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Drying of Shrinkable Food Products. Part I. Assessment of Deformation Behavior v1.4
Drying of Shrinkable Food Products. Part I. Assessment of Deformation Behavior v1.4
P
138 = D P + ( 1 - D P ) Y nP (5)
P0
a na
139 = 1 + D ae-k Y (6)
a0
140
141 2.5. Mean SD behavior
142
143Since all dried samples shrink and deform in a different way it is desirable to develop a
144strategy to appraisal relevant and common characteristics of this behavior. In this study, the
145contours were combined to obtain a mean deformation profile. However, contour
146coordinates cannot be simply averaged after their estimation, but they need to be translated
147and aligned with respect to some reference point as both position and orientation of objects
148in digital images changes in every shot, otherwise SD contour characteristics would cancel
149or produce unexpected results when averaged. Thus, the following algorithm was
150developed in order to align contours. Let us consider that Pi contains the ordered
151homogeneous coordinates, in clockwise or anticlockwise direction, of every point on
152contour i . Thus,
153
157coordinates in the amounts Dx and Dy , as well as their rotation in the angle f by means of
158the affine transformation
159
160 Pi ' = APi (8)
161
162where A is both a clockwise rotation matrix and a translation matrix
163
�cos f sin f Dx �
�- sin f cos f Dy �
164 A = � � (9)
�
� 0 0 1� �
165
166Parameters Dx , Dy and f should minimize some distance criterion between Pi and Pr .
167However, the straight comparison of these contours relates point pairs ( xi,1, yi,1 ) with
( ) ( ) ( ) (
168 xr ,1, yr ,1 , xi,2 , yi ,2 with xr ,1, yr ,1 and in general form xi , k , yi, k ) ( )
with xr , k , yr , k ,
169which not necessarily produce the best results. Consequently, both the cyclic order rotation
170and mirrored projection of Pi were considered to achieve the best overlap with reference
178
179which correspond to the squared sum of x and y distances between both contours.
187 Pr , designated as Pi �r , is considered in the rest of the analysis. Finally, contours can be
188averaged to obtain a single representative image of product deformation as
189
190 P = r � i �r
P + P
(13)
C
191
192Preliminary results indicated that any contour can be chosen as the reference one since the
193same final image is obtained in all cases. The adequacy of averaged contour to represent the
194global SD behavior of product can be estimated by calculating the evolution of its enclosed
195area which should be as close as possible to the mean value of original contours at each
196moisture content-temperature combination. Please notice that it is expected that perimeter
197and specific area of averaged contour slightly deviate from to the mean values of original
198contours, especially at low moisture contents, since averaging procedure smooths out
199roughness and irregularities developed in product border. Figure 3 shows the steps used to
200determine the representative SD behavior of potato strips.
201
202 2.6. Modeling of drying data
203
204By assuming (i) negligible heat transfer, (ii) constant properties of drying air, (iii) constant
205volumetric concentration of dry solids, (iv) uniform initial moisture distribution of water
206within the solid and (v) two-dimensional mass transfer in product, the unsteady-state
207diffusion model and its boundary condition are written as
208
�
u �� � u � �� �
u�
209 = �D �+ �D � (14)
�t �x� �
x� �y� �
y�
hm �u �u
210 ( H i - H ) = -n �Dr i e x - n �Dr i e y (15)
v �x �y
211
212Let us consider that both diffusion coefficient D and characteristic lengths for diffusion X
y �2y 1 �2y
�
216 = + (16)
�q �x2 k2 �
z2
�yi 1�yi
217 Bim ( t ) y i = -n � e x - n � e (17)
x
� z y
k �
u - ue
218y = (18)
u0 - ue
D( t)
q=
219 � 2
�
t (19)
X ( t) �
�
� �
1 1
x=
220 � � z =
x; � �
y (20)
X ( t) Y ( t)
Y ( t) (1 v) hm dH i
221 k = ; Bim ( t ) = K ; K= (21)
X ( t) r � D( t) X ( t) �
� � dX i
222
223The term K in Eq. (21) is the local slope of equilibrium curve (an instantaneous partition
224coefficient). The variable transformations in Eq. (19) allowed expressing the original
225problem for moisture diffusion in a shrinkable body with variable diffusivity as the simpler
226case of mass transfer for constant D in a non-shrinkable product. However, the unknown
253the drying curve by solving Eq. (23), (ii) calculate the derivative dq dt and (iii) estimate
254moisture diffusivities from Eq. (19) at every experimental t as
255
2 dq
256 D ( t ) = �
X ( t) �
� � dt (24)
257
258In our case, as cross-sectional area can be calculated with Eq. (4), then
259
A XY kX2
260 = = or X = A A0 (25)
A0 X 0Y0 k X 02
261
262In this study, Eq. (23) was numerically solved for experimental Y values with bisection
263algorithm, while derivatives dq dt in Eq. (24) were estimated using finite differences with
264second-order accuracy. Estimated diffusivities were further used to evaluate its dependence
265on moisture content and drying temperature with the model
266
267 D ( Y ) = ( d0 + d1T ) � ( ) (
1 - exp - k1Y n1 �exp - k2Y n2
� � ) (26)
268
269Mean water diffusivities for every drying temperature were estimated from the numerical
270integration of instantaneous values using trapezoidal rule according to
271
Y Y2
272 D = �
2
D( Y) dY � dY (27)
Y 1 Y1
273
274 2.6.2. Drying simulation
275
276If the dependence of both D and X on time or moisture content are known, for example
277with Eqs. (25) and (26),then drying curves can be simulated from Eq. (19) by solving the
278initial value problem,
279
2 2
dt �X ( t) � X ( Y) �
�= �
280 =� � � with t q = 0 = 0
( ) (27)
dq D( t) D( Y)
281
282where Y is calculated from q from each iteration with Eq. (23), and Y is further used to
288 R 2 ) and statistical significance of parameter estimates was evaluated through their 95%
289confidence intervals (95% CI). Numerical procedures, nonlinear regression (based on
290ordinary least squares) and statistical analyses were performed with the Matlab software
291and its Statistics Toolbox 7.3 (Matlab R2010a, MathWorks Inc., Natick, MA, USA).
292
293
2943. Results and discussion
295
296 3.1. Shrinkage characteristics of potato strips
297
298Figures 4-6 show the dependence of perimeter, cross-sectional area and specific area of
299contours on moisture content. Initial values of these variables were determined as 37.4430
300mm, 86.5779 mm2 and 0.4325 mm-1, respectively. These values were slightly different than
301those expected from size of chipper openings (9.525 mm), corresponding to 38.1 mm,
30290.7256 mm2 0.4199 mm-1. As expected, perimeter and cross-sectional area of samples
303decreased with moisture content, while the specific area exhibited the opposite behavior.
304No significant effect of drying temperature was observed on shrinkage characteristics of
305potato (p < 0.05), which is in agreement with previous studies (Hassini et al., 2007). Thus,
306Eqs. (4)-(6) were fitted over the entire temperature domain. The regression coefficients of
307the models used for the mathematical description of these data are presented in Table 1. A
308satisfactory reproduction of these responses was achieved in all cases ( R 2 > 0.84 ).
309As demonstrated in Eq. (3), for studied geometry, changes in cross-sectional area are
310related with changes in product volume. Drying of potato strips resulted in samples with
311about 17% of their original size ( D A = 0.1733 ). This shrinkage value is comparable to
312those found in other studies, regardless of the sample geometry and the method used to
313estimate it. For example, Wang and Brennan (1995) and Hassini et al. (2007) reported
314potato slabs (10 mm × 45 mm × 20 mm) shrinking up to 17-20% of their original volume
315when dried at 40-85°C with air velocities ranging from 0.5 to 4 m/s. Lozano et al. (1983)
316also reported a final shrinkage ratio of approximately 19% via a water displacement
317technique for potato cylinders (1cm in diameter, 4 cm long) dried at 40°C with an air
318velocity of 1 m/s. Hassini et al. (2007) measured product volume from the direct local
319measurements of length, thickness and width of the potato slabs, while Lozano et al. (1983)
320and Wang and Brennan (1995) used volume displacement techniques with toluene and
321water, respectively. According to statistical analysis, the dependence of cross-sectional area
322on moisture content shows a noticeable deviation from straight line behavior ( n A �1 ,
323 p < 0.05 ), indicating that dimensional changes of product not only depend on volume of
324evaporated water, but also on the collapse resistance of cell structure. As shown in Figure 4,
325size of potato strips was initially reduced in about 40% when the 60% of available water
326was eliminated, but a comparable size reduction was observed thereafter, when a smaller
327amount of water was evaporated (the remaining 40%). We hypothesize that as water is
328eliminated from product cell turgor is gradually loss, but rigidity of cell walls offers a
329resistance against shrinkage. However, as drying proceeds, the continuous water flux across
330membranes might rupture them once a critic moisture content is reached, debilitating the
331inner structure of product and causing a pronounced shrinkage ( 0.1 �Y �0.4 ). Finally, at
332very low moisture contents water could be removed with minimum product shrinking if
333collapse of cell structure is not complete, causing the development of an air-filled porous
334network, which reflects as a subtle tail of data in Figure 4 at Y < 0.1 . Shrinkage deviations
335from the straight-line behavior have been well-documented in several studies with current
336product (Lozano et al., 1983; Wang and Brennan, 1995; Hassini et al., 2007).
337According to Eq. (2), changes in perimeter are related with changes available surface for
338mass transfer. Surface area of potato strips decreased with moisture content up to about the
33964% of its original value ( D P = 0.6390 ), with no significant departure from the straight-
340line behavior ( nP = 0.9581 , 95% CI = 0.8625/1.0537). Image analysis has been previously
341used to estimate the surface area evolution of potato slices. For example, Campos-Mendiola
342et al. (2007) measured the lateral area of circular potato slices () . Yadollahinia and
343Jahangiri (2009) and Yadollahinia et al. (2009) followed the evolution of the upper area of
344circular potato slices (10 mm in thickness, 35 mm in diameter) during drying (60-80°C,
3450.5-1 m/s), reporting final reductions between 50-65% of the original values. These authors
346reported a marked deviation of this response from the straight-line behavior for Y < 0.1 ,
347caused by bending of product to produce an irregular shape, affecting the measured area.
348irregular shap. he surface of pTo the best of the author's knowledge, very few studies exist
349where product surface is measured from a direct product measurement. Drying of potato
350strips resulted in samples with about 17% of their original size
351
352
353
354
355
356
357 3.2. Deformation characteristics of potato strips
358
359Deformation and shrinkage characteristics of the cross section of potato strips were
360successfully estimated with the proposed methodology. It was found that all samples
361suffered a similar size reduction and shape change along process regardless of drying
362temperature. A comparison of the contour shapes at the end of drying is presented as
363example in Figure 4 (for Y = 0 ). It should be emphasized that shrinkage and deformation
364behavior was unique for each sample, but they clearly exhibit a repetitive pattern. Thus, the
365use of a mean deformation profile is desirable for a representative both mathematical and
366qualitative description of product shape changes during drying. For all studied
367temperatures, product reduced its dimensions without a significant shape change up to a
368free moisture content of 0.3, with an important deformation occurring thereafter, mainly
369manifested in a contraction of contour edges toward the sample center, as evidenced in
370Figure 4 for product dried at 80°C.
371This figure The effect of moisture content on cross-sectional area, contour perimeter and
372specific area of potato strips is shown in Figures X to X for all drying temperatures, while
373regression analysis are shown in Table 1. Proposed models A good reproduction . Drying
374temperature did not show a significant effect on . Initial specific area of potato strips was
375determined as .
376Regression parameters for moisture diffusivity equation are shown in Table 2. A good
550
551
552Figure 2. Image analysis steps used to determine product deformation: (a) original image,
553(b) simplified image with three color clusters, (c) gray-scale image after removing non-
554product color clusters and (d) product contour. Image correspond to an equilibrium-dried
555potato strip at 50°C.
556
557
558
559Figure 3. Contour manipulation steps used to determine a representative image of product
560deformation: (a) original, (b) aligned and (c) averaged contours (black contour was chosen
561as the reference one). Contours correspond to an equilibrium-dried potato strip at 70°C.
562
563
564
565Figure 4. Effect of moisture content on relative perimeter area of dried potato strips.
566
567
568
569
570Figure 5. Effect of moisture content on relative cross-sectional area of dried potato strips.
571
572
573
574Figure 6. Effect of moisture content on relative specific area of dried potato strips.
575
576
577
578
579Figure 7. Final edge deformation of slices cut from dried potato strips.
580
581
582
583Figure 8. Mean edge deformation of slices cut from dried potato strips (80°C). Inner
584numbers represent the free moisture fraction reached in product/elapsed drying time (min).
585
586
587
588Figure 9. Comparison of perimeter estimated from original and averaged contours.
589
590
591
592Figure 10. Comparison of cross-sectional area estimated from original and averaged
593contours.
594
595
596
597
598Figure 11. Comparison of specific area estimated from original and averaged contours.
599
600
601
602Figure 12. Water diffusivities as a function of moisture content during drying of potato
603strips.
604
605
606
607Figure 13. Experimental (dots) and predicted (lines) potato drying curves.