Chiller for Liquids Ex-Cooler for Liquids FKS +-KWS- Ie Operating Instructions Version 3 June 2008Foreword Read tis manual carefuly before instalation and operation ofthe systam, and obsave the safety Insructens. SARTEC BENKE GIbH can not asume Hobity for damage tht ass fon fale folow the operating instuctons othe safety instructors. ‘Manufacturer's Notes for the Operator ‘ste operator, you are responsble for 1+ sing the EX Cold Water Treatment In the appropri and Intend manner by tlm, quafed personne! + adhering 10 the safely reguations and introns, and taking. appropri recautons fr aperationa safety ang acer preventer, + lnstucting the operating personnal i the use of the system and for ther knowledge ofthe operating instructs. We have checked the contents of the operating instructions for cometness and accaracy. Howover dv ofthe tcl development, devin cannot be red ot. “Therefore, we czas ro Iabity for compete cosistncy. The operating Isrtons do rot represent any obligation of any guraree of paorance onthe pat of BARTEC BENKE Gb “The operating Instructs wer reat accoring to ATEX Diective 94/S/EG, Append In the case of trandaons of the opetng instructions into diferent language, the Carman verson Ie tobe contre a he ori Jou have any questons or encounter any probes, please contact us BARTEC BENKE Gmblt Borsigstrabe 10 2146S ReinbelyManbarg Ta: 490 40-7203-0 Foc +49(0)40-72703-262 matt Seniceatartectenke.de (© 2009 BABTEC BENKE Gri, Reinbok Al gts reserve rez exc ter eer pe: RSS @‘These operating nsructens are copyright protected. formation contained herein may not be reproduced, trasmite, uplcated, Grete, by any means, eecroncaly or mectancaly,o sed forany commercial purposes, or made avlabe to thd parte, ether completely orn pats, without the por writen consent of BARTEC BENKE GmbH Uksise, any production, even of Ind ‘exmponeis, based on these opting instruction, isnot permed witout our Ween approval Warranty [BARTEC BENKE Gr assumes warantes nthe scope of ts general terms of sae and every for produc and series ofthe elec nds. In adton, shed be noted hal within the cope oF the warty we esse no cot forthe removal of deecve good or prs orth Inetalation of na goods or parts. ‘The warranty dam expres the assenbly and operating procedres describe in these operating Instructors, especialy te tended use are not aheredt. ‘cestoiang or macicatons tothe Ex Cad Water Treatment what our aporovl ae nt pert, (Only use erin replacment parts or such acessories that have bean recased by BARTEC BENE GmbH. The use of ether parts cn pi the unis en protection rm exosbns. ‘The operators lable for damage arsngthereom, BARTEC BENKE GmbH assures no labty warrant for damage fom resis made by You o fam etcleneassmby ofthe Ex Cold Water Tester [ARTES EET doez0m XGA TT FES ===Contents Introduction. 1A tended Use 2 12. System Ovoriow 13. Type Desigaten Code. a — 1A Flameproc Enclosed Contol Housng 1.5. General Import fomton Safety 24 General Stet lnomation 0 22. Inealaton Location Cancion for the Ex Cod Watr Sytem 2 23 Repat and Mamenance Work 3 24 Expocion Protection 4 Design and Function. 31 Oven. 132 Descrpton ofthe Prniples of Operation 33 Functons Oiagom Assembly, Installation and Disassemblyo.mov 44 Salty = ee 42 Transpo 28 143. Temporary Storage. a ‘44 Reauiroments ort sialon ocaton 28 44.1 EstabicingElctcal Connections. 45 Decommissioning, Disassamby. 20 BA Swing 08 nnn 52 Operaton 53. Swicnng On. . Maintenance and Troubleshooting 661. Mahtananee and Mauncton 8.1.1 Sale uring Maintenance Wor 38 8:12. Perfoming Mabtorance Work 26 (62 Troublenaating. 3 ‘Technical Data and Specifications. 7.1. ect Dat Type: FAS +—KWS-/+/« 40 72 Model Parsiss FS 1.4 ~KWS 0.8. at 73 Material Setety Osta Shoot Coolant RSG. 4 (BARTEC FTG ve 200) 4G WaT Tp FS KS@Invoaueton 1Ineedueton 1 Introduction EC BENKE@ 4.1 Intended Use “The £x Cold Water Treatment type FAS - KOS serves especly fr the temperature treaurent of eombustble ard non-combustible fds in puerta expose areas of zane {and 2 th optimal use, the Ex Cld Water Treatment tough high functionality and svalably, effec an Improved added valve of process anaizers and suoeystems, Which ae rtended forthe montorng of product qualty i te cenical and petroleum Irie, ‘he cooing systom can be operated both indors as well as outdoors, if appropriate weather protection fs present! BARTEC BENKE GmbH exces all aly for al other uses fr which the product describes heen io be Used. ‘The explosion protected Cold Water Treatment type: FAS — KWS = Jo may be installed and operated only forthe Intended purpose in accordance with the Included technical speciation. 1n the frter cause ofthe desorption, the Ex Cold Water Treatments referred tn Short so asthe Bx Cold Water System! 1.2 System Overview “Te complete Bx Cold Water System compris ofthe following functna ements: coated steal fame (stander), hotp galvanized plug ape on the fort and back and an oper potecve covers srened on. A calng sytem, pressure ster craton puro, ‘ld woter supply catane nth aleve witch ond thenrastt corr, nd. central Be ‘eannecton box are but nto the const, The system open rm the beso, intent + sent a + re ame + dnt es + Sie ese oma “Theomstat conv ange: 3°C/ 28°C (Sandor) cai dene ecaIntroduction 4 1.3. Type Designation Code laraton ofthe cong res + —xws-/0./5.) 5: cont nthe Exe / xa house Control in the Be phasing > orwanournestng sytem A: win hot gas bypass heating syste WS: cad water Weatment coating capt Kw FKS; Aud cooing sytem Electrical controls ‘Aon ex protected equpmer, which necessary fr the secur operation ef the Bx Cod Water Treatment ae bu Info an eeloson protected Mowing, ep, of he exlesen protection ype Exe €x rte lanapron endesire Ex ue to safety considerations, al assent and instalation werk at he exlodon protected fmponens) may only be ietalled and documented by tech preone, who have been spell toed in Be protection, ‘Al tar ust information regarding the but components fom ether manwacuers, ‘whch ae necessary forthe operate, serdcng and maintenance, 35 wall 35, sty Interaton forthe explosion protection of the indvdual equpmt teded fer NPE ‘@amiration can be feud inthe accompanying dacsnentaon. For eam “Te operating instructions of assodted manufacturers fer: Ex molars, presiesutces, ‘emestat Graton purp, axial coupling, Nat switches, Ex housing, conaction bows, oe e208 cl ar rr gSInvedution For the safe operation during servicing and maintenance ofthe Ex Cold Water ‘Treatment FAS « ~ KWS /-=/ please always obser the operation and Imaintenanee instructions in the separate operating Instructions of the reepectve manufacturer 1.4 Flameproof Enclosed Control Housing refered series: CORTEM GUB 03 and GUE 04 Housing assembly variant GUB 03 Danger due to potentially explosive atmosphere! ine the Ec housng I opened, the exposon proton does nat ext Do nt open wien dlecically enero ‘niy open with hot werk permit “The pemisbe abet temperature ofthe Bxd housings 204.5%, (se type pte).Housing assembly variant GUB 04 WARNING! Danger due to potentially explosive atmosphere! ‘When the xd housings opened the explosion prtecton doesnot ext Do rat open when lectialy energie ‘ny open wha hot wor permit ‘The permisble arbien temperature ofthe Ext housing Is -20°..55 (see type pate,4.5 General Important Information “This documentation contains istrctons and information forthe ital, operation, rartenance, nd for he decoreissering ofthe Ex Cod Wate Treatent FHS «= KWS/ ie This information is necessary forthe safe and prover use ofthe system! ‘Therefore, 2 Information contained inthis handbook should be read carefully and completely because failure to follow this Information could feed 10 ‘equipment damage, property damage or personal injury. “Te information and dta are crfuly compiled and refect the cant state of our lnonladge, However, snot pede to cover al eves, and to caplet avd ‘ors cre the wring and printing ofthis manual, This does rat lease the operator from the usual respersbity during the operaton of a terial syn. ‘The operating pasoreel must Rave the requste eecrcal and mechanical krowdge, 2s well bang Irsoucedreeardng explosion protection. 1 operations matuncons our, which ae not descrbed in these operating instructs, please immediately contact the marufctrer of the system, or an wtheraed quid eaer for colng systems. 1 requested, we wil aly asst you in locating 2 lca ‘pect who can check and mainan the equipment. BARTEC BENKE GmbH as the manufacturer of the equpment asunes no labity for Dersornel or property camage, which resis dec o ina fm ren-omplance th te present operating Insrucons, or Fem an enproper use of the tar,2 Safety (BARTEC IIT ses ccatnue ramet pana ds24 General Safety Information ‘The following safety information is obligatory forall work on the Ex Cold Water System and must be observed at all mes! In addition, observe the safety information in the accompanying documentation of the associated devices and assemblies! Furthermore, always follow the operating rules for operational saety and the ‘safety measure fr hazard prevention inthe potentially explosive areas cauriont Danger due to potentially explosive atmosphere! Under nama eperting condos, the Ex Cold Water Stem is aays slecrcaly energies. Te system may ely be operated nthe x zone ‘areas designs bythe pert, corresponding to the desaaton on the ‘ype ple WARNING! Danger from electrical current “The Bc Cad Water Systm conta components that are electraly ares. Work on this system must only be parormed by speccaly ‘used and irstrcted tecnica personnel tore starting work on the ela syste, a rot bral nthe man ‘annscon must be removed or sited and secre gat acoder tuming-on. ‘The x Cold Water System must only be operated wn protective sounding caution! ‘Danger of injury from chemical and poisonous vapor! Inthe case of imorope handing, the ids exled by the Ex Cold Water Sten can escape, and easly vlatle components of the product an vaporze! During werk on the coalng Syston, always wear protec cyenear, protective loves and protcive equpment appoprate to the respective ids t be cold! Please ebsere the EC Seley Data Shoes scoring to the S1/1S5/EEC Drectve ard the safety infomation of the refageran in the system!Safty ETI Sore 200)——exCa te Tretne Te: FS == ‘caurtont ‘Danger of injury from chemical cleaning agents! Ceorng agent and solvents, wtich coud possibly be used for dering the Syston, can create pasonous vapers and cause kin Into! When dealing ith tess substances ear the sey ta shots and safety infrmaton of the respective manufacturers ‘Danger of injury due to hot or cold surfaces! During operatiny the suraces of cain pars of the equpment (compressa, vaporizer, condenser) can be ver srongly Deated oF soled de to high perfomance requirements. I the Bx Cok Water Stem must be epered for maintenance work avays st de-eneoze the system ad secre the system fom accident restart. Always Wear protective gloves and your perseral pretation equprent WARNING! Harmful substances (refrigerant, cleaning agents or solvents) Danger of severe health damage due to chemicals and polsonous vaporst “The Bx old Water Systm I fled with sare refrigerant Inthe Case of improper handing, for example, regent can escape and Wstanoy vapore! ese wapors se hezardous to one's heath Lung work on the refgeant cre, alwys wear precve eyewear ahd Protacve gloves, and protaciveequrnentapproptate tothe respective Fetigerat. ease observe the EC Safety Date Sheets socrdng to the SY/ISS/EEC Drecve and te safety eatin forthe retgeat ‘leaning agents and solvents, which could possiybe used fer caning the sston, can eae polsorous vapors ard cause sn inten! When esing with these substances observe the safety dita sheets and safety lfermaton ofthe respective manafaturer2.2 Installation Location Conditions for the Ex Cold Water ‘System ‘Te infasrucure ofthe lation forthe Ex Cold Water Syste should be as ree 2s possible om scamulting ait and dist, in oder to prevent the need for equert Sencing ofthe coders fis. ‘Minstructons on the type pate must aay be observe. Before avery fist startup before sitching-on the main swtch, the suppl voRage, the mavirum rates cure, andthe power data on the type plate ofthe Ec Cold Water System must be compared for areamert with the istaled connection vas. An Inspection of the rotary field must always be pesfomed. Its essa to cbsare thatthe it and extaust openings ofthe condenser and the Ex ‘motors realn fe rom ostucton. Condenser inet ie (en: opr. am Fronts: approx 1.0m Back sie: 2997005 ahaa se: approx 0m In order to mania the racesarydstares, the mensions ofthe Ex old Water Sytem rust be taken en consiertn a, see the fecal data). ‘Te equipments to be mounted against sipping atthe instalation lotion ising asteing olesSeley 2 Fer protection fom Infuences caused by the weather, a simple canopy protection is recommended for he Bx Cat Woter System. The Bx Cal ate Systems designed for an ambit tenperatre of 20° / 55°C under normal operating conten. The anbert Temperature atthe Cold Water System that stalled at a ed loeaten and suited de leneried must not exceed 35° to 55°C. It the temperate Ic ovtde the Amt ‘emperalus the Cld Wate Siem must ot bested on, Svong outs thermal tradion can cause a significant presse Inease in the religerart drat inthe swt sate. Then, a danger of bursting est Before the fst startup ofthe main sth, check thatthe operating tae It on the ‘ype pee ofthe eaupmnt x constant withthe connected spy votage, In acaten, inspection of the rotary fled must be pefomed, 2.3 Repair and Maintenance Work Protective gloves ad protective eyewear must be Worn ding mantrance work onthe ‘alng sytem. Intervention in the ele equent of the Ex Cold Water Sytem and inthe Bx contra ray ony be prtormed by Insuced and authorae personnel wth good knowlege ot ‘ease protection “The refigrat cast, depending onthe reigernt I under righ pressure Regards of i pyc state, tbe refigeant le a bean hazard (ocl fstite ar 2 rest of uncooled release}. Please alvays observe the Sey data shes for the retigeart _ecrtng to the 91/15/EEC Deve, Inthe case of @ mafuncton, 2 speciale company i tobe contact Ino to rstore the syste to proper wong conan, ‘changes must rot be made to the pressure montors. In the case of problems, fansutatons must be held with manufacture BARTEC BENKE GrbH becaise these ance ex relevant safety syste. sane 208 cca ate rte yp SS‘caution! Inthe Ex Cold ator stam type: FAS + - KWS thee are rotating ars, whch accorarg to ther respecive sate of operation, are Stcing on and off automaticaly. Therefore, when wring on the ‘aang stm the protective covers are removed, avs ersure ‘at tere protection against contac: with the “oper” wera, ve shafts, cold and hot surfaces ofthe e, vaporaer, eandersr, cempresirs), refer ines, et 2.4 Explosion Protection ‘The © Cold Water System is designed for cooling of fuids fom process engreerng processes with vlue-dfnng properties. To excand the usablty, can also e sod nat ‘pine! Iplemertaten with the ost heat tet atalable rom fictor, compression and lecrcl energy party forthe warming ofthe fd. ‘The noncombustol, but in para, the conbustble ful, which can be coded oF warmed vith the Bt cold water sjstem, bong to the exoson group HA. In the {eterinaton of the minimum igniton energy of 9295 vapors and dusts, the Ex Cold Wate System is tobe assigned to the exposion subaru TIC end the tempertire dass Torr. ‘Sotonalmelemanatio: Warming wth hot gs bypass “The Bx Cold Water System constructed with respect to exeson protector sccrding to the latest ings and standards In the EU Dradive 94/8 (RTEX); and nts overall ‘cecal mplenentaten, [san EC type eaination ented Ex Cld Wate Syst for tse according tothe reguatons pean explosve are. N2GExpembeNICT#or73 BARTEG e208 cals Water Treats Type: OS == HS =f +> ‘Massie sub-systems ofthe Cad Wier pe ‘System are sted in he folowing vith thee a protection: ‘Ex eystem components ‘Type of protection tors fr the eration pump; ‘Exe HC T4 or Eee 2 or, oncense fon SMC TOT Been TOT ected electrical compressor connection xm Fre of protection of the emetially Expt ercapsaated regent creut wih electri eompressor lootenal: Staring capactor er —opeaig| ecg lTS leoector [associated sensors: F100, PTC resistance sensor; binary contact in the inherently se lara “Transmit, sting aplier: EX [cera connection box 1126 EbxeUT6 and 126 Eee [a] ICTS [rs woperng deve, ype U- B20 U HQ) G; PTB 03 ATBX 3085 Rameproo arvlneusing GUB 03 or 04 orcs factory ste type: 8265 126 Bee a C74 166, (esi 01 ATEX 0340 2G EECA T..16 P18 06 Arex 3023 U PTB 06 ATEX 3076 U 778 06 ATE 3077 U ‘Opto bypass va: 3/2 way com vlve Focery COM HBIS..Be Foctory CORK KBIO....Be 1126 E6xne 174 rm og Arex 2120x re 02 ATEX 2045 Pstive displacement pump o carrfugal 126 UB TaTSIT4() pro 126 me Tayo) Factory Speck oes) Torsional elastic dam coupling 260 eucTa/TsT6 TET esr cme remer ye rs-m-/