3D DY SERIES DUCTABLE AIR COOLED WATER CHILLERS UNITE MODELS 30DY-010 30DY-015 30DY-020‘Thank you for your choice of Carrier ductable air-cooled water chillers 30DY series. This fine product has been carefully designed and manufactured under strict quality conditions to give you full satisfaction through efficient operation with minimum maintenance and service. Carrier chillers 30DY set ‘An excellent product isn’t enoug] s were born of a very simple concept: it must offer more than its competitors " In addition to true cooling, Carrier 30DY chillers have advanced features and performance level which our competitors will find difficult to equal, maintaining the same quality/ price ratio. TAKE A LOOK AT THESE FEATURES. TRUE POWERFUL COOLING TROPICALLIZED = Enhanced cooling capacity delivers more comfort than Carrier 30DY series air cooled water chillers are competitors. designed to work in very high ambient temperatures up 30DY efficient compressors lead to the true unit cooling 10 52°C due to efficient compressor, condenser coils and Performance. coolers, ~The declared capacity of the unit conforms with ARI standard which ensure highest level of cooling capacity tobe LONG LIFE, CORROSION RESISTANT AND maintained long time period. SOLID CONSTRUCTION * Weather proof made of chemically treated, galvanized LOW INSTALLION COST steel sheet metal. * The compact 30DY ductable air-cooled chillers are built to be * Powder painted with perfect adhesion of a highly talled indoors or outdoors: in ground floor, basement or resistant polyester paint. jtermediate floor installations in multi-story buildings or ‘outdoors on the ground. All models are delivered fully * Side panels insulated’ with 10 mm self extinguishing assembled, wired and charged. thermal and acoustic insulation. * 30DY chiller can be ducted or free blow supply air-open or ducted air inlet. * 30DY control panel is fully wired to VDE codes. Only the installation of an isolator and fuses and connection to the OPERATING LIMITS power supply works are required. ‘Temperature °C | Minimum | Maximum [Leaving Water 5 10 EASY SERVICE AND MAINTENANCE ‘Outdoor 19 52 + 30DY chillers have access from all side Excellent compressor(s) access and removal if necessary. All access DIMENSIONS/CLEARANCES (mm) panels have handles. (Model w H D A 30DY-010 | 555 * 30DY control panel is located in a separate compartment and ‘30DY-015 4408 | 1060 | 1000 can be inspected without disturbing unit operation ‘30DY-020 1 30881 QUALITY, RELIABILITY AND SAFETY. = All materials included in Carrier 30DY chillers. conform with the intemational standards of safety, performance and reliability = Quality is ensured through receiving inspection testing and through all stages of manufacturing, sales, installation and service to finally ensure customer full satisfaction according to ISO 9001 Quality System.GENERAL DESCRIPTION REFRIGERANT CIRCUIT ~ Entirely deoxidized dehydrated copper tubes with joints, brazed by sliver brazing alloys, Two independent refrigerant circuits built up of ‘components and materials selected for compat reliability and high efficiency = Insulated suction line with flexible synthetic rubber insulation which has excellent thermal conductivity, high water diffusion and high sound absorption = Filter driers fitted in liquid lines, efficiently remove moisture, seale, and solder particles and all types of foreign materials from refrigerant circuit ~ Pumping down valves fitted in liquid tines to enable reffigerant to be temporaily stored in the condenser coils if the refrigerant is to be repaired or some part of the refrigerant system to be replaced = Rotalock suction and discharge valves fitted on ‘compressor for servicing. = Self regulating thermostatic expansion valves in all units to control refrigerant flow to the cooler. = The unit is completely factory assembled, electrically wired, and charged with R22 charge, tested against extreme conditions and quality control approved before leaving the factory. BRAZED PLATE HEAT EXCHANGERS (COOLERS) = Manufactured in stainless, acid resistant steel brazed with 99.9% pure copper. - Compact - High efficiency. = Wide operating range (S°C to 10°C leaving water temp.) - Uses less refrigerant per unit capacity conventional shell and tube heat exchangers. than WATER THERMOSTAT = Two stage with a sensing bulb in the rerum water inlet line factory set at + 12°C, This setting must not be changed Warning: Alteration of factory settings other than the design set points, may void warranty. OPTIONS = Anti-Freeze ambient thermostat. ~ Protection screen for condenser air outlets, COMPRESSOR Heavy duty hermetic reciprocating compressor use R-22 * Advanced internal discharge muffler. * Advanced internal spring mounting. * Multiple cylinder for knock prevention * External resilient rubber grommets for vibration isolation. * F class insulation class for compressor motor. * 100 % suction gas cooled, * Well designed suction and discharge lines. * Built in oil pump CONDENSER MOTOR * Class F insulation * Three phase motor IPSS. * Drives blowers through adjustable pulleys. CONDENSER COILS Efficient and Tropicallized design: * Inner groove copper tubing, * Optimum condensing surfaces. * Modified sine aluminum fins. * Optimum Number of coil circuits. * Cross counter flow of reftigerant to air path. * Full condensation with efficient liquid sub cooling, * Coils are leak tested at 450 PSI CONDENSER BLOWERS * Double inlet centrifugal blowers with forward curved blades. * Statically and dynamically balanced running in maintenance free bearings, BLOWERS DRIVE = Belt drives with fixed pitch blower pulley and adjustable motor pulley = All condenser blowers are factory set to give 100% nominal pressure and air flow values and these may be field varied by means of adjustable pulley from 80% to 120% of nominal values. SUPER SAFETY PROTECTIONS = Dual high/low pressure control for compressor protection against high discharge, low suction pressures “and refrigerant leak. + 5 minutes time delay for compressor protection against short eyeling when power off or thermostat off. = 30 seconds time delay to avoid simultaneous starting of both compressors. = Internal pressure relief valve for compressor protection against high discharge pressures. = Crankcase heater to guard compressor against floodback conditions and to eliminate oil fluffing on start up = Internal overloads for compressors and motors protection against excessive temperature and/or excessive current. - External sensitive overloads for compressors and motors protection against excessive current. These overloads mounted on definite purpose contactors of uite operation = Voltage protector against low voltage, phase reversal and phase loss. = Anti freeze water thermostat. ~All electrical components are UL approved and recognizedAN EFFICIENT AND RELIABLE COMPRESSOR The Maneurop compressor MANEUROP compressors used in 30DY chillers have been specially designed for applications where high pressure ratios and large variations in temperature are encountered. All compressor components used are of very high quality and precision to assure a reliable, long life product This compressor design has a 100% suction gas cooled motor as a result of the special motor housing, The internal motor protection, the high efficiency circular valve plates. the high torque motor - all combine to offer numerous advantages. Motor winding protection Insonsibie to Kauldsivaaing Low heat losses 100% gas cooted motor ‘Tho wncings are completely Themotoricompressor assembly The auction gs must pass over the Due tothe 100% gaa cooling of the protected fom high velocty entering 's single unt wth gas entry a high motor belore entering the cyinder motor the tuning temperature op Suction gas bye sree stoet housing” level The compressor shell therefore This enables the gas to recover the to 20°C lower than equivalont Suerounaing the stator Only iow acts as's suction accumulator inthe. maximum of motor heat to transfer to hermetics. The lower the Neloeity suction gas aves {he condenser. givng ahign COP. temperatura, the longer the Me the motor windings 5 Inaulation is slowed Overload protection °C pressure ratios upto 12/1 High starting torque MANEUROP compressors can Thenigh etfcloncy protection offers. The oversized bearings, the patented MANEUROP compressors start with Operate in high amient ‘thermal and currant protection. valve pates, the small claarance low voltages and ow current temperatures without external cutting out al between + 105°C and volume allow a mide range of cooing SPT10°C whichis around 20°C iower Operation: and with high pressure than equivalent rmpressors, ratiosAN NEW PERSPECTIVE ON EFFICIENCY BRAZED PLATE HEAT EXCHANGERS. One perspective on chiller heat transfer technology is to use the traditional shell-and-tube heat exchangers of large, expensive and massive equipment-a design developed in the 19" century. Today, Many applications demand compact and efficient chiller. 30DY chiller is the perfect choice since it contains advanced brazed plate heat exchangers (coolers) {> Compactness 30DY cooler occupy volume which is extremely small ‘Sometimes down to 1/6 of the space occupied by other types of exchangers, Low pressure drop on liquid side The pressure drop in 30DY cooler is lower than in competing coxial ‘exchangers Gas out ~ ct Refrigerant side i Gasiliquid in High Performance Water in oo Water side Water out 30DY cooler is comprised of several stainless steel plates embossed with a unique pattern. The pattern governs the flow of refrigerant or water between the plates and, since the patter cn every other piate is reversed, the fluids flow in true counter flow and high turbulence on the heat exchange surface is achieved. This leads to high heat transfer coefficient, high evaporating temperature and very low water flow rates, Low need for refrigerant The small internal volume of 30DY cooler means the complete system requires small volumes of refrigerant. A typical relation to systems with conventional exchangers is. that those with brased plate heat exchange requires only {AUT th of the amount of refrigerant. Low weight SODY cooler design including the compact execution anc the small hold-up volume. Means that the weight is only a fraction of the weight of other exchangers, Efficient evaporation With 30DY cooler design, the ‘evaporation to a level of virtually no content of liquid is possible. No liquid separator ' required. Considerable savings can thus be made. Low tendency for freezing The high turbulence in 30D¥ cooler channels minimizes the tendency for freezing on the water side, which means thal, in evaporation applications, the ‘temperature at the water outlet can be allowed to be lower than in any other heat exchanger typeTECHNICAL DATA ‘30DY-018 ‘30DY-020 Nominal Cooling Capacity * Condenser Blowers Quantity DiameterWidth 15/1 Nominal Air Flow - 8435 7670 40,610 14,300 43,000 18,000 Air Flow Range 6745-10,125 | 6135-8205 | 6495-12,745 11,440-17,160 | 10,400-15,600 | 14,400-21,600 Condenser Coil Quantity Face Area ‘Number of Rows Tube Outside Diameter ‘Number of Fins per Inch Cooler Quantity Net Water Volume per Cooler ‘Maximum Design Working Pressure Refrigerant Side Water Side Inlet & Outlet Inch + Based on ARI 590-76 Standard Conditions : Ambient Temperature 95°F (35°C) Leaving Chilled Water Temperature (LCWT) 44°F (6.7°C) ELECTRICAL DATA nee ee oe ee [Unit Power Supply wiphiz 3803/50 a | Maximum Volts ae oe Core ae | Maximum Instantaneous CurrentFlow | Amps __| ae Unit Locked Rotor Am ‘Minimum Volts COMPRESSOR ‘Maximum Volts Motor Cut-Out Current Locked Rotor Amperes. 105 Power Supply | VIPh/HZ 40/3/50 KW. 3 CONDENSER MOTOR [75 : Full Load Ampe 65DETAILED DIMENSIONS CHILLERS 30DY-010 & 30DY-015 I ELECTRICAL CABLE +} WATER IN 1] I | p-varee ovr Fe CHILLERS 30DY-020 ELECTRICAL CABLE WATER IN WATER OUT = FeCOOLING CAPACITY AMBIENT TEMPERATURE °C 7 7 35 40 Z [2 Kw_|-cAP | KW _| cap [ Kw | CAP cap _| KW 12.1 | 344 13.4 | 27.7 243 | 15.0 12.3 [355 136 | 29.1 | 25.7 [15.2 425 | 370 13.8 | 30.5 .6 | 27.0 | 164 12.7 | 382 140 | 31.8 28.2 | 156 12.9 | 395 14.2 | 330 293 | 15.8 434 | 408 144 | 343 306 | 16.0 016 |S 17.2 | 50.0 19.3 | 416 37.4 | 24.7 Cs 17.6 _| 52.0 19.7 | 43.5 38.9 | 224 7 18.0 | 540 20.1 | 45.4 40.7 | 225 is 18.4 | 560 205 | 475 429 | 229 se 168 | 578 209 | 494 448 | 233 10 193 | 597 213 [513 467 | 237 020 | 5 226 | 66.2 25.4 | 58.2 334 | 288 | 8 726 | 215 | 706 | 230 | 68.1 258 | 606 56.1 | 29.2 7_[ 44 72.4 | 23.4 { 70.0 26.2 | 63.0 58.8 | 296 s__| 765 745 | 238 | 724 267 | 649 605 | 301 @ | a6 | 22.7 | 766 | 242 | 742 27.1 | 66.8 62.2 | 305 10_| 90.7 [234 | 7e7 | 246 | 763 275 | 688 644 | 314 LEGEND: CAP -Total cooling capacity KW Sound Power Levels dB KW Compressor power input KW {Gir “Leaving Chile Water Temperature °C Neither inlet nor outlet ducted 03 | 813 | 79.4 81.0 814 776 78.8 794 76.8 776 779 76.0 T74 76.5 73.7 736 74.9 40 | 649 | 698 {dB | 924 635 843 Cooler water pressure drop 125 | 75.0 | 760 | 762 250 | 766 | 790 | 79.3 soo | 693 | 709 | 726 1000 | 690 | 706 | 717 2000 | 664 | 68.5 400 | 629 | 653 | 666 go00 [55.0 755.7 | 583 4B | 744 | 763 | 775 08 9807 0891 cuawartonte FO Inlet and Discharge Ducted 3opy | 010 | 015 | 020 425 | 74.1 | 758 | 760 | 250 74.5 76.4 T74 500 66.2 68.0 68.5 4o00 | 640 | 659 | 67.1 2000 60.2 62.0 63.0 4000 52.8 56.3 | 58.9 gooo | 483 | 511 | 52.14 gB 70.2 723 | 73.4 Water pressure drop Pa