
factors influence the occurrence and kickback angle when equipped with bar and chain will rotate at most 45° .
force of the kickback reaction. These certain cutting attachments.
include chain speed, the speed at which
the bar and chain contact the object, the
– and must be equipped with at least
two devices to reduce the risk of :DUQLQJ
angle of contact, the condition of the kickback injury, such as a chain In order for powerheads below 3.8 cubic
chain and other factors. brake, low kickback chain, reduced inch displacement to comply with the
kickback bar, etc. computed kickback angle requirements
The type of bar and saw chain you use of § 5.12 of ANSI B 175.1-1991 use only
is an important factor in the occurrence b) saws with a displacement of 3.8 cubic the following cutting attachments:
and force of the kickback reaction. inches and above
Some STIHL bar and chain types are – must be equipped with at least one – bar and chain combinations listed as
designed to reduce kickback forces. device designed to reduce the risk complying in the “Specifications”
STIHL recommends the use of reduced of kickback injury such as a chain section of the Owner’s Manual or
kickback bars and low kickback chains. brake, low kickback chain, reduced – other replacement bar and chain
kickback bar, etc. combinations marked in accordance
with the standard for use on the
$16,%FKDLQVDZNLFNEDFN The computer derived angles for saws powerhead or
VWDQGDUG below 3.8 cubic inch displacement are – replacement chain designated
measured by applying a computer “low kickback saw chain’’.
Section 5.12 of ANSI standard B 175.1– program to test results from a kickback See the section on "Low kickback saw
1991, sets certain performance and test machine. chain and reduced kickback bars"
design criteria related to chainsaw
kickback.
To comply with section 5.12 of ANSI B :DUQLQJ
175.1-1991: The computer derived angles of § 5.12 of
ANSI B 175.1-1991 may bear no rela-
tionship to actual kickback bar rotation
'HYLFHVIRUUHGXFLQJWKHULVNRI
NLFNEDFNLQMXU\ :DUQLQJ
Never operate your chainsaw without a
STIHL recommends the use of the STIHL front hand guard. In a kickback situation
Quickstop chain brake on your power- this guard helps protect your left hand or
head with green labeled reduced kick- other parts of your body. In addition,
back bars and low kickback chains. removal of the hand guard on a saw
equipped with a chain brake will deactivate
the chain brake.
:DUQLQJ
To reduce the risk of injury, stop using
the saw immediately if the chain brake :DUQLQJ
does not function properly. Take the saw No Quickstop or other chain brake
to your local STIHL Service Centre! Do device prevents kickback. These devices
not use the saw until the problem has are designed to reduce the risk of
been rectified (see the section “Chain kickback injury, if activated, in certain
001BA036 LA
Brake”). kickback situations. In order for the
Quickstop to reduce the risk of kickback
injury, it must be properly maintained
4XLFNVWRSFKDLQEUDNH and in good working order. See the
When a kickback occurs, the guide bar chapter entitled “Chain Brake” and
STIHL has developed a chain stopping may rotate around the front handle. If the “Maintenance, Repair and Storing” of
system designed to reduce the risk of cutting position is such that the operator’s your Owner’s Manual. In addition, there
injury in certain kickback situations. left hand is gripping the front handle must be enough distance between the
It is called a Quickstop chain brake. behind the hand guard, and if the left bar and the operator to ensure that the
The Quickstop is available as standard hand rotates around the front handle and Quickstop has sufficient time to activate
equipment on your STIHL chainsaw and makes a sufficiently forceful contact with and stop the chain before potential
is available for installation on most older the front hand guard, which is the Quick- contact with the operator.
STIHL saws. Ask your dealer to retrofit stop activating lever, this contact will
your older model saw with a chain brake. activate the Quickstop. The chain brake
on most new model STIHL chainsaws
can also be activated by inertia. See the
chapter entitled “Chain Brake” of your
Owner’s Manual.
:DUQLQJ reduce the risk of kickback injury. Other
chains are designed to obtain higher cut-
Please ask your STlHL dealer to properly
match your powerhead with the appro-
An improperly maintained chain brake ting efficiency or sharpening ease but priate bar/chain combinations to reduce
may increase the time needed to stop may result in higher kickback tendency. the risk of kickback injury. Green labeled
the chain after activation, or may not bars and chains are recommended for all
activate at all. STIHL has developed a color code powerheads. See your “STIHL Bar and
:DUQLQJ
system to help you identify the STIHL
reduced kickback bars and low kick-
Chain Information” leaflet for details.
Never run the chainsaw above idle
speed for more than 3 seconds when
back chains. Cutting attachments with
green warning decals or green labels on :DUQLQJ
the chain brake is engaged or the chain the packaging are designed to reduce Use of other, non-listed bar/chain combi-
is pinched or otherwise caught in the cut. the risk of kickback injury. The matching nations may increase kickback forces
Clutch slippage can cause excessive of green decaled powerheads under 3.8 and increase the risk of kickback injury.
heat, leading to severe damage of the cubic inch displacement with green New bar/chain combinations may be
motor housing, clutch and oiler compo- labeled bars and green labeled chains developed after publication of this litera-
nent and may interfere with the operation gives compliance with the computed ture, which will, in combination with
of the chain brake. If clutch slippage in kickback angle requirements of ANSI B certain powerheads, comply with § 5.12
excess of 3 seconds has occured, allow 175.1-1991 when the products are in of ANSI B 175.1-1991. Check with your
the motor housing to cool before pro- their original condition. Products with STIHL dealer for such combinations.
ceeding and check the operation of your yellow decals or labels are for users with
chain brake as described in the chapter
entitled “Chain Brake”. Also make sure
extraordinary cutting needs and
experience and specialized training for :DUQLQJ
that the chain is not turning at idle speed dealing with kickback. Reduced kickback bars and low kickback
(see above “Important Adjustments”). chains do not prevent kickback, but they
67,+/UHFRPPHQGVWKHXVHRILWV are designed to reduce the risk of kick-
JUHHQODEHOHGUHGXFHGNLFNEDFNEDUV back injury. They are available from your
/RZNLFNEDFNVDZFKDLQDQGUHGXFHG JUHHQODEHOHGORZNLFNEDFNFKDLQV STIHL dealer.
NLFNEDFNEDUV DQGD67,+/4XLFNVWRSFKDLQEUDNH
/RZNLFNEDFNFKDLQ kickback energy. Improper lowering or 7RDYRLGNLFNEDFN
sharpening of the depth gauges or
Some types of saw chain have specially shaping of the cutters may increase the The best protection from personal injury
designed components to reduce the chance and the potential energy of a that may result from kickback is to avoid
force of nose contact kickback. STIHL kickback. Always cut with a properly kickback situations:
has developed low kickback chain for sharpened chain.
your powerhead. 1. Hold the chainsaw firmly with both
hands and maintain a secure grip.
“Low kickback saw chain” is a chain 5HGXFHGNLFNEDFNEDU 2. Be aware of the location of the guide
which has met the kickback performance bar nose at all times.
requirements of § 5.12.2.4 of STIHL green labeled reduced kickback 3. Never let the nose of the guide bar
ANSI B 175.1-1991 (Safety Require- bars are designed to reduce the risk of contact any object. Do not cut limbs
ments for Gasoline-Powered Chain- kickback injury when used with STIHL with the nose of the guide bar.
Saws) when tested on a selected repre- green labeled low kickback chains. Be especially careful when cutting
sentative sample of chainsaws below small, tough limbs, small size brush
:DUQLQJ
3.8 cubic inch displacement specified in and saplings which may easily catch
ANSI B 175.1-1991. the chain.
When used with other, more aggressive 4 Don’t overreach.
:DUQLQJ
chains, these bars may be less effective 5. Don’t cut above shoulder height.
in reducing kickback, and may result in 6. Begin cutting and continue at full
There are potential powerhead and bar higher kickback forces. throttle.
combinations with which low kickback 7. Cut only one log at a time.
saw chains can be used which have not 8. Use extreme caution when reentering
been specifically certified to comply with %RZ*XLGHV a previous cut.
:DUQLQJ
the 45° computer derived kickback angle 9. Do not attempt to plunge cut if you
of § 5.12 of ANSI B 175.1-1991. are not experienced with these
Some low kickback chains have not Do not mount a bow guide on any cutting techniques.
been tested with all powerhead and bar STIHL chainsaw. 10. Be alert for shifting of the log or other
combinations. Any chainsaw equipped with a bow forces that may cause the cut to
&XWWLQJ7HFKQLTXHV
)HOOLQJ
001BA037 LÄ
001BA038 LÄ
Before felling a tree, consider carefully all
conditions which may affect the direction
of fall, including:
Pull-in occurs when the chain on the Pushback occurs when the chain on the The natural lean of the tree.
bottom of the bar is suddenly stopped top of the bar is suddenly stopped when
when it is pinched, caught or encounters it is pinched, caught or encounters a Any unusually heavy limb structure.
a foreign object in the wood. The reaction foreign object in the wood. The reaction
of the chain pulls the saw forward and of the chain drives the saw straight back Surrounding trees and obstacles.
may cause the operator to lose control. toward the operator and may cause loss
of saw control. Pushback frequently The wind direction and speed.
Pull-in frequently occurs when the occurs when the top of the bar is used for
bumper spike of the saw is not held cutting.
securely against the tree or limb and
when the chain is not rotating at full 7RDYRLGSXVKEDFN :DUQLQJ
speed before it contacts the wood. Always observe the general condition of
1. Be alert to forces or situations that the tree. Inexperienced users should
:DUQLQJ
may cause material to pinch the top
of the chain.
never attempt to cut trees which are
decayed or rotted inside or which are
Use extreme caution when cutting small leaning or otherwise under tension.
size brush and saplings which may easily 2. Do not cut more than one log at a time. There is an increased risk that such trees
catch the chain and pull you off balance. could snap or split while being cut and
3. Do not twist the saw when cause serious or fatal injury to the
7RDYRLGSXOOLQ withdrawing the bar from a plunge operator or bystanders. Also look for
1. Always start a cut with the chain cut or underbuck cut because the broken or dead branches which could
rotating at full speed and the bumper chain can pinch. vibrate loose and fall on the operator.
spike in contact with the wood. When felling on a slope, the operator
2. Pull-in may also be prevented by using should stand on the uphill side if
wedges to open the kerf or cut. possible.
001BA088 LÄ
1 1/ 2 1
21/2
)HOOLQJ,QVWUXFWLRQV
001BA040 LÄ
001BA041 LÄ
When felling in the vicinity of roads,
railways and power lines, etc., take extra
precautions. Inform the police, utility
company or railway authority before
beginning to cut. (VFDSHSDWK %XWWUHVVURRWV
:DUQLQJ First clear the tree base and work area If the tree has large buttress roots, cut
The noise of your engine may drown any from interfering limbs and brush and into the largest buttress vertically first
warning call. clean its lower portion with an ax. (horizontally next) and remove the
:DUQLQJ Then, establish two paths of escape (%)
resulting piece.
There are a number of factors that may and remove all obstacles. These paths
affect and change the intended direction should be generally opposite to the plan-
of fall, e.g. wind, lean of tree, sloping ned direction of the fall of the tree ($)
ground, one-sided limb structure, wood and about at a 45° angle. Place all
structure, decay, snow load, etc. To re- tools and equipment a safe distance away
duce the risk of severe or fatal injury to from the tree, but not on the escape paths.
yourself or others, look for these condi-
tions prior to beginning the cut, and be
alert for a change in direction during fall.
001BA042 LÄ
001BA019 KN
When making the felling notch, use the $ felling notch - determines the $ = felling notch - determines the
gunning sight on the shroud and housing direction of the fall direction of the fall
to check the required direction of fall:
For a conventional cut: For an open-face cut:
• Position the saw so that the
gunning sight points exactly in the
direction you want the tree to fall.
• Properly place felling notch
perpendicular to the Iine of fall,
• Properly place felling notch
perpendicular to the Iine of falI,
close to the ground close to the ground
• Cut down at app. 45-degree angle
to a depth of about 1/5 to 1/4 of the
• Cut down at app. 50-degree angle
to a depth of app.1/5 to 1/4 of the
trunk diameter trunk diameter
• Make second cut horizontal • Make second cut from below at
• Remove resulting 45-degree piece app. 40 degree angle
• Remove resulting 90-degree piece
001BA043 LÄ
001BA044 LÄ
001BA045 LÄ
0DNLQJVDSZRRGFXWV % )HOOLQJFXW & +LQJH
Conventional and open-face technique: • Helps control the falling tree
• For medium sized or larger trees
make cuts at both sides of the trunk,
• Begin 1 to 2 inches higher than
center of felling notch
• Do not cut through the hinge -
you could lose control of the
• at same height as subsequent • Cut horizontalIy towards the felling direction of the fall
•
felling cut.
Cut to no more than width of guide •
notch
Leave approx.1/10 of diameter uncut. :DUQLQJ
bar. This is the hinge In order to reduce the risk of personal
001BA047 LÄ
001BA046 LÄ
001BA048 LÄ
:DUQLQJ )HOOLQJFXWIRUODUJHGLDPHWHUWUHHV Avoid repositioning the saw more than
Be extremely careful with partially fallen :DUQLQJ necessary. When repositioning for the
next cut, keep the guide bar fully engaged
trees which are poorly supported. Felling a tree that has a diameter greater in the kerf to keep the felling cut straight.
When the tree hangs or for some other than the length of the guide bar requires If the saw begins to pinch, insert a
reason does not fall completely, set the use of either the sectioning felling cut or wedge to open the cut. On the last cut,
saw aside and pull the tree down with a plunge-cut method. These methods are do not cut the hinge.
cable winch, block and tackle or tractor. extremely dangerous because they
If you try to cut it down with your saw, involve the use of the nose of the guide
you may be injured. bar and can result in kickback. Only 3OXQJHFXWPHWKRG
properly trained professionals should
)HOOLQJFXWIRUVPDOOGLDPHWHUWUHHV attempt these techniques. Timber having a diameter more than
VLPSOHIDQFXW twice the length of the guide bar requires
6HFWLRQLQJPHWKRG the use of the plunge-cut method before
Engage the bumper spikes of the chain- For the sectioning method make the first making the felling cut.
saw directly behind the location of the part of the felling cut with the guide bar
intended hinge and pivot the saw around fanning in toward the hinge. Then, using
this point only as far as the hinge. The the bumper spike as a pivot, reposition
bumper spike rolls against the trunk. the saw for the next cut.
If you are inexperienced with a chainsaw,
plunge-cutting should not be attempted.
Seek the help of a professional.
/LPELQJ
001BA089 LÄ
Limbing is removing the branches from
a fallen tree.
:DUQLQJ
First, cut a large, wide felling notch. There is an extreme danger of kickback
Make a plunge cut in the center of the during the limbing operation. Do not
notch. work with the nose of the bar. Be extremely
cautious and avoid contacting the log or
The plunge cut is made with the guide other limbs with the nose of the guide bar.
001BA033 LÄ
bar nose. Begin the plunge cut by
applying the lower portion of the guide Do not stand on a log while limbing it –
bar nose to the tree at an angle. Cut until you may slip or the log may roll.
the depth of the kerf is about the same as
the width of the guide bar. Next, align Start limbing by leaving the lower limbs to
the saw in the direction in which the support the log off the ground. When %XFNLQJ
recess is to be cut. underbucking freely hanging limbs, Bucking is cutting a log into sections.
:DUQLQJ
Be extremely cautious when cutting Watch out for rolling logs.
limbs or logs under tension (spring poles).
There is an extreme danger of kickback The limbs or logs could spring back
at this point. Extra caution must be taken toward the operator and cause loss of
to maintain control of the saw. To make control of the saw and severe or fatal
the felling cut, follow the sectioning injury to the operator.
method described previously.
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001BA050 LÄ
damaged, improperly adjusted or not
completely or securely assembled.
Follow the maintenance and repair
instructions in the appropriate section of
your Owner’s Manual, especially those
2. Cut only one log at a time. 5. Logs under strain: Risk of pinching! in the chapters “Mounting the Bar and
Always start relieving cut () at Chain”, “Maintaining and Sharpening”
3. Shattered wood should be cut very compression side ($). and “Chain Brake”.
carefully. Sharp slivers of wood Then make bucking cut () at
may be caught and flung in the
direction of the operator of the saw.
tension side (%).
If the saw pinches, stop the engine :DUQLQJ
and remove it from the log. Use only STIHL replacement parts for
4. When cutting small logs, place log maintenance and repair. Use of parts
through “V” - shaped supports on 6. Only properly trained professionals manufactured by others may cause
top of a sawhorse. Never permit should work in an area where the serious or fatal injury.
another person to hold the log.
Never hold the log with your leg or
logs, limbs and roots are tangled.
Working in blowdown areas is :DUQLQJ
foot. extremely hazardous. Always stop the engine and ensure that
the chain is stopped before making any
7. Drag the logs into a clear area before adjustments, maintenance or repair work,
cutting. Pull out exposed and cleared
logs first.
changing the saw chain or cleaning the result. If your muffler was equipped with For the proper and effective operation of
saw. Do not attempt any maintenance or a spark-arresting screen to reduce the the chain brake the brake band and
repair work not described in your risk of fire (e. g. in the USA, Canada and clutch drum must be kept free of dirt,
Owner’s Manual. Have such work perfor- Australia), never operate your saw if the grease and other foreign matter which
med at your STIHL service shop only. screen is missing or damaged. Remem- may reduce friction of the band on the
:DUQLQJ
ber that the risk of forest fires is greater
in hot or dry weather.
drum.
Never test the ignition system with Keep the chain, bar and sprocket clean; For these reasons, each STIHL chain-
ignition wire terminal removed from spark replace worn sprockets or chains. saw should be returned to trained
plug or with unseated spark plug, since Keep the chain sharp. personnel such as your STIHL servicing
uncontained sparking may cause a fire. You can spot a dull chain when easy-to- dealer for periodic inspection and
:DUQLQJ
cut wood becomes hard to cut and burn
marks appear on the wood.
servicing of the brake system according
to the following schedule:
To reduce the risk of fire and burn injury, Keep the chain at proper tension. Tighten Heavy usage - every three months,
use only spark plugs authorized by all nuts, bolts and screws except the Moderate usage - twice a year,
STIHL. Always press spark plug boot carburetor adjustment screws after each Occasional usage - annually.
snugly onto spark plug terminal of the use.
:DUQLQJ
proper size. (Note: If terminal has The chainsaw should also be returned
detachable SAE adapter nut, it must be immediately for maintenance whenever
attached.) A loose connection between In order for the chain brake on your the brake system cannot be thoroughly
spark plug terminal and ignition wire STIHL chainsaw to properly perform its cleaned or there is a change in its
connector in the boot may create arcing function of reducing the risk of kickback operating characteristics.
that could ignite combustible fumes and and other injuries, it must be properly
cause a fire. Keep spark plug clean, and maintained. Like an automobile brake, For any maintenance please refer to the
make sure ignition lead is in good a chainsaw chain brake incurs wear maintenance chart DQGWRWKHZDUUDQW\
condition. each time it is engaged. VWDWHPHQW near the end of this manual.
:DUQLQJ The amount of wear will vary depending Additionally, the daily maintenance
Do not operate your chainsaw if the upon usage, conditions under which the schedule for your chainsaw set forth in
muffler is damaged, missing or modified. saw is used and other factors. Excessive your STIHL Owner’s Manual should be
An improperly maintained muffler will wear will reduce the effectiveness of the strictly followed.
increase the risk of fire and hearing loss. chain brake and can render it inoperable.
Never touch a hot muffler or burn will
Store chainsaw in a dry place and away
from children. Before storing for longer
than a few days, always empty the fuel
tank (see chapter "Storing the Machine"
in this manual).
0RXQWLQJ
WKH%DUDQG&KDLQ
143BA003 KN
3 6 4 4
1
5
143BA004
2
You can run chains of different pitches • Wear work gloves to protect hands Fit the guide bar over the
on this chainsaw - depending on the
chain sprocket (see "Specifications")
• Fit the chain - start at the bar nose. studs -
cutting edges on top of bar
Disengage the chaine brake: must point to right -
The chain pitch must match the guide Pull hand guard toward the front and engage the peg
bar. The drive link gauge must match handle. of the tensioner slide in
the guide bar groove width. locating hole -
place the chain over
• Unscrew nuts and take off cover sprocket at the same time -
7HQVLRQLQJWKH6DZ&KDLQ
133BA024 KN
143BA007 KN
Retensioning during cutting work: • Shut down the engine.
• Wear work gloves.
• Shut down the engine and then
slacken the nuts. Chain must fit snugly against the
7 underside of the bar - and, with the
• Hold the bar nose up - chain brake disengaged, it must still be
•
145BA003 K
Use screwdriver to turn the possible to pull the chain along the bar
tensioning screw clockwise by hand.
until chain fits snugly against
clockwise until there is very little chain A new chain has to be retensioned
sag on the underside of the bar - A new chain has to be retensioned more often than one that has been in
and the drive link tangs are located more often than one that has been in use for some time -
in the bar groove. use for some time - check chain tension frequently -
check chain tension frequently - see section "During Operation".
• Refit the sprocket cover -
and screw on the nuts
see section "During Operation".
)XHO0L[ )XHOLQJ
143BA008 KN
result in preignition (causing “pinging”) fuel mix is stored should be cleaned
which is accompanied by an increase in from time to time.
engine temperature. This, in turn,
increases the risk of piston seizure )XHOPL[DJHV
and damage to the engine. Before fueling, clean the fuel filler cap
Only mix sufficient fuel for a few days and the area around it to ensure that no
The chemical composition of the fuel is work, not to exceed 3 months of storage. dirt falls into the tank.
also important. Some fuel additives not Store in approved safety fuel-canisters Always thoroughly shake the mixture in
only detrimentally affect elastomers only. When mixing, pour oil into the the canister before fueling your machine.
(carburetor diaphragms, oil seals, fuel
lines etc.), but magnesium castings as
canister first, and then add gasoline.
:DUQLQJ
well. This could cause running problems Gaso- Oil (STIHL 50:1 or In order to reduce the risk of burns or
or even damage the engine. For this line equivalent branded TC oils) other personal injury from escaping gas
reason it is essential that you use only vapor and fumes, remove the fuel filler
branded fuels! US gal. US fl.oz cap carefully so as to allow any pressure
build-up in the tank to release slowly.
Use only STIHL two-stroke engine oil or
equivalent branded two-stroke air- 1 2.6 :DUQLQJ
cooled engine oils with the classification 2 1/2 6.4 After fueling, tighten fuel cap DV
TC for mixing. 5 12.8 VHFXUHO\DVSRVVLEOH by hand.
Use a suitable tool (e.g. screwdriver end
Dispose empty mixing-oil canisters only of combination wrench) to tighten
at authorized disposal locations. slotted fuel caps.
&KDLQOXEULFDQW )LOO&KDLQ2LO7DQN
143BA010 KN
The service life of the chain and guide
bar depends on the quality of the
lubricant. It is therefore essential to use
only a specially formulated chain
Change the fuel pick up body every year. lubricant. • Thoroughly clean the oil filler cap
and the area around it to ensure
Before storing your machine for a long If special chain lubricant is not available, that no dirt falls into the tank.
period, drain and clean the fuel tank and you may - in an emergency - use an HD
run engine until carburetor is dry. single grade or multigrade engine oil
with a viscosity that suits the prevailing
• Refill the chain oil tankevery time
you refuel.
outside temperature.
There must still be a small amount of oil
:DUQLQJ in the oil tank when the fuel tank is
empty.
Medical studies have shown that If the oil tank is still partly full, the reason
renewed contact with waste oil can may be a problem in the oil supply
cause skin cancer. Avoid direct contact system:
with waste oil. If waste oil does get on Check chain lubrication, clean the
your skin, wash with soap and water. oil passages, contact your STIHL dealer
'RQRWXVH waste oil for any purpose, for assistance if necessary.
and dispose of it only at authorized
disposal locations.
&KDLQ%UDNH
7KHFKDLQEUDNHLVDOVRDFWLYDWHGE\
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if the kickback force of the saw is high
enough:
The hand guard is accelerated toward
the bar nose - even if your left hand is
not behind the hand guard, e.g. during
felling cut.
The chain brake will operate only if the
hand guard has not been modified in
any way.
&KHFNRSHUDWLRQRIFKDLQEUDNH
143BA012 KN
143BA011 KN
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GRQ¶WVWDUWWKHHQJLQH\HW
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STOP
143BA017 KN
143BA018 KN
133BA001 K
2QO\PDFKLQHVZLWK
GHFRPSUHVVLRQYDOYH
$OOYHUVLRQV • Place your saw on the ground -
make sure you have a firm footing -
• Observe safety precautions - check that chain is not touching any
• Press in the button. see section "Safety Precautions". object or the ground -
STOP
143BA021 KN
4
143BA019 KN
143BA020 KN
Alternative method of starting: • Pull the starter grip slowly with your When engine begins to fire:
• Hold the rear handle tightly
between your legs, just above the
right hand until you feel it engage -
then give the grip a brisk strong pull
• Press the button of the decom-
pression valve -
knees. and push down the front handle • Move Master Control lever toQ
• Grip the front handle firmly with
your left hand -
at the same time -
do not pull out starter rope more
and continue cranking -
DVVRRQDVHQJLQHUXQV
your thumb should be under the than 70 cm (about 28 in) - LPPHGLDWHO\ blip the throttle trigger
handle. it might otherwise break. interlock and throttle trigger -
Do not let the starter grip snap back - the Master Control lever will move
guide it slowly into the housing to "Run" position
so that the starter rope can and the engine settles down
rewind properly. to idling speed.
If engine is new,
pull starter grip several times As the chain brake is still engaged,
to prime the fuel line. the engine must be returned to idling
speedLPPHGLDWHO\ -
or the clutch might otherwise
be damaged.
3
143BA012 KN
143BA012 KN
138BA001K
• Pull the hand guard back toward
the front handle:
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,IHQJLQHGRHVQ¶WVWDUW
The chain brake is now If you did not move the Master Control
disengaged - As soon as the engine runs: lever to "Warm Start"Q
your saw is ready for operation. • Blip the throttle trigger quickly enough after the engine began
• Observe safety precautions. to disengage it from starting throttle to fire, the combustion chamber has
• Always check operation of chain
lubrication before starting work.
position -
Master Control lever will move
flooded.
&KHFNLQJ&KDLQ/XEULFDWLRQ 2LO4XDQWLW\
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145BA011 K
•
143BA024 KN
Press the button of the decom-
pression valve -
• Now start the engine.
The saw chain must always throw off Different quantities of oil are required for
Fuel tank run until dry a small amount of oil. different bar lengths, types of wood and
and then refueled cutting techniques.
• Never operate your saw without
• Press the button of the decom-
pression valve -
chain lubrication. If the chain is run
dry the whole cutting attachment
Use the adjusting screw () to vary the
oil feed rate as required.
• Pull starter rope several times until will be irretrievably damaged within
fuel line is primed. a very short time.
Always check chain lubrication and
• Most economic setting -
turn adjusting screw to "("
oil level in tank before starting work. ((matic position).
• To increase oil feed -
• Every new chain has to be broken turn adjusting screw clockwise.
in for about 2 to 3 minutes. • To reduce oil feed -
turn adjusting screw counter-
• After breaking in chain,
check chain tension
clockwise.
'XULQJ%UHDNLQ3HULRG 'XULQJ2SHUDWLRQ $IWHU)LQLVKLQJ:RUN
A factory new machine should not be Check chain tension frequently. 6ODFNHQRIIWKHFKDLQ
run at high revs (full throttle off load) A new chain has to be retensioned more if you have retensioned it at operating
for the first three tank fillings. This avoids often than one that has been in use for temperature during cutting work.
unnecessary high loads during the some time. The chain contracts as it cools down.
break-in period. If it is not slackened off, it could damage
&KDLQFROG the crankshaft and bearings.
As all moving parts have to bed in Tension is correct when chain fits snugly
during the break-in period, the frictional against the underside of the bar and can %HIRUHVWRULQJ\RXUVDZ
resistances in the engine are greater still be pulled along the bar by hand. IRUDORQJSHULRG
during this period. The engine develops Retension if necessary - • Drain and clean the fuel tank
its maximum power after about 5 to 15
tank fillings.
see section "Tensioning the Saw Chain". • Run engine until carburetor is dry
&KDLQDWRSHUDWLQJWHPSHUDWXUH
'RQRWPDNHWKHPL[WXUHOHDQHUWR The chain stretches and begins to sag.
DFKLHYHDQDSSDUHQWLQFUHDVHLQ The drive links must not come out of the
SRZHUWKLVFRXOGGDPDJHWKHHQJLQH bar groove - the chain may otherwise
VHHVHFWLRQ$GMXVWLQJ&DUEXUHWRU jump off the bar.
$IWHUORQJSHULRG
RIIXOOWKURWWOHRSHUDWLRQ
Allow engine to run for a short while
at idling speed so that engine heat can
be dissipated by flow of cooling air.
This protects engine-mounted compo-
nents (ignition, carburetor) from ther-
mal overload.
$LU)LOWHU6\VWHP
138BA002K
138BA003K
operating conditions:
•
vertically.
• Clean away loose dirt from around Always replace a damaged filter
element.
•
filter.
Reinstall the filter.
:LQWHU2SHUDWLRQ
138BA006K
138BA005K
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SUHKHDWFDUEXUHWRU
2
• Turn the twist lock above the rear
handle 90° counterclockwise -
138BA007K
Lift off the carburator box cover
vertically -
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143BA026 KN
138BA012 LÄ
when the intake air preheating kit is fitted.
1 3
If your saw is very cold (frost or ice on
machine), start the engine and keep it
at a high idle speed (with chain brake
disengaged) until it reaches normal
operating temperature.
Switching on electric handle heating* • 7XUQWKHEDURYHU
every time you sharpen the chain -
$GMXVWLQJ&DUEXUHWRU
• 0HDVXUHJURRYHGHSWK
with scale on filing gauge * -
0RWRUPDQDJHPHQW
138BA020 KN
produce low emissions.
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145BA043 KN
speed adjusting screw /.
(QJLQHVWRSVZKLOHLGOLQJ A
145BA044 KN
deposits to form on the insulator nose
which may result in trouble in operation.
• Turn the idle speed adjusting
screw /$ counterclockwise until If engine is down on power, difficult to
chain stops running - start or runs poorly at idling speed,
then turn screw another If engine is down on power, check the first check the spark plug.
quarter turn in the same direction spark arresting screen in the muffler:
(UUDWLFLGOLQJEHKDYLRU
• Allow muffler to cool down. • Remove spark plug -
see chapter “Starting”:
SRRUDFFHOHUDWLRQ • Take out the four screws. • Clean dirty spark plug.
• Remove the muffler upper • Check electrode gap -
it should be 0.5mm/0.02" $ -
Idle setting is too lean casing .
• Bend back the retaining tabs . readjust if necessary.
• Turn the low speed adjusting
screw / counterclockwise -
• Pull out the spark arresting screen • Use only resistor type spark plugs
. of the approved range.
no further than stop -
until engine runs and accelerates
• Clean spark arresting screen if
necessary. If screen is damaged or Rectify problems which have caused
smoothly - coked up, fit a new one. fouling of spark plug:
• Refit the spark arresting screen in
the reverse sequence.
Incorrect carburetor setting, too much oil
in fuel mix, dirty air filter,
unfavorable running conditions, e.g.
operating at part load.
5HSODFLQJ6WDUWHU5RSHDQG
5HZLQG6SULQJ
2
3
3
001BA002 KN
000BA036 TR
138BA017 LÄ
• Fit a new spark plug after • Remove four screws - • Use a screwdriver to pry the rope
approx. 100 operating hours - • push the hand guard upward - out of the starter grip.
or earlier if the electrodes are
badly eroded.
• pull underside of fan housing away
from crankcase
• Remove remaining rope from the
rotor and starter grip.
and remove it downward
:DUQLQJ
To reduce the risk of fire and burn injury,
use only spark plugs authorized by
STIHL (see “Specifications”). Always
press spark plug boot snugly onto
spark plug terminal of the proper
size. (Note: If terminal has detachable
SAE adapter nut, it must be attached.)
A loose connection between spark plug
terminal and ignition wire connector in
the boot may create arcing that could
ignite combustible fumes and cause a
fire.
7
6
5
5
4
001BA003 K
001BA005 K
001BA004 K
• Use a screwdriver to pry the rope
out of the starter grip.
Thread the rope through the rotor
and secure it with a simple overhand
• Coat rope rotor bearing bore with
non-resinous oil.
• Remove remaining rope from the
rotor and starter grip.
knot. • Slide rotor onto starter post -
turn it back and forth so that anchor
• Thread the new rope - loop of rewind spring engages -
Part No. 1122 190 2900 - • Refit the pawls in the rotor -
through the top of the starter grip • Fit the washer on the starter post
and then pull through the rope
guide bush .
• Use screwdriver or suitable pliers
to install spring clip on starter
post and over the pawl pegs -
the spring clip must point in
clockwise direction -
see illustration.
8
5HSODFLQJDEURNHQ
UHZLQGVSULQJ
001BA007 K
see "Replacing Starter Rope".
• Remove the spring housing and
parts of spring.
• Fit the new spring housing -
7HQVLRQLQJUHZLQGVSULQJ • When starter rope is fully extended bottom plate must face upward -
• Make a loop in the unwound starter it must be possible to rotate the slip outer spring loop over lug -
rope and use it to turn the rope
rotor six full revolutions in the
rotor at least another half turn. If
this is not possible, the spring is
• Reinstall the rope rotor, tension the
rewind spring, fit the fan housing
direction of the arrow. over-tensioned and could break. and secure in position.
• Hold the rotor steady - Take off one turn of the rope. • If the spring pops out of its housing
straighten the twisted rope - • Fit the fan housing on the crank- during installation: refit it in the
• Release the rotor - case. counterclockwise direction, starting
• Let go of rope slowly so that it • Set the Master Control lever to E outside and working inward.
winds onto the rotor. • Push the remaining rope into the
• The starter grip must sit firmly in the
rope guide bush. If the grip drops to
starter grip so that the nipple
is flush with the grip.
one side: Increase spring tension
by one additional turn.
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Use a screwdriver to • Use a screwdriver to remove the
- or even sooner if the wear marks • remove the E-clip. E-clip.
on the sprocket are deeper than approx.
0.5 mm (1/64") since this would reduce
• Take off the washer and rim
sprocket.
• Pull washer, spur sprocket and
needle cage off the crankshaft.
the life of the chain. Examine splines on clutch drum -
if wear marks are severe,
• Clean the crankshaft stub
and needle cage, and lubricate with
Check wear marks: fit a new clutch drum: STIHL grease
Left: on webs of rim sprockets (tube 0781 120 1111).
Right: on teeth of spur sprockets. Pull clutch drum and needle cage
%HIRUHUHPRYLQJFKDLQVSURFNHW
• E-clip on the crankshaft.
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A
A properly sharpened chain slices
through wood effortlessly and requires
very little feed pressure.
3/8
689BA020 KN
689BA021 KN
Do not work with a dull or damaged
B
chain as it will increase the physical
effort required, produce unsatisfactory
results and a higher rate of wear.
The chain pitch (e.g. 3/8) is marked on $ Filing angle
&OHDQDQGFKHFN\RXUFKDLQ the depth gauge side of each cutter. % Side plate angle
for cracks in the links and damaged
rivets - 8VHRQO\VSHFLDOVDZFKDLQILOHV Chain type Angle (°)
replace any damaged or worn parts of A B
the chain and match the new parts to the Other files have the wrong shape and
cut. Rapid-Micro (RM) 30 85
shape and size of the original parts.
Rapid-Super (RS) 30 60
Picco-Micro (PM/PMN) 30 85
,PSRUWDQW It is absolutely imperative to Select file diameter according to chain
comply with the angles and dimensions pitch - see table at the end of this
specified below. If the VDZFKDLQLV chapter.
Cutter shapes:
LQFRUUHFWO\VKDUSHQHG - and in
You must observe certain angles when Micro = Semi-chisel
particular if the depth gauge is set too
resharpening the chain cutters Super = Full chisel
low - there is a risk of increased
kickback of the chainsaw, with resulting
6SHFLILHGDQJOHV$DQG%DUH
GDQJHURILQMXU\.
REWDLQHGDXWRPDWLFDOO\LIUHFRPPHQ
GHGILOHVRUVKDUSHQLQJWRROVDQG
6HOHFWWKHDSSURSULDWHVKDUSHQLQJ
FRUUHFWVHWWLQJVDUHXVHG
WRROVIRUWKHFKDLQSLWFK.
See “Technical Data” for the permitted
Furthermore, the angles must be the
chain pitches.
same on all cutters.
If angles are uneven:
Chain will run roughly, not in a straight
line, wear quickly and finally break.
• Avoid touching the tie straps and
drive links with the file.
• Rotate the file at regular intervals
while filing -
this avoids one-sided wear.
•
689BA018 KN
90° Use a piece of hardwood to remove
689BA025 KN
burrs from cutting edge.
• Check angles with the filing gauge.
8VHDILOHKROGHU*
• If you use a file holder or the FG 1:
Leave the chain on the bar.
If the cutters are not the same length,
they will have different heights. This
• Clamp the bar in a vise if necessary. makes the chain run roughly and can
A file holder must be used for manual
resharpening of Super chain. The correct
• Lock the chain - push hand guard
forward
cause it to break.
filing angle is marked on the file holder. • To rotate the chain - pull hand
guard against front handle
Find the shortest cutter and then file all
other cutters back to the same length.
• Sharpen chain frequently, take
away as little metal as possible -
This can be very time consuming - it is
best to have it done in the workshop on
90°
85° 70° 60° 80° two or three strokes of the file are an electric grinder.
usually enough
• Always file from the inside to the
689BA022 KN
* Special accessory
Chain Depth gauge
pitch distance “D”
a Inch (mm) mm (Inch)
1/4 (6.35) 0.65 (0.026)
689BA024 KN
689BA023 KN
3/8-PM (9.32) 0.65 (0.018)
3/8-PMN (9.32) 0.45 (0.026)
0.325 (8.25) 0.65 (0.026)
3/8 (9.32) 0.65 (0.026)
'HSWKJDXJHVHWWLQJ 0.404 (10.26) 0.80 (0.031) Round off depth gauges parallel to the
stamped marking.
The depth gauge determines the height This setting may be increased by 0.2 mm
at which the cutter enters the wood and (0.008") for cutting softwood in mild
thus the thickness of the chip removed. weather season - no frost. $IWHUVKDUSHQLQJ
Clean the chain thoroughly, remove
Distance between depth gauge and /RZHULQJGHSWKJDXJHV filings or grinding dust - lubricate the
cutting edge = D chain by immersing it in an oil bath.
The depth gauge setting is reduced
when the chain is sharpened. Use filing
gauge to check the setting every time %HIRUHORQJRXWRIVHUYLFHSHULRG
you sharpen the chain and, if necessary, Clean the chain with a brush and
lower the depth gauge with a flat or immerse it in an oil bath.
triangular file so that it is level with the
filing gauge.
6KDUSHQLQJWRROV
Chain pitch Round file Ø Round file File holder Filing gauge Flat file Sharpening kit*
Inch (mm) mm (Inch) Part No. Part No. Part No. Part No. Part No.
1/4 (6.35) 4.0 (5/32) 5605 772 4006 5605 750 4327 1110 893 4000 0814 353 3356 5605 007 1027
3/8 PMN (9.32) 4.0 (5/32) 5605 772 4006 5605 750 4327 0000 893 4000 0814 353 3356 5605 007 1026
3/8 P (9.32) 4.0 (5/32) 5605 772 4006 5605 750 4327 1110 893 4000 0814 353 3356 5605 007 1027
0.325 (8.25) 4.8 (3/16) 5605 772 4806 5605 750 4328 1110 893 4000 0814 353 3356 5605 007 1028
3/8 (9.32) 5.2 (13/64) 5605 772 5206 5605 750 4329 1110 893 4000 0814 353 3356 5605 007 1029
0.404 (10.26) 5.5 (7/32) 5605 772 5506 5605 750 4330 1106 893 4000 0814 353 3356 5605 007 1030
* consisting of file holder with round file, flat file and filing gauge.
0DLQWHQDQFH&KDUW
Please note that the following maintenance intervals apply for normal operating
conditions only. If your daily working time is longer than normal or cutting conditions are difficult
refueling stop
after finishing
starting work
work or daily
(very dusty work area tropical wood etc.) shorten the specified intervals accordingly.
as required
if damaged
after each
see page:
monthly
if faulty
weekly
before
Visual inspection (condition leaks) x x
Complete machine
Clean x
Throttle trigger , trigger interlock,
Master Control Check operation x x
Check operation x x 29
Chain brake
Check by STIHL dealer x
Check x 27
Filter in fuel tank Clean, Replace filter element x
Replace pick-up body x
Fuel tank Clean x 27
Chain oil tank Clean x
Chain lubrication Check x 28
Inspect, also check sharpness x x 45
Saw chain Check chain tension x x 26
Sharpen x 45
Check (wear, damage) x 38
Clean and turn over x x
Guide bar
Deburr x
Replace x x
Chain sprocket Check x 44
Clean x x 36
Air filter
Replace x
Cooling inlets Clean x
Cylinder fins Clean x
Check idle adjustment – chain must not turn x x 39
Carburetor
Readjust idle x
Spark plug Readjust electrode gap x 40
All accessible screws and nuts
(not adjusting screws) Retighten x
Rubber vibration buffers Have replaced by STIHL dealer x
Inspect x 40
Spark arrestor screen in muffler
Clean or replace x x 40
Check x
Chain catcher
Replace x
* Tighten down the cylinder base screws firmly after the first 10 to 20 hours of operation
6SHFLILFDWLRQV
2UGHULQJ6SDUH3DUWV 6WRULQJWKH0DFKLQH
Please enter your saw model, machine The user of this unit should carry out For periods of about 3 months or longer:
number as well as the part numbers of only the maintenance operations
the guide bar, saw chain and chain
sprocket in the spaces provided.
described in this manual. Other repair
work may be performed only by an
• Drain and clean the fuel tank in a
well ventilated area.
Model
alone on small parts. • Store the machine in a dry and high
or locked location - out of the
reach of children and other
Machine number unauthorized persons.
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67,+/,QFRUSRUDWHG)HGHUDO(PLVVLRQ&RQWURO:DUUDQW\6WDWHPHQW
<RXU:DUUDQW\5LJKWV you, including diagnosis (if the As the small off-road equipment engine
DQG2EOLJDWLRQV diagnostic work is performed at an owner, you should be aware, however,
authorized dealer), parts, and labor. that STIHL Incorporated may deny you
The U.S. Environmental Protection warranty coverage if your small off-road
Agency (EPA) and STIHL Incorporated equipment engine or a part has failed
are pleased to explain the Emission 0DQXIDFWXUHU¶V:DUUDQW\&RYHUDJH due to abuse, neglect, improper mainte-
Control System Warranty on your equip- nance or unapproved modifications.
ment type engine. In the U.S. new 1997 In the U.S., 1997 and later model year
and later model year small off-road small off-road equipment engines are You are responsible for presenting your
equipment engines must be designed, warranted for two years. If any emission- small off-road equipment engine to a
built and equipped, at the time of sale, to related part on your engine is defective, STIHL service center as soon as a
meet the U.S. EPA regulations for small the part will be repaired or replaced by problem exists. The warranty repairs will
non road engines. The equipment engine STIHL Incorporated free of charge. be completed in a reasonable amount of
must be free from defects in materials time, not to exceed 30 days.
and workmanship which cause it to fail
to conform with U.S. EPA standards for 2ZQHU¶V:DUUDQW\5HVSRQVLELOLWLHV If you have any questions regarding
the first two years of engine use from the your warranty rights and responsibilities,
date of sale to the ultimate purchaser. As the small off-road equipment engine please contact a STIHL customer
owner, you are responsible for the service representative at 1-800-467-
STIHL Incorporated must warrant the performance of the required mainte- 8445 or you can write to
emission control system on your small nance listed in your owner’s manual.
off-road engine for the period of time STIHL Incorporated recommends that STIHL Inc.,
listed below provided there has been no you retain all receipts covering mainte- 536 Viking Drive, P.O. Box 2015,
abuse, neglect or improper maintenance nance on your small off-road equipment Virginia Beach, VA 23450-2015.
of your small off-road equipment engine. engine, but STIHL Incorporated cannot
deny warranty solely for the lack of
Your emission control system includes receipts or for your failure to ensure the &RYHUDJHE\67,+/,QFRUSRUDWHG
parts such as the carburetor and the performance of all scheduled mainte- STIHL Incorporated warrants to the
ignition system. Also included may be nance. ultimate purchaser and each subse-
hoses, and connectors and other quent purchaser that your small off-road
emission related assemblies. Any replacement part or service that is equipment engine will be designed, built
equivalent in performance and durability and equipped, at the time of sale, to
Where a warrantable condition exists, may be used in non-warranty mainte- meet all applicable regulations. STIHL
STIHL Incorporated will repair your small nance or repairs, and shall not reduce Incorporated also warrants to the initial
off-road equipment engine at no cost to the warranty obligations of the engine purchaser and each subsequent
manufacturer.
purchaser that your engine is free from Mechanical diagnostic work will be :KHUHWRPDNHDFODLPIRU:DUUDQW\
defects in materials and workmanship performed at an authorized STIHL 6HUYLFH
which cause the engine to fail to conform servicing dealer. Emission test may be Bring the product to any authorized
with applicable regulations for a period performed either at STIHL Incorporated STIHL servicing dealer and present the
of two years. or at any independent test laboratory. signed warranty card.
0DLQWHQDQFH5HTXLUHPHQWV
:DUUDQW\3HULRG :DUUDQW\:RUN The maintenance instructions in this
The warranty period will begin on the STIHL Incorporated shall remedy manual are based on the application of
date the utility equipment engine is warranty defects at any authorized the recommended 2-stroke fuel-oil
purchased by the initial purchaser and STIHL servicing dealer or warranty mixture (see also instruction "Fuel").
you have signed and sent back the station. Any such work shall be free of Deviations from this recommendation
warranty card to STIHL. If any emission charge to the owner if it is determined regarding quality and mixing ratio of fuel
related part on your engine is defective, that a warranted part is defective. Any and oil may require shorter maintenance
the part will be replaced by STIHL manufacturer-approved or equivalent intervals.
Incorporated at no cost to the owner. replacement part may be used for any
Any warranted part which is not warranty maintenance or repairs on /LPLWDWLRQV
scheduled for replacement as required emission-related parts and must be This Emission Control Systems Warranty
maintenance, or which is scheduled only provided without charge to the owner. shall not cover any of the following:
for regular inspection to the effect of STIHL Incorporated is liable for damages
"repair or replace as necessary" will be to other engine components caused by - repair or replacement required
warranted for the warranty period. Any the failure of a warranted part still under because of misuse, neglect or lack of
warranted part which is scheduled for warranty. required maintenance,
replacement as required maintenance
will be warranted for the period of time The following list specifically defines the - repairs improperly performed or
up to the first scheduled replacement emission-related warranted parts: replacements not conforming to
point for that part. STIHL Incorporated specifications that
Carburetor adversely affect performance and/or
Choke (Cold start enrichment system) durability, and alterations or
'LDJQRVLV Intake manifold modifications not recommended or
You, as the owner, shall not be charged Air filter approved in writing by STIHL
for diagnostic labor which leads to the Spark plug Incorporated,
determination that a warranted part is Magneto or electronic ignition system
defective. However, if you claim warranty (ignition module) and
for a component and the machine is Catalytic converter (if applicable)
tested as non-defective, STIHL Fasteners - replacement of parts and other
Incorporated will charge you for the cost services and adjustments necessary
of the emission test. for required maintenance at and after
the first scheduled replacement point.
Continuation of Important Safety Precautions
4. Use caution when handling fuel. 10. Do not operate a chainsaw that Manual maintenance instruc-
Move the chainsaw at least is damaged, improperly tions, should be performed by
10 feet (3 m) from the fueling adjusted, or not completely and competent chainsaw service
point before starting the engine. securely assembled. Be sure personnel.
that the saw chain stops (For example, if improper tools
5. Do not allow other persons to moving when the throttle trigger are used to remove the
be near the chainsaw when is released. flywheel or if an improper tool
starting or cutting with the is used to hold the flywheel in
chainsaw. Keep bystanders 11. Shut off the engine before order to remove the clutch,
and animals out of the work setting the chainsaw down. structural damage to the
area. flywheel could occur and could
12. Use extreme caution when be subsequently cause the
6. Do not start cutting until you cutting small size brush and flywheel to burst).
have a clear work area, secure saplings because slender mate-
footing, and a planned retreat rial may catch the saw chain 18. When transporting your chain-
path from the falling tree. and be whipped toward you or saw, use the appropriate chain
pull you off balance. guard (scabbard).
7. Keep all parts of your body
away from the saw chain when 13. When cutting a limb that is Other important safety precautions
the engine is running. under tension be alert for are contained in the body of the
springback so that you will not Owner’s Manual.
8. Before you start the engine, be struck when the tension in
make sure that the saw chain the wood fibers is released.
is not contacting anything. 1RWH
14. Keep the handles dry, clean,
9. Carry the chainsaw with the and free of oil or fuel mixture. When using a chainsaw for logging
engine stopped, the guide bar purposes, refer to the Code of
and saw chain to the rear, and 15. Operate the chainsaw only in Federal Regulations, Parts 1910
the muffler away from your well-ventilated areas. and 1928.
body.
16. Do not operate a chainsaw in a
tree unless you have been
specifically trained to do so.