September 2007Ordering Information ae [Moder —] (No. of Stations) | Mounting | | Motor voltage, 3 Phase [B Stations [6 Front | Range VAC_ Speci (i@sators|12_ (R-Rear 80440 | 418 ar [210230 / 220 __ oa Default Values: BTP 63 No.of Staions - 12 Ordering Sample : BTP-69-12-R-415 curing Poston ie) Ft BTP-63 Turet, 12 Station, Rear mounting, 418V, Sh. Motor Voltage -418V, Sph Frequency - s0Hz Mounting Position Rear Mounting Turret Front Mourting Turret Coolant poppet position of turret depends on the mounting positon, Front or Rear. If not spactied Rear ‘mounting is standard. Its important to specify front or rear position, while ordering the tool discs.ere | er | rp | Bip | arp | atp 160 | 125 | 100 | @ 62 | 50 160 | 125 100 «| 50 [ 280 202 | 170 390 310 250. 185 128 zas_| tor | 477 195| 107 510 | 414 988 318256 Bile is 3 | 2 xo | | 47 | a | 40 | 295 08 tee | 10 | 140 | 110 982 zo | 100 | 165 | 110 50 2 [= | | 2 0 “| a | m4 | 1s | 48 wo | 2 | 9 | 6 56 w | 2 | o | - | N48 wo [ose | so | o | a | wi wil «| wo | wz peo | wie Mie | wie) mo | Me oa | ow | @ | so | wo | 0 | Technical Specifications a boa _|_t62_| tse | 103 | 85 s aio 250 | as 175 | 140 1. Coola inet tom other side, ASP thread size AA u [2 [oweloe ie Recta late ok one ee Cee dpencing on no of index pestions w | zo | ie | 1s | 120 | 9 | 70 3. Aloraiive positons of coolant oul valve, SR ec cece ei eo Osteria a 4 Ajustment range of coclant outlet valve 5. Electrical connection fiom eter side 1/2" SP y ome | wie | owto | wo me | we 6. Tool disc. 7. Reference pin for too dsc required. Pie Bree iin a ee To be removed aftr alignment and slamping of tool dec : ; aa ae’ | ae ae a | ae NOTE: Seecty ube ofinder posters (aor tejwhiw | 88 | 220 | 175 | a0 | s0_| 7 ordering, linet spect! & postion indexing is sare. co] o | o | o | 2s | ane Specification atP.t60 | erp-i2s | stP.t00 | prego | BTP-6a | ATPCO Inertia of transportable masses: kom? 15 5 3 1 05 0.25 45° sec. 1.0 075 06 0.45, a4 | 035 Indexing Tine for 5 station Turet | 00° | seo | 105 | 14 | 1a | 08 07 | 080 |e | ay | sec 10 | 075 | 06 | oa | o«0 | o35 eu endo nee 90° sec. a7 ey: 1.6 115, 1.0 0.85 {2 Siton Turet cs be ; toe | so | 62 | a1 | a2 | 29 | 20 | 170 fuera faery “wnin | 8 10 0 10 12 2 Repeat posttioning accuracy eg 2 ae 2 2 a2 22" [tndening accuracy —_ deg ae 6 18" a6" es Teal Weight (Without Tool Die) roms | ta | ot 58 28 2 Loading Capacity Nm FIX 12.000 | 6.000 | 3,000 | 1500 | coo | 400 F2xA_ 16000 | 10000 | 3.500 | 1.500 700 350 FAXA ea00 | 4000 | 2000 | 600 | 250 | 160fo ad S ate _ eee ; baegede? as eet Turret Assembly Technical Information 9. Sliding Coupling 10. Dise Spring1. Tecque Motor 2. Encoder 3, Turret Clamp Switch 4. Cam Shatt 5. Follower Shaft 6. Drum Cam T. Fed Coupling 8. indexing Coupling 9. Siding Coupling 10. Disc Spring ‘Special Features ‘Three piece, face gear coupling allows the tool disc to be indexed without liting. Italso ensures high repaat positioning accuracy and riicity. "Parallel index’ cam mechanism allows fast and smocth indexing of heavy tool cises. Computer generated cam-profles ensure shock-tre indexing action. ‘Totally enclosed. robust mechanism with oii bath lubrication, Electical elements convenionily Iccated in a separaie area, free from cil and coolant. Biciroctional working; can indox in oithor direction to allow shortest indexing time. Principle of Working Fixed Coupling (7), Indexing Coupling (8) and Slicing couping (9) form a set of 3 piece coupling. ‘Axial movement of Siding Coupling (9) is controlled by Drum Cam (6). Movement of Indexing Coupling @ is controlled by Parallel Index mechanism (4) & (6). Torque Motor (1) crives the Cam Shaft (4) through a system of gea's. Cam Shaft indexes the Follower Shaft {@) through a ‘Parallel Index" Drive mechanism, Gam shat ic also goared to tho “Daum Cam” @) which conto's clamping and release of the 3 piece coupling. One revolution of Gam Shat completes one indexing cycle of “declamping-indexing-clamping’. ‘Absolute position Encoder(2) gives feed back of the: turret postion. Turret clamp Switch(3) nspects the ‘clamped position of the turet.Electrical Elements 4. Torque Motor 2. Thermal Switch 3. Absolute Postion Encoder 4. Turret Clamp Switch WIRING DETAILS FOR BIDIRECTIONAL TOOL TURRET (BTP SERIES) No.| COMPONENT CHARACTERISTICS | NuMBER DETAILS WIRE SIZE ALTERNATIVE VOLTAGES: a Fr) | PHASE E 415, 380, 20 & 110 VAC PHASE | i 1. | TORQUE MOTOR | ALTERNATIVE FREQUENCIES: JEy* | | enase 0.75 mew 50 He AND 60 Hi Aw) | prase REFER TABLE BELOW FOR a MOTOR CURRENTS. | EARLING: 2. | THERMAL 120%, 2A, 416 VAC, r Ronis SWITCH NORMALLY CLOSED CONTACT f t 1) | ama SUPPLY VOLTAGE: 2 ot 2 assowte | 180006, RIFPLE 10% a] ana 3. | POSITION LOAD CURRENT: 359 mA ‘ee nes ENCODER OUTPUT PNP : eee 0D PaRiTy. >| | ovours 2) | eave SUPPLY VOLTAGE: Lf 4. TURRET CLAMP | 1030 DG; RIPPLE 10% Ped ee aa SWITCH LOAD CURRENT: 200 m A. se re OUTPUT PNP 2avoe MOTOR CURRENT (Amp) Voltage Voltage Range Mode! Specification | S0/60HzAC erp1go | BTPi25 | BTP-100 | BTP€0 | BrP? | BTP-SO 415 330-440 35 32 26 23 16 13 220 65 62 45 39 30 26 110 90 80 74 63 50 33Electrical Signals j parauie meee oa rum caw Ane Seg TOMER ERG I AAS | Sa aw x a wwe § row ca ant woToR ee ; Ue f = ar? : 5 oa at 5 [are 3 2 Bir 8 3 —l seer 4 parity ‘ ‘ ‘ Table-1: Encoder Signals Table-2: Time in Milisec Position No | me Teme siglele| s/o le) x] 6] als las) mms | ue) ep Era | oo |e oe | eee oz |o{i1/+{eo|ol1{/1/e]e|+|1]o | we |e | a Pa eee 7 orPs0 rs ore |ofolo[ololol/oli{/+|[+]a|7 | macee ‘STROBE a 1 1 1 1 1 1 1 # x 1 4 Brey 7 | PARITY 1 1 0 * o 0 1 1 oO oO 1 oO wins. me: 0 Viewed from shaft end : OW-><- COW TI -Time available for calculating whether desived positon has reached; and to look for turret clamp signa, in case the final positon has artived. 2 -Duration of clamp signal when moving from one station to agjonning station, without stopping. {© -Motor must come to a physical hatt within 70° of cam rotation: corresponding to time T2. NOTE: Referring to the signal diagram, value q represents the sensing angle during which both the cams (drum cam and indexing ‘cam) are in ‘dwel” profile, Motor must come to a physical halt uithin this angle. Otherwise the turret wil get do-clamoed and the proximity switch signal will be lost Itis therefore important Turret Clamp {0 swiich-off the turret motor in the fastest possible manner by Proximity Switch Using solid state relays.BTP 50 hs stone a -— on ON For bolt size Ma YT * 110 mA a0 2p MAllemate positions ra S 2g NAllemaie positions of 1 ‘Alignment pin Note : All amensions in mm. Incesn ‘Farge petal! \ Rotor deta c 4) Coolant init from cithor side, BSP thread size 1/4", 2) Coolant flange can be clamped io indexing flange at a suitable anguiar position 8 oF 12 coolant outlet positions depending on no. of index postions. 9) Alternative postions of coolant outlet valve. 4) Adjustment range of coolant outlet valve, 5)Electical connection ¥2" BSP. 6)Tbol disc. 7)Reference pin for too! disc(i required). 8) Turret alignment pin Innertia of Tran ynt | 0.25 5 Inertia of Transportable Masses | Kgam' | 0. fauna cee 4s_| seo | 035 Indexing time fore station | oo? | sec | 0.60 | 100° | sec | 12 ae | seo | 035 Indexing time for 12 siatons | 90° | sec | 0.85 vor | sec | 1.70 Indexing frequenoy simin | 42 era] Repeat positioning accuracy sec | #2 — Indexing accuracy sec | 35 ee Tolel weight without tool ise ka 22 Z an orocinng Detelas appre egg een AE STD SUPPLY: Tio. of Giations | [ Mounting | [ Motorveltoge, 2 Phase) gr guetta) [ No.of Stations -8 tn Estalons [8] | Ferran | Range VAC |Spectfeaton| 0,4 Sons BS [fe sators [12] [Wear | 330-00 a5 Mountin Festi = Heat 210230 20 M eet ‘wo120 110 TeBTP 63 2a Yeesro 8 Holes Maxis" ft - lenge |24|301 30,301. \\ Aterate postions of ( ‘Alignment pin Note: All dimensions in mm, 4) Coolant inlet from either side. BSP thread size 1/4". 2) Coolant flange can be clamped to indexing flange at a suitable angular position 6 or 12 coclant outlet positions depending on no. of index positions, 9) Alternative positions of coolant outlet valve. 4) Aqjustmentrange of coolani outlet valve. 5)Electtical connection °A" BSP. 6)Tool disc, 7)Reference pin for tool disci required). 8) Turret alignment pin. Technical Information inet of Wanaponable Mantes [Kem [080] casing petals 5_| soc |_ao rioeg ive‘ sscion ESSE ‘oo | ovo | 140 go | sec | 040 | Incexing time for 12 stations 90° sec 1.0, eo ESE a oon) [smn | 12 set Repeat positioning accuracy sec +2 Pees |e as Re reared ES F2xR [70 Nn Total weight without tool Lik 38 F3xR | 250 Nm Eee pen) eee x sip ser | Pssst ote sere | ieee fleace reese |S Seen Te | ee | [rege Uae reesiesen| | No-ofSton-8 en ae He] CRE] [acer nes] Mounting foston “Rear 210-230 2a ree ay Frequency - 50H2BTP 80 Note: All dimensions in mn enn J Retr dea! Data 41) Coolant inlet from either side. BSP thread size 0/6". 2) Coolant flange can be clamped to indexing flange at a sullable angular osttion 8 or 12 coolant outlet posttions depending on no. of index positions. 3) Altemtive positions of coolant outlet valve. 4) Adjustment range of coolant outlet valve. 5)Electrical connection !s" BSP. 6)Too! dsc. 7)Reference pin for tool dsoiif required) 8) Turret alignment pin. c M 1 ___Innertia of Transportable Masses ° eno oeee 4g | sec 0.45 Indexing time tor 8 station ge | sec 8 ser | seo 16 } ae | sec | 0.48 | Indexing time for 12 stations | 90° sec) 115, seo | sec | 290 Indoxing frequency dimin 10 Repeat positioning accuracy seo 2 | __ Indexing accuracy sec 36 Total weight without tool disc ke 56 Ordering Details agp gg ie eer ale No. of Stations Motor voltage, 3Phaco @ Stason o Flange VAC | Specification [fe stations 12) 360-440 a8) 210-230 220 100-120 110 FixR | 1500Nm_ F2xR 1.500Nm F32R 600Nn ‘STD SUPFLY: BTP-80-8-R-415 No. of Stations - 8 stn Nounting Position - Rear Motor Voltage - 415 VAC Frequonoy - 50HzBTP 100 2280 162 a] Note : Al drrensions in mm. igre ~\ alternate posttons of pn 1) Coolant inlet from either side. BSP thread size 9/8". 2) Cooiant flange can be clamped to indexing flange at a suitable angular posttion 8 or 12 coolant outet positions depending on no. of index postions. 9) Alternative positions of coolant outlet valve. 4) Adjustment range of coolent outlet vave. 5)Electrical connection ¥2' BSP. 6)Too! disc. 7)Reterence pin for tool aisc(t required). 8) Turret alignment pin [_Inneria of Tansporiable Masses | Kor Tae [4° | sec Indexing time for@staton [90 | seo | tt 180° | sec | 22 “or | sc | 06 Indexng time for 2stauens | or | sec | 18 sor | see | 22 Indexing frequency ~ | imin_| 10 Repeat ocsiioning accuracy soo | 22 Inoexng accuracy | *6 Tal weight wihout tool dee) | Greig Ceisislt pip rpg : Se SSuaions | 8| | F-Front | | Range VAC’ | Specitesion ‘egatons [iz] [eRe] [sooo [a zivzs0 —| — zap “00-120 [110 FixR [3000 Nm) F2xR |3500Nm FaxR |2000Nm ‘STD SUPPLY. BIP1008R415 No. of Siatons- 8 stn ‘Mounting Position - Rear Motor Voltage - 415 VAC Frequency - 50H:BTP 125 "Ts a ‘2ildes i220 a ‘ ONS ES east ° Gyr 7 a —— _& aaa qui._._ a @t 98a — 3 A 3 LI = 2 or © @ tal fo a € Fer alt see M6 ry nange (2) N | fr | \\ Faroe si) 44,43149|_ \atemae postions oa ‘Algrment Ph Note : Allcimensions in mm, 1) Coolant inlet from either side. BSP thread size 3/8". 2) Coolant flange can be clamped fo indexing flange at a suitable anguiar Position 8 or 12 coolant outlat positions copending on no. of index positions. 3) Aternative postions of coolant outlet valve. 4) Acjustment range of cooiant outlet vahe. 5)Blectricel connection /2" BSP. 6)Toc! disc, 7)Reference pin for tool disc{f required). 8) Turret alignment pin, lnnertia of Transportable Masses Kom? | 5.0 | as | seo | ozs | Indexing time for @ tation | 90! | seo | 4.4 tao | sec | 28 30 sec 0.75 Indexing ime for 12stations | 90° | sec | 24 2 iam | coo | 44 Indexing frequen timin | 10 | aa as rxR [6000 Nm Indexing accuracy sec 26 eee eee < FaxR [4,000 Nev “otal weigh! without too dise ke | 140 — ionerpo Demise wpe SS ee 5 STD SUPPLY: (Mod | No of itins | ["Weunog | [Maer voings 3 Phare Rees [fesmnsciae| (renee | [sees [nae] Maung Postion Rea 33 Mctor Voltage - 415 VAC a Frequency - 5042BTP 160 2300 oan ‘20086 15 |e 4a 4S bse [dal ge lan atemate postions of ‘sient pn Note : Alidimensionsin mm. 16 Holes M1222 4) Coolantiniet from either side, BSP thread size 2/8”. 2) Coolant flange can bo clamped to indexing flango at a suitable angular postion 8 oF 12 coolant outet postions depencing on no, of index postions. 8) Alternate positions of coolant ouilet valve. 4) Adjustment range of coclant outlet valve. §)Electrical connection ¥2" BSP. 6)Tool disc. 7)Reference pin for tool disciifrequred), 8) Turtet alignment pin Loaging Details FixR | 12,000 Nm F2xR | 16,000 Nm F3xR | 600Nm ‘STD SUPPLY. BIP-100-8--415 fae sot velteers eee No, of Stations -8 sin Range VAC | Specification Innertia of Transportable Masses Kon? | 15 ae | sec | 10 Indexing ime for station. [90° | sec | 1.05 160° | sec | 36 ; 3° _| sec | 10 Indexing time for 12 siatons | 90° | seo | 27 100° | occ 62 Indexing frequency Yimin | 8 | Repeat positioning accuracy seo | 42 Indexing aocuracy sec 6 Total weight without tool disc [ote [246 Ordering Details. grp 469 [Medel [ No. of Stations | [Mounting @ Staiens | 8 | [_F- Front ‘veers [12] [A Rear ‘Mounting Position - Rear Technical Information soo | sis | Motrvatoge a1 VAG ee 100-120 110 nny: 18Slotted Tool Discs CODE ale | c/o] | F | TurRertre | Spec for Staton Sled Toi ise TDSOBI6 | 16 || 52 |as1| 268 25 Tosos20 | 20 [00/68 [at6| 202) 22 stro Yoase.6 |e [200] 52 [zrt| 258] 25 BTR TDss620 |20 | 200| 62 506] 201 <9 Toaoe20 | 20 |2s0| ce [seo] ser] se BTme0 Toape2s [25 |200| 62 | 400|s60| «0 _BTR0 [To-tooo25 | 2s [aoe] oa |aas| aoe <0 [Tron eT 00289292. [9606872 06, |.440 i] 20) | ELE IO0aaais| aa 00) 67 | soe] 470) 60 | TB as 40400] 97 | 588/500] 80 | Bras e840 [at | 480] 126|s18 ev6) €0 | BTP60 coe A] 8 6 )b |e | F | mer ne Specification for 12 Station Slotted Tool Disc Toaee-6 | 16 |2a5| «2 [scr] zm] 25 | atmos 1590-1220 | 2 (295) «2 sca| cia] @ | aTeeo O00 aes a2 |s70 420 «| arr To-esi202 or [390 seo | | eras “osese40 126) 720/645 | © BTP60 CODE | ¢| >| & [TURRET TYPE Spection fr 8 Salen VOI Too is Tovrse08 16160 [16 160] 94 sins ToND.s.c2s-20240 | 90 240) 4225) <00) ets o0.s-608-90270 | 90 270) st/0)ce0) TP a0 TO'D.s-1009-40:40| 40 340| 65 «75, _TRI00 0¥0.s-125.40-400/ 50400] | 480) s6¢)_BTRI26 460) 96 [590] 618) BTRI6o CODE a |e] ec] be [Turner tee Spacision fr 12 Sato VO Too ico TBADLS.1046-60 | 16 160, a4 208/200] BTRSD | oapises.1220240 20/240) 2 206 800] aTP6s ToaDis-e.i200515 [<0 [15] 57 ceo 405) BTpan ToD‘s-19012-4030| 4 240/65 410/475, BTPI0D Tovbss-125-1250400 50 | 400/69 400/555| _eTBias Tobss- 1501260460] e0 | 400,08 560/648 8TPI60 VDI Tool Dises Slotied Tool Disc B-Station VDI Too! Disc. ee 8Station Lert RIGHT VERSION VERSION VDI Too! Disc: eae 12-Station VERSION ‘Note: al cimensions in mn, Inch series Tool discs on request. ooAs per DIN 69880 PRE-MACHINED BLANKS RIGHT HAND SHORT - RADIA. 1 -w 20 Bt 16 12 [a1 20 16 28 20 nn [310 2 LEFT HAND SHORT- RADIAL [32 20 3 RIGHT HAND SHORT OVERHEAD - RADIAL 23 6 2 53 2 16 33 90 20 a1 32 2 16 12 24 2 16 (32 0 20 a2 40 25 4 6 30 0 “4 © 4 0 “0 53 40 28 4 “4 3 60 32 LEFT HAND SHORT OVERHEAD - RADIAL [Ba 16 12 Bd 20 16 5 74 20 Ba 30 20, 8 RIGHT HAND LONG- RADIAL 85 0 20 BS 40 25 & Baa) 25 ma so 37 55 | BS 16 12 24 85 20 16 90 “0 4 55 40 “4 85 60 32 Ss LEFTHAND LONG -RADIAL Be 20 16 A ‘Bo 40.25 Be 80 32 87 9020 Q ‘Bo 20.16 66 2 2630 20, 5 = RIGHT HAND LONG OVERHEAD - RADIAL [a7 16 12 87 10 16 Br 40 25 a7 50 3 LEFT HAND LONG OVERHEAD - RADIAL [sete 2m | | 0 0 “4 a 30 40 “4 55 Be 30 20, 5 40 25 ® Bs 60 32 4 30 0 “4 56 RIGHT HAND - AXIAL LEFT HAND -AKIAL g we BE RIGHT HAND OVERHEAD -AXIAL LEFT HAND OVERHEAD - AXIAL (oa 8 BORING BAR HOLDER STEEL PLUG 4 6 @ 2016 Cy @ 2 rd ‘0 20 0 25 5) 32 12 Gy cs 3 ERG ‘0 20 025 ca os co ey ca ca 20 0 35 32 2 210 2 2 2 £2 6 6 6 6 2 £2 6 20 £2 2 0 20 €2 2 20 20 ez 2 [e2 2 EZ 2 70 30 30 30 30 30 2 30 0 40 0 |< || | 3D 3 De) 3 9 ee 20 40 20 30 40 >< >| |e > 3 COLLET CHUGKAS FER DIN 649 (ee Fa 6 16 20, Et 20 16. es 20 20) es Et 20 30 25. 25 m jes 30 30, 32 40 4 4 es a0 40 40. cy 40 Fe Ed BORING BAR HOLDER WITH INTERNAL COOLANT 50 5 32 ee OP ES yy ear x ie oe rcs x EI TOOL HOLDER FOR MORSE TAPER SHANK [Fm wrt] 30 MT 1 F 30 MT 2 Fa0-MT 3 F 40 NT 1 F 40 MT 2 | F 40 MT 3 F 40 NT 4 30 BORING TOOL HOLDER F50_NT 2 aTH 6-20 BIH 6 - 25 BTH 20 - 25 [ETH 20 - 32 BIH 25 - 82 [[BTH 25 - 40 BTH 22 - 40 ‘AXIAL TOOL HOLDER ari BTH «0 = | are 40-50 ark 40-8 | aH 6-6 | 30 (ATH 20 - 20 ATH 25 - 25 ATH 2 2 Note | A aimonsions mm ATH 40 - 40 Inch erie toshodes on requestPragati Automation Pvt. Ltd. 19 & 20, Plot No. 467-469, IV Phase, 12th Cross, Peenya industrial Area, Bangalore - 560 058. INDIA. Ph: (+91-80) 2836-1543 Fax: (+91-80) 2836-1549. E-mail : info@pragati-automation.com URL : htto/www.pragati-automation.com