Falcon Inspection & Services

Our knowledge makes your business safer and more profitable.

Plan

• Introduction
• Services
• Qualifications
• HSE Commitment
• Conclusion & perspective
2
 Foreword

Our company's headquarter is based in Tunis, Tunisia,

however Falcon is aspiring to become a more global
company since extending our operation to Africa , Asia and
Europe.
Introduction Services Qualifications Engagement HSSE Conclusion 3
Plan

• Introduction
• Services
• Qualifications
• HSE Commitment
• Conclusion & perspective
 SERVICES

Project
Management

Engineering Technical
Inspections FALCON Expertise

Lawful and
safety
monitoring

Introduction Services Qualifications Engagement HSSE Conclusion

 PROJECT MANAGEMENT
Project management and technical supervision
To carefully plan, organize, motivate and control the
resources to achieve specific objectives and meet the
specific criteria for success, FALCON provides the
following services for your projects (Pipeline, CPF,
platform):

 Optimization of project management process

 Verification of equipment compliance with customer
specifications
 Elaboration of technical specifications and procedures
 Monitoring and supervision of on-site works
 Verification of the technical documentation

Introduction Services Qualifications Engagement HSSE Conclusion 6

 Technical Expertise
Quality Control & Quality Assurance Supervision
FALCON is proud to be your partner in developing your business via the quality
management of your projects.

 Quality Assurance  Quality Control

 Establishment of Project Quality  Performing inspections and control

Strategies  Management of quality records
 Management of authorizations and  Supporting pre-commissioning and
permitting commissioning activities.
 Preparation/Review of Quality  Participation to the establishment of
management documents integrity management plans of the
 Audit and improvement. realizations.

Introduction Services Qualifications Engagement HSSE Conclusion 7

 Technical Expertise
Prevention and management of technical shutdowns
Cared about the critical economic impact of the technical shutdowns, FALCON offers
highly qualified specialists to prevent accidental shutdowns and to manage planned
shutdowns of your site, your pipelines and technical equipments.

The Falcon Experts are empowered to provide you

with effective and reliable solutions for various
types of technical failures and malfunctions causing
a decline of productivity and especially the
potential risks of safety and environmental
problems especially corrosion of metallic pipelines
and equipments.

Introduction Services Qualifications Engagement HSSE Conclusion 8

 Engineering of Inspection

The third FALCON service is the “ENGINEERING OF INSPECTIONS”

It contains the followings:
 Integrity Assessment
 Risk Based Inspection
 Fitness For Services
 Reception & Survey of Constructions

Introduction Services Qualifications Engagement HSSE Conclusion 9

 Engineering of Inspection
Integrity assessment
 Provide Inspection and Test Plans (ITP’s) for all equipment and facilities.
 Develop the adequate integrity management plans and strategies including identify
equipment requiring extensive assessment in order to determine capability for
continued safe operation.
 Recommend on the operating capability of the facilities.

Introduction Services Qualifications Engagement HSSE Conclusion 10

 Engineering of Inspection
Risk Based Inspection
Deployment of the inspection approach based on the criticality of data collection in order
to:

 Identify and assess HSE risks for all

equipment and works on site.
 Establish its actual condition and predict its
future behavior in order to detect any failure
likelihood.
 Optimize inspection intervals based on site-
acceptable risk levels and operating limits,
while mitigating risks as appropriate

Introduction Services Qualifications Engagement HSSE Conclusion 11

 Engineering of Inspection
Fitness For Services
Technical and quantitative assessment of functional ability of an equipment presenting
defects :
 In application of the methodology based on
internationally recognized standards (API RP
579, BS 7910 or ASME B31G) and approved
by a team of specialized engineers, among
others, in the pressure equipment
technology in corrosion in structural analysis
and inspection.
 Through evaluation software for all types of
flow that affect the structures and
equipment production.

Introduction Services Qualifications Engagement HSSE Conclusion 12

 Engineering of Inspection
Reception & Survey of constructions
 Witness of pre-qualification tests
 In-process inspection
 Pre-shipment inspection.
 Factory Acceptance Test

These services cover the works and equipment as

and not limited to:
 Line pipes
 Pressure vessels
 Equipment and skids
 Valves, fittings and mechanical accessories
 Sacrificial anodes, etc.

Introduction Services Qualifications Engagement HSSE Conclusion 13

 Lawful and safety monitoring
Gas network inspection
Our experts carry out regulatory checks of gas installations in
industrial fields, buildings and public facilities:

• Technical documentation check.

• Visual inspection of installations.
• Leak test of installations

Introduction Services Qualifications Engagement HSSE Conclusion 14

 LAWFUL AND SAFETY MONITORING
ELECTRIC NETWORK INSPECTION

• Detect failures and non-compliance may be the cause of an eminent

risk to the public and facilities.
• Measurement of insulation of conductors.
• Examination and testing of warning or isolation devices in the event
of insulation failure.
• Electrical faults research & check.
• Check fuse ratings.
• Verification of HV substations and their transformers.
• Examination and testing of warning or isolation devices in the event
of insulation failure.

Introduction Services Qualifications Engagement HSSE Conclusion 15

 Lawful and safety monitoring
Lifting Equipements Inspection

• Visual inspection of the characteristics of the lifting equipment and

determination of its conformity with specified requirements where
applicable.
• Dimensional check to show that the lifting equipment has neither
permanent deformation, nor abnormality that would render
incapable of being use safety for its designed purpose.
• General checking of the various components (slick line units, stroke
limiters, brake shackles, wire rope, slings…).

Introduction Services Qualifications Engagement HSSE Conclusion 16

 Lawful and safety monitoring
lifting equipement inspection

• Static and dynamic load test.

• Check sizes of chain, egg links, rings, hooks, and make that
they are suitable for the safe working load.
• Visual inspection of structures and welding.
• Non destructive Testing (MPI) for welded pad eyes before
and after load test.

Introduction Services Qualifications Engagement HSSE Conclusion 17

 Lawful and safety monitoring
Inspection of Pipeline for liquid hydrocarbons transportation

Pipeline used for hydrocarbon Transportation should be subject to

• Periodic check (Visual Inspection & Thickness Measurement &
Inspection Engineering)
• resistance test witness
• Air Test witness
• proof pressure test witness
• Reception & Factory inspection of tubular elements (technical
documentation check , Supervision of the manufacturing work,
Assistance to mechanical test and NDT, hydrotests witness).

Introduction Services Qualifications Engagement HSSE Conclusion 18

 Lawful and safety monitoring
Fire Fiting System Inspection

• Verification of prevention plans, the means to fight against

fire and their compliance with regulations and standards.
• Detection of established defects and measures insufficiencies
of firefighting system
• Monitoring the implantation of fire fighting equipment.

Introduction Services Qualifications Engagement HSSE Conclusion 19

 Special Technical Inspection

FALCON is able to offer a specific inspections via the identification of the best
methods and controls and the most appropriate measures on the technical and
economic plans for your needs and in compliance with regulatory requirements and
applicable standards including inspection of Hot Tapping, Heat treatment etc.

Our inspections include and not limited to:

- Detailed visual inspection,
- Quality control of products,
- Assistance for specific tasks (hot tapping, heat
treatment, etc.),
- Welding/NDT supervision,
- Defects assessment, etc.

Introduction Services Qualifications Engagement HSSE Conclusion 20

Plan

• Introduction
• Services
• Qualifications
• HSE Commitment
• Conclusion & perspective
21
 Qualification
Qualification/Certification of our engineers
include:
- International Welding Engineer
- API 510 Engineer
- API 570 Engineer
- API 653 Engineer
- API 579 Engineer
- API 580 Engineer
- CSWIP Welding Inspector
- CSWIP Painting Inspector
- COTEND NDT Inspector
- COFREND NDT Inspector
- SNT NDT Inspector
Introduction Services Qualifications Engagement HSSE Conclusion 22
Plan

• Introduction
• Services
• Qualifications
• HSE Commitment
• Conclusion & perspective
23
 Engagement HSE
Falcon is determined to carry out its missions safely and without any impact on the
environment and by establishing an oriented proactive culture Health, Safety and
Environment that all our experts must to satisfy the followings:
- Provide all required and recommended Personal Protective Equipment PPE ,
- Elaboration of procedures and all operational documents for the risk assessment of
safety and environmental on its various activities,
- Compliance with safety and environment requirements of the customer,
- Ensure effective application of safety rules of our Client,
- Participation in training, covering the following themes:
• Permit to work • Electrical works
• Working at height • Defensive driving
• Confined space entry • H2S Risks, etc.

Introduction Services Qualifications Engagement HSSE Conclusion 24

Plan

• Introduction
• Services
• Qualifications
• HSE Commitment
• Conclusion & perspective
25
 Conclusion et perspective
FALCON achieved ISO 9001 standard certification renewal
from ISO 9001:2008 to the newly revised standard I ISO
9001:2015. , reinforcing our strong quality management
system and commitment for continual improvement of our
delivered services to reach the highest performances,

Introduction Services Qualifications Engagement HSSE Conclusion 26