Dehydrator Tower

Tower Nozzle "Z" Addition

PVE-Sample 1
Pressure Vessel Calculations
October 8, 2002

XYZ Vessel Corp.

123 Anytown
Ontario, Canada
H0H 0H0

Laurence Brundrett P. Eng.

Pressure Vessel Engineering Ltd.
PVE-Sample 1

1 of 7
Table of Contents 8-Oct-02 Page 2 of 7

Contents Page
Cover 1
Table of Contents 2
Summary 3
Material Properties 4
Vessel Shell 5
Nozzle Z 6
Pressure Vessel Design Summary 8-Oct-02 Page 3 of 7

XYZ Vessel Corp. Customer

Dehydrator Tower Vessel
Tower Nozzle "Z" Addition Part Number
XYZ Sample 1 Drawing
PVE-Sample 1 Job

97 Outside Diameter [inch]

120 straight Shell
Volume [cuft]
Solvent Fluid
Weight Empty [lbs.]
Weight Full
Weight Under Test

100 Internal Pressure [psig]

7.5 External Pressure
130 Hydrostatic Test Pressure

650 Maximum Design Metal Temperature [deg F]

-20 Minimum Design Metal Temperature

Seismic Zone
Foundation Factor

SA-516 70 Primary Material of Construction

17,500 Allowable Stress
no Material Normalized
no Material Impact Tested - not required per UG-20(f)
none Post Weld Heat Treatment - not required
none Radiography required
0.0625 Corrosion Allowance

ASME VIII-1 Code

2001 Edition
none Addenda
1992/1994 Materials

UG-22 Loadings Considered

Yes (a) Internal pressure
Yes (a) External pressure
(b) Vessel weight full, empty and at hydro test
(c) Weight of attached equipment and piping
(d)(1) Attachment of internals
(d)(2) Attachment of vessel supports
(d) Cyclic or dynamic reactions
(f) Wind
(f) Snow
(f) Seismic
(g) Fluid impact shock reactions
(h) Temperature gradients
(h) Differential thermal expansion
(i) Abnormal pressures like deflagration
1 Material Properties ver 1.27 8-Oct-02 Page 4 of 7
2 ASME VIII, IID 2001 no addenda
3 Dehydrator Tower <- vessel
4

5 Design Pressure UG-22(b)

6 100.0 <- P, internal operating pressure at top of vessel (psig)
7.5 <- mPa, external operation pressure
8 Solvent <- Operating Fluid
9 0 <- h, fluid height (ft)
10 0.00 <- rho, fluid density (1.0 for water)
11 Design Pressure = P + 0.4331*rho*h = 100 + 0.4331 * 0 * 0 mDp = 100.0
12

13 Hydro Test (UG-99(b)) pressure measured at top of vessel

14 Test Press = P * 1.3 * MR = 100 * 1.3 * 1 mTp = 130.0
15

16 Material Properties (ASME IID)

17 650 <- mTemp, design temp ºF Test at ambient temp
Material Where Used Ambient Design Strength Max ºF Ext
18 Strength Strength Ratio Graph
19 SA-516 70 Plate Shell and repad 17500 17500 1.000 1000 CS-2
20 SA-106 B Seamless Pipe Nozzle 15000 15000 1.000 900 CS-2
21 SA-105 Forging Flange 17500 17500 1.000 1000 CS-2
22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

41

42

43

44 Min Ratio (MR) = 1.000

45

46

47 Origial test pressure = 180 psi

48 Test pressure for alteration = 130 psi
1 Pipe and Shell ver 2.2 8-Oct-02 Page 5 of 7
2 ASME Code VIII Div I 2001 edition no addenda www.pveng.com
3 Dehydrator Tower <- Vessel
4 Existing Vessel Shell <- Description
5
Do
6 Dimensions:
7 97.000 <- Do - Outside Diameter
8 0.500 <- t - Nominal Wall Thickness t
9 120.000 <- Length, inch
0.063 <- Corr, Corrosion Allowance

Length
Long Seam
10
11

12 Material and Conditions:

13 SA-516 70 <- Material
14 17,500 <- S, Allowable Stress Level (psi)
15 0.7 <- El - Longitudinal Efficiency (circ. stress)
16 0.7 <- Ec - Circ. Connecting Efficiency (longitudinal stress)
17 0.0% <- UTP, Undertolerance allowance (%) 502.65 <- Volume (cubic ft)
18 0.000 <- UTI, Undertolerance allowance (inch) 5,158.8 <- Material Weight (lbs cs)
19

20 100.0 <- P, Interior Pressure

21 7.5 <- Pa, Exterior Pressure
22 4,239 <- Ba, From exterior pressure curve 0.000346 <- Aa (use to lookup Ba)
23 2,170 <- Bb, From exterior pressure curve 0.000150 <- Ab (use to lookup Bb)
24

25 Variables:
26 UT = t*UTP+UTI = 0.5*0+0 undertollerance UT = 0.000
27 Ri = Do/2-t+corr = 97/2-0.5+0.063 inside radius Ri = 48.063
28 nt = t-Corr-UT = 0.5-0.063-0 nominal thick nt = 0.438
29 LDo = L/Do = 120/97 LDo = 1.237
30

31 Interior Pressure UG-27 (c) (1,2)

32 ta = P*Ri/(S*El-0.6*P) = 100*48.063/(17500*0.7-0.6*100) ta = 0.394
33 tb = P*Ri/(2*S*Ec+0.4*P) = 100*48.063/(2*17500*0.7+0.4*100) tb = 0.196
34 tmin = Max(ta,tb) <= nt Adequate tmin = 0.394
35 PMaxA = (S*El*nt)/(Ri+0.6*nt) = (17500*0.7*0.438)/(48.063+0.6*0.438) PMaxA = 110.9
36 PMaxB = (2*S*Ec*nt)/(Ri-0.4*nt) = (2*17500*0.7*0.438)/(48.063-0.4*0.438) PMaxB = 223.8
37 PMax = Min(PMaxA,PMaxB) Adequate PMax = 110.9
38 tr1 = P*Ri/(S*1-0.6*P) = 100*48.063/(17500*1-0.6*100) tr1 = 0.276
39

40 Exterior Pressure UG-28 (c)

41 DoT = Do/nt = 97/0.438 DoT = 221.714
42 Aa = Interpolated from IID Part D Table G Aa = 0.000346
43 PaMax = 4*Ba/(3*DoT) = 4*4239/(3*221.714) Adequate PaMax = 25.5
44

45 DoTe = Do/tre = 97/0.251 DoTe = 385.778

46 Ab = Interpolated from IID Part D Table G Ab = 0.000150
47 tre = (3*Do*Pa)/(4*Bb) = (3*97*7.5)/(4*2170) tre = 0.251
48 treCorr = tre+corr = 0.251+0.063 Adequate treCorr = 0.314
49
17 Nozzle Reinforcement ver 3.0 UW16(q)M 8-Oct-02 Page 6 of 7
18 ASME Code VIII Div I 2001 no add, ed 1992, add 1994 for materials Automatic dh - not hillside
22 Dehydrator Tower <- Vessel Automatic Limit Diameter
Do
20 Nozzle Z <- Desc Curved Shell or Head Section
21
Nt
22 SA-516 70 <- Shell material
23 17,500 <- Sv, allowable stress level Leg5
24 0.500 <- Vt, wall thick, uncorroded Leg41
25 0.276 <- tr, required wall thickness int. press. Leg42
26 0.251 <- trE, required wall thickness ext. press.

Nozzle
27 1.00 <- Eone, efficiency of shell at nozzle 5 Ring te
28 0.063 <- corr, corrosion allowance
29 Nozzle: g Vt
30 8.625 <- Do, outside diameter Shell
35 6.500 <- L, exterior Projection
36 0.500 <- Nt, wall thick, uncorroded Dp
38 12.5% <- UTp, undertolerance (%)
39 1.00 <- E nozzle LegG

41 SA-106B <- Nozzle material UW-16.1(q) - modified

42 15,000 <- Sn, allowable stress level (Sn)
43 2,623 <- B, max exterior stress A= 0.00018 From Table IID-G
44

45 100.0 <- P, internal design pressure

46 7.5 <- Pa, external design pressure
47 Reinforcing:
49 SA-516 70 <- Reinforcing plate material
51 17,500 <- Sp, allowable stress level
52 16.000 <- Dp, outside diameter
54 0.500 <- te, reinforcement thick
56 0.375 <- Leg41, size of weld fillet
57 0.375 <- Leg42, size of weld fillet
60 0.500 <- LegG, depth of groove
61 0.500 <- Leg5, depth of groove
62 Variables:
63 Rn = Do/2 - tn = 8.625/2 - 0.4375 Rn = 3.875
64 UT = Nt*UTp = 0.5 * 0.125 UT = 0.063
65 Dp = Min(2*d,DpEntered) = Min(2*7.75,16) Dp = 15.500
68 t= Vt-corr = 0.5 - 0.0625 t= 0.438
69 ti = Nt-2*corr = 0.5 - 2 * 0.0625 ti = 0.375
74 tn = Nt-corr = 0.5-0.063 tn = 0.438
75 d= Do-2*tn = 8.625 - 2*0.4375 d= 7.750
81 fr1 = MIN(Sn/Sv,1) = MIN(15000/17500, 1) fr1 = 0.857
84 fr2 = MIN(Sn/Sv,1) = MIN(15000/17500, 1) fr2 = 0.857
87 fr3 = MIN(Sn/Sv,Sp/Sv,1) = MIN(15000/17500, 17500/17500,1) fr3 = 0.857
88 fr4 = MIN(Sp/Sv,1) = MIN(17500/17500,1) fr4 = 1.000
91 Ro = Do/2 = 8.625/2 Ro = 4.313
95 tcLeg41 = Min(0.25,0.7*Min(0.75,tn,t)) = Min(0.25,0.7*Min(0.75,0.438,0.438)) tc41 = 0.250
98 F= 1.000 F= 1.000
107

108 Pipe Required Wall Thickness - trn from internal, trnE from external pressure
109 LDo = L/Do LDo = 0.754 Dot = Do/trne Dot = 466.311
110 trn = (P*Rn)/(Sn*E - 0.6*P) <= tn-UT = (100*3.875)/(15000*1 - 0.6*100) trn = 0.026 Adequate
111 trnE = (3*Do*Pa)/(4*B) <= tn-ut = (3*8.625*7.5)/(4*2623) trnE = 0.018 Adequate
112

113 Geometry Constraints:

115 0.7*Leg41 >= tc41 0.7*0.375 >= 0.25 0.263 >= 0.250 Adequate
118 0.7*Leg42 >= 0.5*Min(0.75,te,t) 0.7*0.375 >= 0.5*Min(0.75,0.5,0.438) 0.263 >= 0.219 Adequate
121 Leg5 >= 0.7*Min(0.75,te,tn) 0.5 >= 0.7*Min(0.75,0.5,0.438) 0.500 >= 0.306 Adequate
122 LegG >= 0.7*Min(0.75,t,tn) 0.5 >= 0.7*Min(0.75,0.438,0.438) 0.500 >= 0.306 Adequate
129

130 UG-45 = Max(Max(trn,trnE)+corr,Min(Std Pipe+Corr,Max(tr,trE,1/16))) <= Nt-UT = 0.276 Adequate

131 = Max(Max(0.026,0.018)+0.063,Min(0.282+0.063,Max(0.276,0.251,1/16))) <= 0.5-0.063
135 Dehydrator Tower Nozzle Z 8-Oct-02 Page 7 of 7
136

137 Area Replacement: Fig UG-37.1 Pressure From: Internal External

138 A = 1*d*tr*F + 2*tn*tr*F*(1-frone) A Required (internal) = 2.170
139 = 1*7.75*0.276*1 + 2*0.438*0.276*1*(1-0.857)
142 Ae = 0.5*(d*trE*1 + 2*tn*trE*1*(1-frone)) A Required (external) = 0.990
143 = 0.5*(7.75*0.251*1 + 2*0.438*0.251*1*(1-0.857))
146 A1 = max(d, 2*(t+tn)) * (E1*t-F*tr)-2*tn*(E1*t-F*tr)*(1-fr1) A1 = 1.235
147 = max(7.75, 2*(0.438+0.438)) * (1*0.438-1*0.276)-2*0.438*(1*0.438-1*0.276)*(1-0.857)
151 A1e = max(d, 2*(t+tn)) * (Eone*t-F*trE)-2*tn*(Eone*t-F*trE)*(1-frone) A1e = 1.419
152 = max(7.75, 2*(0.438+0.438)) * (1*0.438-1*0.251)-2*0.438*(1*0.438-1*0.251)*(1-0.857)
156 A2 = min((tn-trn)*fr2*min(5*t,2*L) , (tn-trn)*(Min(2.5*tn+te,L)*fr1*2) A2 = 0.772
157 = min((0.438-0.026)*0.857*min(5*0.438,2*6.5) , (0.438-0.026)*(Min(2.5*0.438+0.5,2*6.5)*0.857*2)
161 A2e = min((tn-trnE)*frtwo*Min(5*t,2*L) , 2*(tn-trnE)*Min(2.5*tn+te,L)*frone) A2e = 0.786
162 = min((0.438-0.018)*0.857*Min(5*0.438,2*6.5) , 2*(0.438-0.018)*Min(2.5*0.438+0.5,6.5)*0.857)
169 A5 = (Dp - d - 2tn)te*fr4 =(15.5 - 7.75 - 2*0.4375)*0.5*1 A5 = 3.438 3.438
173 A41 = Leg41^2*frThree A41 = 0.375^2*0.857 A41 = 0.121 0.121
176 A42 = Leg42^2*frfour A42 = 0.375^2*1 A42 = 0.141 0.141
181 Actual Area = 5.705 5.903
182 Okay Actual-Required = 3.535 4.913
188 Internal Weld Load: (UG-41)
189 WmaxI = (A - A1 + 2*Tn*Fr1*(E1*t-F*tr))*Sv, min0 Max value for weld loads WmaxI = 18,499
190 = (2.17 - 1.235 + 2*0.438*0.857*(1*0.438-1*0.276))*17500
194

195 W 1-1 = MIN((A2 + A5 + A41 + A42)*Sv,WmaxI) Weld load W 1-1 = 18,499

196 = MIN((0.772 + 3.438 + 0.121 + 0.141)*17500,18499.364)
197 W 2-2 = Min((A2 + A3 + A41 + A43 + 2*Tn*t*frone)*Sv,WmaxI) Weld load W 2-2 = 18,499
198 = Min((0.772 + 0 + 0.121 + 0 + 2*0.438*0.438*0.857)*17500,18499.364)
202 W 3-3 = Min((A2 + A3 + A5 + A41 + A42 + A43 + 2*Tn*t*fr1)*Sv,WmaxI) Weld load W 3-3 = 18,499
203 = Min((0.772 + 0 + 3.438 + 0.121 + 0.141 + 0 + 2*0.438*0.438*0.857)*17500,18499.364)
207

208 External Weld Load: (UG-41)

209 WmaxE = (Ae - A1e + 2*Tn*Fr1*(E1*t-F*tr))*Sv, min0 Max value for weld loads WmaxE = 0
210 = (0.99 - 1.419 + 2*0.438*0.857*(1*0.438-1*0.276))*17500
214

215 W 1-1 = MIN((A2e + A5 + A41 + A42)*Sv,WmaxE) Weld load W 1-1e = 0

216 = MIN((0.786 + 3.438 + 0.121 + 0.141)*17500,0)
217 W 2-2 = Min((A2e + A3 + A41 + A43 + 2*Tn*t*frone)*Sv,WmaxE) Weld load W 2-2e = 0
218 = Min((0.786 + 0 + 0.121 + 0 + 2*0.438*0.438*0.857)*17500,0)
222 W 3-3 = Min((A2e + A3 + A5 + A41 + A42 + A43 + 2*Tn*t*fr1)*Sv,WmaxE) Weld load W 3-3e = 0
223 = Min((0.786 + 0 + 3.438 + 0.121 + 0.141 + 0 + 2*0.438*0.438*0.857)*17500,0)
227

233 Component Strength (UG-45(c), UW-15(c))

234 A2 shear = PI()/2*(Do-tn)*tn*Sn*0.7 = PI()/2*(8.625-0.438)*0.438*15000*0.7 A2s = 59,080
235 g tension = PI()/2*Do*LegG*Min(Sv,Sn)*0.74 = PI()/2*8.625*0.5*Min(17500,15000)*0.74 gt = 87,724
236 A41 shear = PI()/2*Do*Leg41*Min(Sn,Sp)*0.49 = PI()/2*8.625*0.375*Min(15000,17500)*0.49 A41s = 37,342
240 A42 shear = PI()/2*DP*Leg42*Min(Sv,Sp)*0.49 = PI()/2*15.5*0.375*Min(17500,17500)*0.49 A42s = 78,292
245 Leg 5 tens = PI()/2*Do*Leg5*Min(Sn,Sp)*0.74 = PI()/2*8.625*0.5*Min(15000,17500)*0.74 Leg5t = 75,192
247

248 Failure mode along strength path (Greater than Weld Load, see App L-7)
251 S1-1 = A42s + A2s >= W1-1 Adequate S1-1 = 137,372
252 = 78292 + 59080 >= 18499
257 S2-2 = A41s + gt + Leg5t + A43s >= W2-2 Adequate S2-2 = 200,258
258 = 37342 + 87724 + 75192 + 0 >= 18499
261 S3-3 = gt + A42s + A43s >= W3-3 Adequate S3-3 = 166,016
262 = 87724 + 78292 + 0 >= 18499
269

270

271