GSSMs.. | wRoline 5+5 Luglio 2014 Under standing the soft keys SOFTKEY is, SELECTED when its contour is ORANGE borded ENABLED when is completely YELLOW colored DISABLED when is completely WHITE coloredBei. ‘SWITCH ON MACHINE > turn on the main switch and await for the system ready Toran (OE poe eee — $§~ TT: ee Then minimize window, turn dredge selector on position n°2 ‘Tum the Key to“I and push the blue button > Blue button must remain on ‘The softkey * YES * becomes yellow and start to blink > Press twice * YES *, soft key becomes white IDROline 6853 ~ instruction book Page 2SB ilies ZEROING AXIS Click on the soft key AUTOMATIC. ZEROING a maronane [uae AUTOMATIC ZEROING button become yellow. And the procedure start automatically state || storm | rneon Next message appears at the end ( soft key ws mrowste | enon became white) ee stitpue |) storm |} pneon Fe Voakcn Seton Salp SiptCratel Porn Vy 7 WS @aebw 02800 mHe ‘AXIS FUNCTIONS - MOVEMENT FROM CONSOLE IMPORTANT close the doors or reset the barriers. Turn Setting mode ADJUST THE FEED USING THE selector to! POTENTIOMETERS ON THE LEFT SIDE OF CONSOLLE Soft-key SETTING MODE and PUSH- BUTTON PANEL SELECTED Cot Have to be white us Feed controller sermnswoce }} surron-Pane axis [WORK ] SELECTED. Click on soft key JOG Koos ¢)2/E]2 REF || 306 | gine |) Hance Feed controller RAPID sae! : Use the JOYSTICK for move the axis Only "X* and" Y * are available IDROline 6853 — instruction book Page 3Baie. CONTROLLED MOVEMENT (MD!) CuICk ON MDI Write into the MDI window, the name of the axis followed by the measure ( upper case) Le. 2-230 Click on CONFIRM oo Co Click on START CYCLE - The button lights MANUAL CONTINUE MOVEMENT (MCM) Cuck on SOFT KEY Jog the correspondent soft key Choose the axis by click on r. | ~|[#8 ta [Fo] Choose the directions [ + /-] by click on the correspondent soft key Press START CYCLE button and keep hold the button. ‘Axis continue to move unti the button remain pressed. [> MOVIMENT BLK-BLK (B-B) CUck oN SOFT KEY JocINe Choose the step value by click on the correspondent soft key ‘Choose the axis by click on the correspondent soft key Choose the direction { + /-| by click ‘on the correspondent soft key pressed again xt Press START CYCLE { indicator Light up ) axis starts to move (one time), of the value and direction selected. it remains stops until START CYCLE is IDROline 6853 — instruction book Page 4SS Riis AXIS FUNCTIONS - MOVEMENT FROM REMOTE PANEL Tum key To “o" ‘Setting mode selector (MANUAL MODE) With the front door open, setting mode button start to blink be sure that the soft key Setting Mode is selected PUSH seTminGMooe || surton-panaL SELECTED Click on the soft key BUTTON-PANEL SELECTED PUSH SETTING MODE || BUTTON-PANEL ‘SELECTED IMPORTANT Or the YELLOW One where available IMPORTANT o> Check STATUS, Must be IDLE press the buttons (+) and (-] for move the axis ( +/-) press and keep hold the Red buttons to ‘enable THE REMOTE PANEL IDROline 6853 — instruction book Page 5Tum AXIS selector, the corresponding axis will be enable The correspondence of the axis is shown on the console Click on F3to enable The axis of the 2* head Select *X"to move *U* {yl Select" 4" to move *A* Select *Z* to move “W" Select "5" to move *D* WwW Select "6 ‘to move PIPE axis IDROtine 6853 — instruction book Page 6ESR TEST OF THE CUTTING SETUP [ 3AX head] WARM UP THE PUMP Click on soft key START PUMP With machine referenced, doors or barrier closed / reset .and the Selector key tured to“ 1") Soft key PUMP ON start to blink and stop when the oil is warmed up. FLOW CONTROL - 3AX CUTTING HEAD Click on the soft key JOG for engage the joystick Move the cutting head in an area, outside from the plate Click on MDI Press START CYCLE (indicator Light up) Press START CYCLE (indicator Light up) Click on “» “ for slide the page and Flag to lock <>) Write the value (uppercase) for goes down the axis (Z-...) and CONFIRM Click on MDI > Write in S followed by the pressure value and CONFIRM Click on the soft key MAINTENANCE (HEAD) Ler 1 OPEN LEFT ABRASIVE FLOW OPEN RIGHT 27 OPEN RIGHT ABRASIVE FLOW OPEN IDROline 6853 - instruction bookESiMs.. Click on the soft key LesT@RasNe. | EFT FEELER PIN LEFT JET OPEN |) Flow oreN Down rug asASWE | miGATFEEER |) MAnENANCE Roworen || PINOOHN (HED) Click on the soft key LEFT ABRASIVE FLOW OPEN ‘Tur the ABRASIVE FLOW selector, two / three times on (AW— AW4) and check the correct abrasive flow REMEMBER: Click on the soft keys to close the abrasive and. the jet FLOW CONTROL - SAX CUTTING HEAD REMEMBER: TO TAKE OUT THE SECOND HEAD FROM THE PARKING AREA, GOES DOWN OF AT LEAST 101 MM WITH THE FIRST HEAD Click on MDI Write the value (uppercase) Z-101 and CONFIRM Press START CYCLE Click on the soft key U-AXIS OUT OF PARK | “Saoser" | bene the soft key start to blink ruoirreaes |] vansouroF Press START CYCLE aOseT maar When asked, type in the value of the distance between the two heads. Default distance = 360 mm Click on OK to confirm es Click on the Use joystick for move the 2° cutting head soft key JOG in an area, outside from the plate Click on MDI > Write in $ (uppercase ) followed by the pressure value and CONFIRM Press START CYCLE - The button lights on IDROline 6853 — instruction book Page 8Click on *» “for slide the page and Flag to lock Click on the soft key MAINTENANCE (HEAD) RIGHT JET OPEN Click on the softkey RIGHT ABRASIVE FLOW OPEN an eee (Zl check the correct abrasive flow Turn the ABRASIVE FLOW selector switch, a couple of time on (AW — AWJ) USE OF THE FEELER - ZEROING Be sure SETTING MODE soft key is engaged and being blinking Click on the soft key REMOTE- PANELSELECTED Click on the soft key MANITENANCE ( HEAD) SETTING MODE. Move the bridge near the edge of the front door. if needed call out from the Parking the second head. Lit down the frontal door. Turn the Selector key to “0 “ (maintenance) SETTING HODE LEFT XT OPEN LEFT ABRASTE FLOW OFBY | RIGHT 267 OPEN RIGHT ABRASIVE FLOW OF IDROjine 6853 — instruction book Page 9SB itis FIRST CUTTING HEAD LEFT ABRASIVE FLOW OPEN Click on the soft key LEFT FEELER PIN DOWN RIGHT ABRASIVE MAINTENANCE FLOW OPEN PIN DOWN (HEAD) SECOND CUTTING HEAD Click on the soft key RIGHT FEELER PIN DOWN IMPORTANT: Remove the headset before do the calibration of the feeler IMPORTANT press and keep hold the Red buttons to enable THE REMOTE PANEL Or the YELLOW One where available IMPORTANT : Check STATUS, Must be IDLE Click on the soft key ZERO FEELER LEFT Click on START CYCLE ( feeler stirrup goes down) IMPORTANT : in the next 5 seconds place the Feeler tool on the feeler stirrup and push up. 5 Await the end of the zero feeler procedure re — Hand out the Red buttons of the REMOTE PANE. 3 lejle} S IDROline 6853 — instruction book Page 10GS RM. ZEROING FEELER CONTROL Click on Utility > Variable > Plus > Short con UBRIFICAZ Gemma @TiM_1_open Garr Check the value of variable of the feeler, vale must be between 1500 + 2100 SoG FIRST CUTTING HEAD @ZEROTASTI SECOND CUTTING HEAD @ZEROTAST2 ORIGINS. 11 WITH LASER Click on the soft key LASER ON ‘Move the laser cross in the position where you want to set the origin eed Write 4 on the box Click on OK to confirm IDROtine 6853 ~ instruction bookSB Ries DIFFERENT ORIGIN ( NO LASER ) Move the HEAD with the laser off in the position where you want to set the origin. Focussing tube is now the reference point cee! Write 4 on the box Click on OK to confirm Move the HEAD over the plate RECALL ORIGINS Click on MDI Write (UAO,X) where X stands for the number of the origin you want to recall In this case, origin n1 is recalled }DROline 6853 - instruction book Page 12Spee ‘SET THE Z WORKING HEIGHT IMPORTANT THIS OPERATION MUST BE DONE WITH ALL. THE SAFETY DEVICES ACTIVATED Press START CYCLE - The button lights up > following window appear ae Select the HEAD (0) HEAD 4 +Feeler (Z axis) ‘Tastatura: (0) (1) i (1) HEAD 2 +Feeler (W axis) C7 Gawa <7) ick on OK to conten IMPORTANT AXIS SELECTED GOES DOWN AND STILL STOP OVER THE PLATE. TAKE NOTE ITS VALUE Click on PART PROGRAM Click on > Deactivate Part Program to go out from the command Click on MDI > write“ Z (upper case ) without any value for lift the axis !DROline 6853 — instruction book Page 13,SS iM. ARCHIVING PROGRAMS The client LRM Computer programs Name Te to use in the [les Stored on This Computer production cycle |@pshared Documents Fe Flder must reside |EQMATREE7Is Dec... Fle Flder obligatorily Hard Disk Drives In SLocalDsk(C:) Loc Disk My Computer\Upp __ {| Devices wthRemovable Storage : Bow drive (0:) —CDDrive (or disk * ¥“) SBwssysem(G) CODE Network Drives: CA gt ennere. neve Suis on 'Nc6873'(2:) Disconnected Network Drive. Copy the files on PC ( where you want ) THEN open JDE open the files BIN o CNC check the parameters And when You save the ISO = [Cay:\urP The JDE will save Name automatically ISO file in acamBio i za (GQseRvICE Y:\UPP fBproir_Ft PROGRA1 Eprom FL.pak IDROline 6853 — instruction book Page 14ARCHIVING PROGRAMS The names of the ISO file must not be longer of 8 alphanumeric characters If the file name ROT h ety Fd is too long — Beer The JDE cut it automatically Required name: nomefilelungo.ISO Name for CNC: NOMEFILE.JSO The ISO files can be copied Directly in the folder (ywer ; ae | Name *& YAUPP | PROGRA1 Bavaro (service (Appvir_FL [I] PPOIR_FL.BAK {DROline 6853 ~ instruction book Page 15SS iis AUTOMATIC CYCLE START FROM GRAPHICS FromOpP tT Select glasses Select Directory Select uPP Select Em) PROGRA1 gn Select FILE check That the name of the program is correct Fle on CN: Apen Opp =a check that AUTO is yellow 2B BD 2 otherwise click on AUTO !OROtne 6853 — instruction book Page 16ESiMi. AUTOMATIC CYCLE START FROM GRAPHICS Press START CYCLE The button lights Compile custom boxes for each type of plant Pua AzO a een EER Sirwulazione: (0)No (1)S1 feecenexies) Ea Z position to cut without feeler: Cox [Cancel (ESt) and so...... IDROtine 6853 ~ instruction book Page 17GB Ric. AUTOMATIC CYCLE START FROM Apen OpP Click on AUTO auto DB)» wor | onc Part Program Select Part Program Management Click on Sy Part Program Click on PROGRA1 Select Programma IDRO!ine 6853 — instruction book Page 18EB RMRe. AUTOMATIC CY START FROM Click on Activate Part Activate Pat Deactivate cae open OpP Press START CICLO The button lights Return to pg. 35 When the cycle in finished Select Part Program “pativete Part Prowram | Select Deactivate Part Program ES IDROline 6863 ~ instruction book Page 19SB ilics Restart FROM OpP Select Directory Select UPP Select PROGRA1 Select FILE Check Fle on That the name of the program is correct Click on EDITOR YELLOW 709/04/2034 03. 209/04/2014 09 JOROline 6853 — instruction book Page 20Restart USO DEL MOUSE To rotate the graphics Move the mouse holding down key LEFT on mouse To Zoom Move the mouse holding down key RIGHT on mouse To move the graphics Move the mouse holding down the SHIFT key T on Keyboard and key RIGHT on mouse IDROline 6853 — instruction book Page 21ERM. Restart FROM THE POINT OF STOP To view the CURSOR Move the mouse holding down CTRL key on keyboard and the mouse LEFT release the CTRL and LEFT Find the point of restart and LEFT mouse on the button Than Select line of the program 324 X-279,.935¥28.316A0.631 F41.31 0325 X-280.92¥28.31940.6 F40.523 mpen326 X-261.931Y28.321A0.569 F39.702 327 X-282.871Y28.32420.538 F36.914 1328 X-283.798Y268.32600.S07 F38.126 Click on center To activate the restart ‘OD © IDROline 6853 — instruction book Page 22Restart FROM BEGINNIG PROFILE To view the CURSORE Move the mouse holding down CTRL key on keyboard and the mouse LEFT release the CTRL and LEFT Find the point of restart and LEFT mouse on the button Than Select line of the program 324 X-279.935Y28.316A80.631 F41.31 eN325 X-280.92¥268.319A0.6 F40.523 326 %-281.931Y28.321A0.569 F39.702 9N327 X-282.871Y28.324400.538 F38.914 1328 X-283.798Y28.326A0.507 F36.126 for the beginning of recovery Click on one of the “T” to choose the profile to start 5) ipl: the restart ah 1 » ® IDROline 6853 ~ instruction book Page 23Restart FROM BEGINNIG PROFILE ‘The cursor will indicate the start line profile 3 CUTTING PATH **#¥e 2 trees 3} Cut2D, Abrasivellaterdet, @3 ; ddeApply, HardThickness spevias ik-345.028y14.0350225a-0. 191 Click on center J | To activate the a4 «Do © resumption Reduce window or open Return to pg. 35 da verificare !OROline 6853 ~ instruction book Page 24SB Mies SWITCH OFF Make sure that there are not error message then Press the black button The light Light Blue It should go off Close all windows by clicking on the cross Click on Start then Turn off Computer Smee cy click on Turn off Py Every IDROIine 6853 — instruction book Page 25