Professional Documents
Culture Documents
Important
Read, understand and obey these safety rules and
operating instructions before operating this machine.
Only trained and authorized personnel shall be
permitted to operate this machine. This manual should
be considered a permanent part of your machine and
should remain with the machine at all times. If you
have any questions, call Genie Industries.
Contents
Page
Introduction ................................................................ 1
Symbol and Hazard Pictorials Definitions .................. 3
General Safety .......................................................... 5
Personal Safety ........................................................ 10
Work Area Safety ..................................................... 11
Legend ..................................................................... 18
Controls .................................................................... 21
Inspections ............................................................... 25
Operating Instructions .............................................. 46
Transport and Lifting Instructions.............................. 53
Maintenance ............................................................. 57
Specifications ........................................................... 59
Printed in U.S.A.
Introduction
Introduction
Electrocution
Tip-over hazard Tip-over hazard Tip-over hazard Tip-over hazard hazard
Keep clear of
Engage safety Keep away from outriggers and Move machine to Close chassis
arm moving parts tires level ground tray
Only trained
Do not set up maintenance Use a piece of
where it cannot personnel should cardboard or
Lower the be leveled with Maintain required access paper to search
platform outriggers clearance compartments for leaks
Transport Lanyard
Wheel load diagram Tiedown attachment point No smoking
General Safety
DANGER
Failure to read, understand and obey the operator's manual and the following safety rules
will result in death or serious injury.
Improper Use Hazard Tip-over Hazards Do not use machine on a moving or mobile
The operator is responsible for safe Do not exceed rated load capacity. surface or vehicle.
machine operation. This includes: Do not raise platform unless machine is on a firm Be sure all tires are in good condition, castle
1 Avoid hazardous situations. surface. Avoid drop-offs, holes and unstable or nuts are properly tightened and cotter pins are
2 Always perform a pre-operation inspection. slippery surfaces. properly installed.
3 Always perform function tests prior to use. Do not drive machine on a slope that exceeds the Fall Hazards
4 Inspect work place. maximum slope or side slope rating for the Do not sit, stand or climb on
5 Only use the machine as it was intended. machine. the platform guard rails.
Do not operate unless: Models without outriggers: Maintain a firm footing on the
Do not raise platform unless platform floor at all times.
You read, understand and obey:
- manufacturer’s instructions and safety machine is on a level Do not climb down from the
surface. platform when raised.
rules— safety and operator's
manuals and decals Models with outriggers: Attach platform entry chain and close
- employer’s safety rules Do not raise platform unless entry gate before operating.
- applicable governmental regulations machine is level.
Do not raise platform when
Crushing Hazards
You are properly trained to safely operate this
wind speeds may exceed 28 Keep hands and limbs out of scissors.
machine
mph / 12.5 m/s. Do not Use common sense and planning when operating
Electrocution Hazards operate machine in strong or machine with controller from ground. Maintain
This machine is gusty winds. Do not increase safe distances between operator, machine and
not electrically surface area of platform or fixed objects.
insulated and will load. Increasing area
not provide exposed to wind will Collision Hazards
protection from decrease machine stability. Be aware of limited sight
contact with or distance and blind spots when
Do not drive the machine on
proximity to driving or operating.
or near uneven terrain,
electrical current. unstable surfaces or other Check work area for overhead
hazardous conditions with obstructions or other possible
Maintain required clearance.
the platform raised. hazards.
Line voltage Required clearance
300V to 50KV 10 ft 3.05 m Do not push off or pull toward Be aware of crushing hazard when grasping
50KV to 200KV 15 ft 4.60 m
any object outside of the platform guard rail.
platform.
200KV to 350KV 20 ft 6.10 m Observe and use color-coded direction arrows on
350KV to 500KV 25 ft 7.62 m Do not place or attach overhanging loads to any the platform controls for drive and steer functions.
500KV to 750KV 35 ft 10.67 m part of this machine.
Damaged Machine Hazards
750KV to 1000KV 45 ft 13.72 m Use extreme care and slow speeds while driving
the machine in stowed position across uneven Do not use a damaged or malfunctioning machine.
Explosion Hazards terrain, debris, unstable or slippery surfaces and Be sure all maintenance has been performed as
near holes and drop-offs. specified in the appropriate operator's and service
Do not start engine if you smell or detect
Do not alter or disable machine components that in manuals
liquid petroleum gas (LPG), gasoline,
diesel fuel or other explosive any way affect safety and stability. Be sure all decals are in place and legible.
substances. Do not place ladders or scaffolds in platform or Be sure safety, operator’s and responsibilities
Do not refuel the machine with the engine against any part of this machine. manuals are complete, legible and in the storage
running. container located on the platform. 114386 A
Tip-over Hazards
Improper use of outriggers will Read the manual for safe
result in death or injury. operation of outrigger
114359 A function.
WARNING
Read and understand Operator's
Manual, Responsibilities Manual and
Safety Manual and all safety signs
before using or maintaining machine.
If you do not understand the
Improper operation or information in the manuals, consult
maintenance can result in your supervisor, the owner or the
serious injury or death. manufacturer. 28236 D
General Safety
Engage
Crushing Hazard safety arm
before See service
Death or serious injury can
performing manual.
result from contact with
maintenance
moving scissor arms.
or repair.
82561 B
WARNING
DANGER
Crushing hazard
Injection Hazard
Contact with Escaping fluid under pressure can
penetrate skin, causing serious injury.
moving parts will
result in death or
serious injury. Keep away from moving
44255 C
parts.
Relieve pressure before disconnecting
hydraulic lines. Keep away from leaks
and pin holes. Use a piece of cardboard
or paper to search for leaks. Do not use
hand.
Fluid injected into skin must be
surgically removed within a few hours
by a doctor familiar with this type of
injury or gangrene will result.
82558 B
114385 A
DANGER
82506 B
50KV to 200KV 15 ft 4.60 m
Death or injury can result from contacting electric power
lines. 200KV to 350KV 20 ft 6.10 m
Always contact the electric power line owner. The electric 350KV to 500KV 25 ft 7.62 m
power shall be disconnected or the power lines moved or 500KV to 750KV 35 ft 10.67 m
insulated before machine operations begin. 750KV to 1000KV 45 ft 13.72 m
Crushing hazard.
Lowering the outriggers or
tires onto a person's foot can
result in serious injury.
Crushing hazard.
Lowering the outriggers or
tires onto a person's foot can
DANGER
result in serious injury.
Tip-over hazard.
Raising the
Keep clear of outriggers and
tires before lowering. platform or
driving the
machine with Close chassis trays
chassis trays before raising the
open will result platform or driving
in death or the machine.
serious injury.
WARNING
44737 B
DANGER
Failure to read, understand and obey the safety rules will result in death or serious injury.
Compartment access The operator is responsible for safe machine operation. Do not operate unless:
is restricted. Only trained maintenance personnel This includes:
should access compartments. Access You read, understand and obey:
Contact with 1 Avoid hazardous situations. - manufacturer’s instructions and safety rules — safety
by operator is only advised when 2 Always perform a pre-operation inspection. and operator's manuals and decals
components under performing Pre-operation Inspection. All
72853 A
General Safety
114385 A
DANGER
Contact with Always contact the electric power line owner. The electric 350KV to 500KV 25 ft 7.62 m
power shall be disconnected or the power lines moved or 500KV to 750KV 35 ft 10.67 m
moving parts will insulated before machine operations begin. 750KV to 1000KV 45 ft 13.72 m
result in death or
serious injury. Keep away from moving
44255 C
parts.
DANGER machine is on a
firm, level surface
or secured.
2 Chock wheels.
Collision Hazard
Engage
Crushing Hazard safety arm Failure to secure machine before
3 Release brakes.
before See service releasing brakes will result in
Death or serious injury can
performing manual. death or serious injury.
result from contact with
maintenance
moving scissor arms.
or repair.
82561 B
INSTRUCTIONS
Brake Release Operation After machine is loaded:
1 Chock wheels to prevent machine 1 Chock wheels to prevent
from rolling. machine from rolling.
2 Be sure winch line is properly secured 2 Press drive function select
to drive chassis tie points and path is button. Press and hold function
enable switch on control handle.
DANGER
clear of all obstructions.
Move control handle off center to
3 Push in black brake release knob to
reset brakes.
open brake valve.
Tip-over Hazard 4 Pump red brake release pump knob. 97712 B
Altering or disabling limit
switches can result in
machine tip-over. Machine
tip-over will result in death
or serious injury.
Do not alter or disable limit
switch(s).
31060 C
DANGER
Electrocution / Fire Hazard
Death or serious injury will
result from use of improper or
DANGER damaged cord and outlet.
31788 C
General Safety
114371 A
114338 A
82487 B
82562 B
82474 B
82476 B
82560 B
82475 C
82487 B
82473 C
82475 C
General Safety
82476 B
82562 B
82474 B
114337 A
114334 A
82475 C
=
153 kg
82481 B
82475 C
114370 A
Personal Safety
Fall Protection
Personal fall protection equipment (PFPE) is not
required when operating this machine. If PFPE is
required by job site or employer rules, the following
shall apply:
Maximum Capacity
Platform extended
Platform Platform Extension Maximum
Model retracted only only occupants
GS-1530 600 lbs 350 lbs 250 lbs 2
272 kg 159 kg 113 kg
GS-1930 500 lbs 250 lbs 250 lbs 2
227 kg 113 kg 113 kg
Maintain safe distances from electrical power lines GS-2032 800 lbs 550 lbs 250 lbs 2
and apparatus in accordance with applicable 363 kg 249 kg 113 kg
governmental regulations and the following chart. GS-2632 500 lbs 250 lbs 250 lbs 2
227 kg 113 kg 113 kg
Line Voltage Required
GS-3232 500 lbs 250 lbs 250 lbs 2
Clearance
227 kg 113 kg 113 kg
0 to 50KV 10 ft 3.05 m
GS-2046 1200 lbs 950 lbs 250 lbs 4
50KV to 200KV 15 ft 4.60 m 544 kg 431 kg 113 kg
200KV to 350KV 20 ft 6.10 m GS-2646 1000 lbs 750 lbs 250 lbs 3
454 kg 340 kg 113 kg
350KV to 500KV 25 ft 7.62 m
GS-3246 700 lbs 450 lbs 250 lbs 2
500KV to 750KV 35 ft 10.67 m 318 kg 204 kg 113 kg
750KV to 1000KV 45 ft 13.72 m
Platform retracted Platform extended
Do not raise the platform unless the machine is on Do not operate the machine in strong or gusty
a firm, level surface. winds. Do not increase the surface area of the
platform or the load. Increasing the area exposed
to the wind will decrease machine stability.
Do not push off or pull toward any object outside of Do not use batteries that weigh less than the
the platform. original equipment. Batteries are used as
counterweight and are critical to machine stability.
Each battery must weigh 65 pounds / 29.5 kg.
Battery box including batteries must weigh a
minimum of 335 lbs / 152 kg.
Do not modify or alter an aerial work platform
without prior written permission from the
manufacturer. Mounting attachments for holding
tools or other materials onto the platform,
toeboards or guard rail system can increase the
weight in the platform and the surface area of the
platform or the load.
Maximum Maximum
allowable number of Do not place or attach fixed or overhanging loads
Model side force occupants to any part of this machine.
GS-1530 100 lbs / 445 N 2
Maximum Maximum
slope rating side slope rating
Model stowed position stowed position
GS-1530 30% (17°) 30% (17°)
GS-1930 30% (17°) 30% (17°) Do not climb down from the platform when raised.
GS-2032 30% (17°) 30% (17°) Do not enter or exit the platform unless the
GS-2632 25% (14°) 25% (14°) machine is in the stowed position.
GS-3232 25% (14°) 25% (14°)
GS-2046 30% (17°) 30% (17°)
GS-2646 30% (17°) 30% (17°)
GS-3246 25% (14°) 25% (14°)
Collision Hazards Do not lower the platform unless the area below is
clear of personnel and obstructions.
Be aware of limited sight
distance and blind spots
when driving or operating.
Explosion and Fire Hazards Be sure the operator’s, safety, and responsibilities
manuals are complete, legible and in the storage
Do not operate the machine or charge the battery container located on the platform.
in hazardous locations or locations where
potentially flammable or explosive gases or Component Damage Hazards
particles may be present.
Do not use any battery charger greater than 24V to
charge the batteries.
Do not use the machine as a ground for welding.
Legend
Legend
Legend
20
16 Battery charger
(on opposite side of machine)
17 Tilt alarm (under cover)
18 Inverter (optional)
19 19 Safety arm
20 GFCI outlet
21 Platform extension release pedal
22 Platform entry chain or gate
18
17
16
15 7
14
13
8
12 11 10 9
Controls
2 Key switch for platform/off/ground selection Move the switch up and the platform
will raise. Move the switch down and the
Turn the key switch to the platform position and platform will lower.
the platform controls will operate. Turn the key
switch to the off position and the machine will 5 Red Emergency Stop button
be off. Turn the key switch to the base position Push in the red Emergency Stop button to the
and the ground controls will operate. off position to stop all functions. Pull out the red
3 Hour meter Emergency Stop button to the on position to
operate the machine.
Indicates the number of hours the machine has
been put into use.
Controls
Controls
Push in the red Emergency Stop button to the Drive function: Press and hold the function
off position to stop all functions. Pull out the red enable switch to enable the drive function on
Emergency Stop button to the on position to the platform control handle. Move the control
operate the machine. handle in the direction indicated by the blue
5 LED arrow on the control panel and the machine will
move in the direction that the blue arrow points.
Diagnostic read out and battery charge Move the control handle in the direction
indicator. indicated by the yellow arrow on the control
6 Lift function select button panel and the machine will move in the
direction that the yellow arrow points.
Press this button to activate the lift
function.
Controls
Inspections
Pre-operation Inspection
Fundamentals
It is the responsibility of the operator to perform a
pre-operation inspection and routine maintenance.
Know and understand the pre-operation Refer to the list on the next page and check each
inspection before going on to the next of the items.
section.
If damage or any unauthorized variation from
3 Always perform function tests prior to use. factory delivered condition is discovered, the
machine must be tagged and removed from
4 Inspect the workplace. service.
5 Only use the machine as it was intended.
Repairs to the machine may only be made by a
qualified service technician, according to the
manufacturer's specifications. After repairs are
completed, the operator must perform a
pre-operation inspection again before going on to
the function tests.
Scheduled maintenance inspections shall be
performed by qualified service technicians,
according to the manufacturer's specifications and
the requirements listed in the responsibilities
manual.
Inspections
Pre-operation Inspection
R Pothole guards
R Be sure that the operator’s, safety and
responsibilities manuals are complete, legible R Platform extension
and in the storage container located in the
R Scissor pins and retaining fasteners
platform.
R Platform control joystick
R Be sure that all decals are legible and in place.
See Inspections section. Check entire machine for:
R Check for hydraulic oil leaks and proper oil R Cracks in welds or structural components
level. Add oil if needed. See Maintenance
section. R Dents or damage to machine
Inspections
Inspections
1 Select a test area that is firm, level and free of 8 Activate the up function.
obstruction.
Result: The platform should raise.
2 Be sure the battery pack is connected.
9 Activate the down function.
At the Ground Controls Result: The platform should lower. The descent
3 Pull out the platform and ground red Emergency alarm should sound while the platform is
Stop buttons to the on position. lowering.
4 Turn the key switch to ground control. Test Emergency Lowering
5 Observe the diagnostic LED readout on the 10 Activate the up function and raise the platform
platform controls. approximately 2 ft / 60 cm.
Result: The LED should look 11 Pull the emergency lowering knob located
like the picture at right. behind the entry ladder.
Test Emergency Stop Result: The platform should lower. The descent
alarm will not sound.
6 Push in the ground red Emergency Stop button
to the off position. 12 Turn the key switch to platform control.
Inspections
18 Press the lift function select button. 25 Depress the thumb rocker switch on top of the
control handle in the direction identified by the
19 Press and hold the function enable blue triangle on the control panel.
switch on the control handle.
Result: The steer wheels should turn in the
20 Slowly move the control handle in the direction direction that the blue triangle points on the
indicated by the blue arrow. control panel.
Result: The platform should raise. The pothole 26 Depress the thumb rocker switch in the
guards should deploy. direction identified by the yellow triangle on the
control panel.
21 Release the control handle.
Result: The steer wheels should turn in the
Result: The platform should stop raising.
direction that the yellow triangle points on the
22 Press and hold the function enable switch. control panel.
Slowly move the control handle in the direction
indicated by the yellow arrow.
Result: The platform should lower. The descent
alarm should sound while the platform is
lowering.
Inspections
Result: The machine should move in the 33 Move the drive control handle in the direction
direction that the yellow arrow points on the indicated by the blue arrow, then move the
control panel, then come to an abrupt stop. drive control handle in the direction indicated by
the yellow arrow.
Note: The brakes must be able to hold the machine
on any slope it is able to climb. Result: The drive function should not work in
either direction.
34 Lower the platform and remove both pieces of
wood.
Inspections
Inspections
Test the Outrigger System (GS-3232) 50 Press and hold the function enable switch on
the control handle.
44 Press the lift function select button.
51 Slowly move the control handle in the direction
45 Press and hold the function enable switch on indicated by the blue arrow.
the control handle.
Result: The platform should raise to
46 Slowly move the control handle in the direction 32 ft / 9.8 m and stop.
indicated by the blue arrow.
52 Fully lower the platform.
Result: The platform should raise to
22 ft /6.7 m and stop. The lift error indicator light 53 Press and hold the outrigger retract
will turn red. button.
47 Fully lower the platform. Result: The outriggers should not retract.
48 Press and hold the outrigger extend 54 Press and hold the function enable button.
button. Press and hold the outrigger retract button.
Result: The outriggers should not extend. Result: The outriggers should start retracting.
Release the function enable and the outrigger
49 Press and hold the function enable
retract buttons once the outriggers are off the
button. Press and hold the outrigger
ground. After approximately 5 seconds, the
extend button.
outrigger indicator lights will turn off. All functions
Result: The outriggers should extend. The are now restored.
individual outrigger LED indicator lights will turn
green as the corresponding outrigger makes Note: The machine drive speeds are reduced the
contact with the ground. first time the drive function is enabled after
retracting the outriggers. The drive speeds are
Continue pressing the function enable and the restored to normal after driving for approximately 6
outrigger extend buttons until the lift enable seconds.
indicator light turns green and a beep is heard. The
machine is now level. At this point, the drive and
steer functions are disabled.
Inspections
Fundamentals
The workplace inspection helps the operator
determine if the workplace is suitable for safe
machine operation. It should be performed by the
operator prior to moving the machine to the
workplace.
Do Not Operate Unless: It is the operator's responsibility to read and
You learn and practice the principles of safe remember the workplace hazards, then watch for
machine operation contained in this operator's and avoid them while moving, setting up and
manual. operating the machine.
Inspections
Inspections
82557
28174
or 28235
43618 Decal Plate
40434
82563
or 82564 62053
or 62054
82565
62053 44981
or 62054
Ground Controls
Side
44255
Battery Side
43619 44255
44255
82561 82485
72853 or 82486
114385 46287
44753
82561
82567
72086
114385
Serial label
133276 114361
28174 52475
or 28235 46287
*31508
82485
*43658 or or 82486
44980
44981 *31508
52475 *43658
or 44980
97712
82485 72970
or 82486 82485 72086 72086
46287 72143 43089 28175 82558 or 82486 31060 114360 82657
114361
82366 65052 82559 44737 46287 52475 52475 31788 44737
Inspections
28235 Label - Power to Platform, 115V 2 82694 Instructions - Maximum Side Force, 1
GS-2032
28236 Warning - Improper Operation 1
82695 Instructions - Maximum Side Force, 1
31060 Danger - Tip-over Hazard, Limit Switch 1 GS-2632 and GS-3232
*31508 Danger - Power to Battery Charger 1 97692 Label - Wheel Load, GS-2032 4
31788 Danger - Battery Safety 1 97693 Label - Wheel Load, GS-2632 4
40434 Label - Lanyard Anchorage 5 97712 Danger/Instructions - 1
43089 Instructions - Operation, Ground Control 1 Brake Release Safety and Operation
43618 Label - Directional Arrows 2 97772 Platform Control Panel 1
43619 Label - Safety Arm 1 114136 Outrigger Control Panel, GS-3232 1
*43658 Label - Power to Charger, 230V 1 114324 Cosmetic - Genie GS-3232 2
44255 Danger - Crushing Hazard 4 114359 Danger - Tip over Hazard, Outriggers 1
44736 Danger - Tip-over Hazard, Tilt Alarm 1 114360 Danger - Tip-over Hazard, Batteries 1
44737 Danger - Tip-over Hazard, Trays Open 2 114361 Label - Transport Diagram 2
44753 Label - LED Diagnostic Readout 1 114362 Label - Wheel Load, GS-3232 4
*44980 Label - Power to Charger, 115V 1 114385 Danger - Electrocution Hazard 2
44981 Label - Air to Platform, 110 PSI 2 114386 Danger - General Safety Rules 1
46287 Notice - Tire Specification 4 114428 Instructions - Maximum Travel Height 1
52475 Label - Transport Tie-down 5 133276 Label - Emergency Lowering 1
62055 Cosmetic - Genie GS-2032 2 133531 Label - Outrigger Load, GS-3232 4
65052 Label - ECM Fault Codes 2 1000062 Instructions - Operation, Platform Control 1
72086 Label - Lifting Eye 4
*Note: These decals will be found in one of two
72143 Label - Emergency Stop 1
places.
72853 Danger - Improper Use Hazard 1
72970 Instructions - Battery Charger Operation 1
72973 Cosmetic - Genie GS-2632 2
82366 Label - Chevron Rykon 1
82506 Danger - Foot Crushing Hazard 4
Inspections
82557
28174
or 28235
43618
Decal Plate
40434
82694
or 82695
82563
or 82693
114428
62055
or 72973
62055 or 114324
or 72973
or 114324 44981
Ground Controls
Side
44255
Battery Side
Serial
label 44255
43619
97692
133531 or 97693
82561 or 114362
72853 46287
114385 133531
44753 82506
82567 82561
72086 114385
52475 52475
28174 114361
or 28235 46287
*43658 97692
or 44980 or 97693
44981 or 114362
*31508 133531
97712 82506
97692 *31508
or 97693
or 114362 *43658
133531 or 44980
82506 46287 133276 31060 72970
46287 72143 43089 82559 82558 97692 72086 114360 82657
or 97693 114361 72086
82366 65052 28175 44737 82506 or 114362 52475 31788 44737
Inspections
43619 Label - Safety Arm 1 82726 Instructions - Max Cap, 1000 lbs / 454 kg, 1
GS-2646
*43658 Label - Power to Charger, 230V 1
82727 Instructions - Max Cap, 700 lbs / 318 kg, 1
44255 Danger - Crushing Hazard 4 GS-3246
44736 Danger - Tip-over, Tilt Alarm 1 82728 Instructions - Maximum Side Force, 1
44737 Danger - Tip-over, Trays Open 2 GS-2046
44753 Label - LED Diagnostic Readout 1 82729 Instructions - Maximum Side Force, 1
GS-2646
*44980 Label - Power to Charger, 115V 1
82730 Instructions - Maximum Side Force, 1
44981 Label - Air Line to Platform, 110 PSI 2
GS-3246
46287 Notice - Tire Specification 4
97712 Danger/Instructions - 1
52475 Label - Transport Tie-down 5 Brake Release Safety and Operation
62056 Cosmetic - Genie GS-2046 2 97772 Platform Control Panel 1
62057 Cosmetic - Genie GS-2646 2 114360 Danger - Tip-over Hazard, Batteries 1
62058 Cosmetic - Genie GS-3246 2 114361 Label - Transport Diagram 2
65052 Label - ECM Fault Codes 2 114385 Danger - Electrocution Hazard 2
72086 Label - Lifting Eye 4 114386 Danger - General Safety Rules 1
72143 Label - Emergency Stop 1 133276 Label - Emergency Lowering 1
72853 Danger - Improper Use Hazard 1 1000143 Instructions - Operation, Platform Control 1
72970 Instructions - Battery Charger Operation 1
*Note: These decals will be found in one of two
82366 Label - Chevron Rykon 1
places.
Inspections
82557
28174
or 28235
43618
40434 Decal Plate
82710
or 82726
or 82727
82728
or 82729
or 82730
62056
62056 or 62057
or 62057 or 62058
or 62058
44981
Ground Controls
Side
44255
44255
43619
Battery Side
82703
Serial or 82704
label or 82705
82561 46287
72853 82561
114385
44753 114385
72086
82567 52475
52475 114361
28174
or 28235 46287
*43658 82703
or 44980 or 82704
*31508 or 82705
44981
97712 *31508
82703 *43658
or 82704 or 44980
or 82705 82703 72086 72970
46287 72143 43089 82559 82558 or 82704 114361 31060 114360 82657
or 82705 72086
82366 65052 28175 44737 46287 133276 52475 31788 44737
Inspections
40434 Label - Lanyard Anchorage 5 82496 Danger - Maximum Capacity, 227 kg, 1
GS-1930
43618 Label - Directional Arrows 2
82501 Danger - Maximum Capacity, 272 kg, 1
*43658 Label - Power to Charger, 230V 1 GS-1530
*44980 Label - Power to Charger, 115V 1 82502 Label - LED Diagnostic Readout 1
44981 Label - Air to Platform, 110 PSI 2 82560 Danger - Skin Injection Hazard 1
52475 Label - Transport Tie-down 5 82562 Danger - Crushing Hazard 4
62053 Cosmetic - Genie GS-1530 2 82567 Ground Control Panel 1
62054 Cosmetic - Genie GS-1930 2 82656 Danger - Side Force, 445 N 1
72086 Label - Lifting Eye 4 97719 Label - Safety Arm 1
72143 Label - Emergency Stop 1 97772 Platform Control Panel 1
82473 Danger - Compartment Access 1 *114334 Danger - Electrocution hazard, Plug 1
82474 Danger - Safety Chock 2 114337 Danger - Tip-over Hazard, Limit Switch 1
82476 Danger - Electrocution Hazard 2 114338 Danger - Tip-over Hazard, Tilt Alarm 1
82481 Danger - Battery/Charger Safety 1 114361 Label - Transport Diagram 2
82482 Label - Emergency Lowering 1 114370 Danger - Tip-over Hazard, Batteries 1
82485 Label - Wheel Load, GS-1530 4 114372 Danger - Tip-over Hazard, Open Trays 2
82486 Label - Wheel Load, GS-1930 4
*Note: These decals will be found in one of two
82487 Label - Read the Manual 2
places.
Inspections
28174
or 28235
43618 Decal Plate
40434
62053
or 62054
82496
or 82501
62053
or 62054
82656
44981
Ground Controls
Side
82562
97719
Battery Side
82562
82474
82487 82485
or 82486
82476
82502
82567
82474
72086
Serial 82476
label 114361
82482
28174 52475
or 28235
*114334
82485
*43658 or or 82486
44980
44981 *114334
52475
82495
82485 *43658
or 82486 82485 72086 72086 or 44980
82487 114372 or 82486 114361 114372
114337
72143 82473 82560 52475 52475 82481 114370
Inspections
*44980 Label - Power to Charger, 115V 1 82699 Danger - Maximum Capacity, 363 kg, 1
GS-2032
44981 Label - Air to Platform, 110 PSI 2
82701 Danger - Side Force, 534 N, GS-2032 1
52475 Label - Transport Tie-down 5
97692 Label - Wheel Load, GS-2032 4
62055 Cosmetic - Genie GS-2032 2
97693 Label - Wheel Load, GS-2632 4
72086 Label - Lifting Eye 4
97719 Label - Safety Arm 1
72143 Label - Emergency Stop 1
97772 Platform Control Panel 1
72973 Cosmetic - Genie GS-2632 2
114136 Outrigger Control Panel 1
82473 Danger - Compartment Access 1
*114334 Danger - Electrocution hazard, Plug 1
82474 Danger - Safety Chock 2
114337 Danger - Tip-over Hazard, Limit Switch 1
82475 Danger - Foot Crushing Hazard 4
114338 Danger - Tip-over Hazard, Tilt Alarm 1
82476 Danger - Electrocution Hazard 2
114361 Label - Transport Diagram 2
82481 Danger - Battery/Charger Safety 1
114362 Label - Wheel Load, GS-3232 4
82482 Label - Emergency Lowering 1
114364 Cosmetic - Genie GS-3232 2
82487 Label - Read the Manual 2
114370 Danger - Tip-over Hazard, Batteries 1
82495 Danger - Brake Release Safety and 2
Operating Instructions 114371 Danger - Outrigger Safety 1
82496 Danger - Maximum Capacity, 227 kg, 1 114372 Danger - Tip-over Hazard, Open Trays 2
GS-2632 and GS-3232 133531 Label - Outrigger Load, GS-3232 4
82502 Label - LED Diagnostic Readout 1
*Note: These decals will be found in one of two
places.
Inspections
28174
or 28235
43618
40434 Decal Plate
82699 62055
or 82496 or 72973
or 114324
82701
or 82656
62055
or 72973
or 114324 44981
Ground Controls
Side
Inspections
52475 Label - Transport Tie-down 5 82732 Danger - Maximum Capacity, 454 kg, 1
GS-2646
62056 Cosmetic - Genie GS-2046 2
82733 Danger - Maximum Capacity, 318 kg, 1
62057 Cosmetic - Genie GS-2646 2 GS-3246
62058 Cosmetic - Genie GS-3246 2 82734 Danger - Side Force, 890 N, GS-2046 1
72086 Label - Lifting Eye 4 82735 Danger - Side Force, 667 N, GS-2646 1
72143 Label - Emergency Stop 1 82736 Danger - Side Force, 467 N, GS-3246 1
82473 Danger - Compartment Access 1 97719 Label - Safety Arm 1
82474 Danger - Safety Chock 2 97772 Platform Control Panel 1
82476 Danger - Electrocution Hazard 2 *114334 Danger - Electrocution hazard, Plug 1
82481 Danger - Battery/Charger Safety 1 114337 Danger - Tip-over Hazard, Limit Switch 1
82482 Label - Emergency Lowering 1 114338 Danger - Tip-over Hazard, Tilt Alarm 1
82487 Label - Read the Manual 2 114361 Label - Transport Diagram 2
82495 Danger - Brake Release Safety & 114370 Danger - Tip-over Hazard, Batteries 1
Operating Instructions 1
114372 Danger - Tip-over Hazard, Open Trays 2
82502 Label - LED Diagnostic Readout 1
82560 Danger - Skin Injection Hazard 1 *Note: These decals will be found in one of two
places.
Inspections
28174
or 28235
43618 Decal Plate
40434
82731
or 82732
or 82733
82734
or 82735
or 82736
62056
62056 or 62057
or 62057 or 62058
or 62058
44981
Ground Controls
Side
Operating Instructions
Fundamentals
The Operating Instructions section provides
instructions for each aspect of machine operation.
It is the operator's responsibility to follow all the
safety rules and instructions in the operator's,
safety and responsibilities manuals.
Do Not Operate Unless: Using the machine for anything other than lifting
You learn and practice the principles of safe personnel, along with their tools and materials, to
machine operation contained in this operator's an aerial work site is unsafe and dangerous.
manual. Only trained and authorized personnel should be
1 Avoid hazardous situations. permitted to operate a machine. If more than one
operator is expected to use a machine at different
2 Always perform a pre-operation times in the same work shift, they must all be
inspection. qualified operators and are all expected to follow all
3 Always perform function tests prior to use. safety rules and instructions in the operator's,
safety and responsibilities manuals. That means
4 Inspect the workplace. every new operator should perform a pre-operation
5 Only use the machine as it was intended. inspection, function tests, and a workplace
inspection before using the machine.
Operating Instructions
Push in the red Emergency Stop button to the off 1 Press the lift function select button.
position at the ground controls or the platform
2 Press and hold the function enable
controls to stop all functions.
switch on the control handle.
Repair any function that operates when either 3 Move the control handle according to the
Emergency Stop button is pushed in. markings on the control panel.
Emergency Lowering To Position Outriggers (GS-3232 models)
1 Pull the emergency lowering knob. To extend the outriggers:
Drive and steer functions are not available from the When the lift error indicator light turns red, the
ground controls. up/down and drive functions are disabled. The lift
error indicator light will turn red under the following
Operation From Platform conditions.
1 Turn the key switch to platform control. • The platform is raised to 22 ft / 6.7 m and the
2 Pull out the ground and platform red Emergency outriggers are not deployed.
Stop buttons to the on position. • Not all outriggers are in contact with the ground.
3 Be sure the battery pack is connected before • All four outriggers are in contact with the ground
operating the machine. but the machine is not level.
• Error code.
Operating Instructions
To Steer Determine the slope and side slope ratings for the
machine and determine the slope grade.
1 Press the drive function select
button. GS-1530, GS-1930, GS-2032, GS-2046
and GS-2646
2 Press and hold the function enable switch on
the control handle. Maximum slope rating,
stowed 30% (17°)
3 Turn the steer wheels with the thumb rocker
switch located on the top of the control handle. Maximum side slope rating,
stowed 30% (17°)
To Drive
Use the color-coded direction arrows on the Press the drive speed button to the fast drive
platform controls and on the platform to identify the speed mode.
direction the machine will travel.
Operating Instructions
At the downhill end, lay the level on the top edge of 01 Internal ECM Error
the piece of wood and lift the end until the piece of
02 ECM/Platform Communication Error
wood is level.
03 Undefined Platform Dip Switch Setting
While holding the piece of wood level, measure the
distance from the bottom of the piece of wood to 12 Chassis Up/Down Toggle Closed At Startup
the ground. 18 Pothole Guard Failure
Divide the tape measure distance (rise) by the 42 Platform Left Turn Switch Fault
length of the piece of wood (run) and multiply by
43 Platform Right Turn Switch Fault
100.
46 Platform Drive Enable Switch Fault
Example:
47 Platform Joystick Fault
run 52 Forward Coil Fault
53 Reverse Coil Fault
54 Up Coil Fault
rise
55 Down Coil Fault
If the slope exceeds the maximum slope or side 68 Low Battery Voltage
slope rating, the machine must be winched or LL Off-Level
transported up or down the slope. See Transport
and Lifting section. OL Overload Cutout Option
Operating Instructions
Operating Instructions
Operating Instructions
Standard Batteries
3 Remove the battery vent caps and check the
battery acid level. If necessary, add only
enough distilled water to cover the plates. Do
not overfill prior to the charge cycle.
4 Replace the battery vent caps.
Battery and Charger Instructions 5 Connect the battery charger to a grounded AC
circuit.
Observe and Obey: 6 The charger will indicate when the battery is
Do not use an external charger or booster fully charged.
battery. 7 Check the battery acid level when the charging
Charge the battery in a well-ventilated area. cycle is complete. Replenish with distilled water
to the bottom of the fill tube. Do not overfill.
Use proper AC input voltage for charging as
indicated on the charger. Dry Battery Filling and
Use only a Genie authorized battery and Charging Instructions
charger.
1 Remove the battery vent caps and permanently
To Charge Battery remove the plastic seal from the battery vent
openings.
1 Be sure the batteries are connected before
charging the batteries. 2 Fill each cell with battery acid (electrolyte) until
the level is sufficient to cover the plates.
2 Open the battery compartment. The
compartment should remain open for the entire Do not fill to maximum level until the battery charge
charging cycle. cycle is complete. Overfilling can cause the battery
acid to overflow during charging. Neutralize battery
Maintenance - free batteries acid spills with baking soda and water.
3 Connect the battery charger to a grounded AC 3 Install the battery vent caps.
circuit.
4 Charge the battery.
4 The charger will indicate when the battery is
fully charged. 5 Check the battery acid level when the charging
cycle is complete. Replenish with distilled water
to the bottom of the fill tube. Do not overfill.
The transport vehicle must be parked on a level 1 Chock the wheels to prevent the machine from
surface. rolling.
The transport vehicle must be secured to 2 Pull out the red Emergency Stop button on both
prevent rolling while the machine is being the ground and platform controls to the on
loaded. position.
Be sure the vehicle capacity, loading surfaces 3 Press the drive function select button.
and chains or straps are sufficient to withstand Press and hold the function enable switch
the machine weight. Genie lifts are very heavy on the control handle. Move the control handle
relative to their size. See the serial label for the off center and immediately release it to reset
machine weight. the brakes.
The machine must be on a level surface or 4 Push the red Emergency stop button on both
secured before releasing the brakes. the ground and platform controls to the off
position.
Do not allow the rails to fall when the snap pins
are removed. Maintain a firm grasp on the rails Towing the Genie GS-1530, GS-1930, GS-2032,
when the rails are lowered. GS-2632, GS-3232, GS-2046, GS-2646 and
GS-3246 is not recommended. If the machine must
be towed, do not exceed 2 mph / 3.2 km/h.
GS-1530
Lifting Instructions GS-1930
Fully lower the platform. Be sure the extension
deck, controls and component trays are secure.
Remove all loose items on the machine.
X Axis
Maintenance
Maintenance
Specifications
Ground clearance 0.8 in 1.9 cm Occupied floor pressure 238 psf 1162 kg/m2
Pothole guards deployed 11.40 kPa
Weight 2594 lbs 1177 kg Note: Floor loading information is approximate and
(Machine weights vary with option configurations. See does not incorporate different option
serial label for specific machine weight.) configurations. It should be used only with
adequate safety factors.
Specifications
Ground clearance 0.8 in 1.9 cm Occupied floor pressure 240 psf 1172 kg/m2
Pothole guards deployed 11.50 kPa
Weight 2718 lbs 1233 kg Note: Floor loading information is approximate and
(Machine weights vary with option configurations. See does not incorporate different option configurations.
serial label for specific machine weight.) It should be used only with adequate safety factors.
Specifications
Specifications
Turning radius (outside) 84 in 2.13 m Platform raised, maximum 0.5 mph 0.8 km/h
40 ft/54 sec 12.2 m/54 sec
Turning radius (inside) 0 in 0 cm
Floor loading information
Ground clearance 3.5 in 8.9 cm
Tire load, maximum 1773 lbs 804 kg
Ground clearance 0.88 in 2.2 cm
Pothole guards deployed Tire contact pressure 177 psi 12.48 kg/cm2
1223 kPA
Weight 4407 lbs 1999 kg
(Machine weights vary with option configurations. See Occupied floor pressure 248 psf 1212 kg/m2
serial label for specific machine weight.) 11.89 kPA
Note: Floor loading information is approximate and
does not incorporate different option configurations. It
should be used only with adequate safety factors.
Specifications
Platform extension length 35 in 88.9 cm Note: Slope rating is subject to ground conditions and
adequate traction.
Platform dimensions, 89 x 32 in 2.26 m x 81 cm
(length x width) Drive speeds
Maximum load capacity 500 lbs 227 kg Stowed, maximum 2.2 mph 3.5 km/h
Maximum wind speed 28 mph 12.5 m/s Platform raised, maximum 0.5 mph 0.8 km/h
40 ft/54 sec 12.2 m/54 sec
Wheelbase 73 in 1.85 m
Floor loading information
Turning radius (outside) 84 in 2.13 m
Tire load, maximum 1700 lbs 804 kg
Turning radius (inside) 0 in 0 cm
Tire contact pressure 170 psi 12.48 kg/cm2
Ground clearance 3.5 in 8.9 cm 1223 kPa
Ground clearance 0.88 in 2.2 cm Occupied floor pressure 287 psf 1401 kg/m2
Pothole guards deployed 13.76 kPa
Weight 5185 lbs 2352 kg Note: Floor loading information is approximate and
(Machine weights vary with option configurations. See does not incorporate different option configurations. It
serial label for specific machine weight.) should be used only with adequate safety factors.
Specifications
Turning radius (outside) 90 in 2.29 m Platform raised, maximum 0.6 mph 1.0 km/h
40 ft/45 sec 12.2 m/45 sec
Turning radius (inside) 0 in 0 cm
Floor loading information
Ground clearance 4 in 10.2 cm
Tire load, maximum 2035 lbs 923 kg
Ground clearance 0.75 in 1.9 cm
Pothole guards deployed Tire contact pressure 204 psi 14.32 kg/cm2
1403 kPa
Weight 3883 lbs 1761 kg
Occupied floor pressure 184 psf 899 kg/m2
(Machine weights vary with option configurations. See
serial label for specific machine weight.) 8.82 kPa
Note: Floor loading information is approximate and
does not incorporate different option
configurations. It should be used only with
adequate safety factors.
Specifications
Turning radius (outside) 90 in 2.29 m Platform raised, maximum 0.6 mph 1.0 km/h
40 ft/45 sec 12.2 m/45 sec
Turning radius (inside) 0 in 0 cm
Floor loading information
Ground clearance 4 in 10.2 cm
Tire load, maximum 2150 lbs 975 kg
Ground clearance 0.75 in 1.9 cm
Pothole guards deployed Tire contact pressure 215 psi 15.13 kg/cm2
1483 kPa
Weight 4207 lbs 1908 kg
(Machine weights vary with option configurations. See Occupied floor pressure 189 psf 922 kg/m2
serial label for specific machine weight.) 9.05 kPa
Note: Floor loading information is approximate and
does not incorporate different option
configurations. It should be used only with
adequate safety factors.
Specifications
Turning radius (outside) 90 in 2.29 m Platform raised, maximum 0.6 mph 1.0 km/h
40 ft/45 sec 12.2 m/45 sec
Turning radius (inside) 0 in 0 cm
Floor loading information
Ground clearance 4 in 10.2 cm
Tire load, maximum 2251 lbs 1021 kg
Ground clearance 0.75 in 1.9 cm
Pothole guards deployed Tire contact pressure 225 psi 15.84 kg/cm2
1552kPa
Weight 5143 lbs 2333 kg
Occupied floor pressure 210 psf 1026 kg/m2
(Machine weights vary with option configurations. See
serial label for specific machine weight.) 10.07 kPa
Note: Floor loading information is approximate and
does not incorporate different option
configurations. It should be used only with
adequate safety factors.
800.536.1800
Fax 425.883.3475