-— GATERPILLAR™ Parts Manual UEGO61 18-02 June 1989 73B906-Up (Engine) SRA1-Up (Generator) 5SA1-Up (Generator) STAJ-Up (Generator) 6WA1-Up (Generator)CATERPILLAR’ ussoenis June 1989 G398 Engine 73B906-Up (Engine) SRA1-Up (Generator) 5SA1-Up (Generator) 'STA1-Up (Generator) 6WA1-Up (Generator) © 1969 Caterpilar All Rights Reserved TECHNICAL INFORMATION DEPARTMENT PARTS & SERVICE SUPPORTENGINE Caterpillar engines are identified with SERIAL NUMBERS and AR- IDENTIFICATION RANGEMENT NUMBERS in some cases MODIFICATION NUMBERS are also used. These numbers are shown on the serial number plate mounted on the engine. Caterpillar dealers need all of these numbers to determine which components were included on the engine when it was assembled at the factory. This permits accurate identification of replace- ment part numbers. ORDERING Quality Caterpillar Replacement parts are available from Caterpillar dealers PARTS: throughout the world. Their parts stocks are up to date and include all Parts normally required to protect your investment in Caterpillar engines. Some dealers may have exchange/remanufactured parts available as an option. When ordering parts, your order should specify the quantity, part number, part name and the serial number, ai ment number and modification number of the engine for which the parts are needed. If in doubt about the part number, please provide your dealer with a complete description of the needed item. HOW TO USE THE Caterpillar Parts PARTS BOOK Books include il- lustrations of the groups or assemblies which make up the en- gine. These illustrations show the standard components plus many of the attachments available for the engine. The alphabetical index located in the front part of the book should be used to determine the page number on which specific illustra- tions are shown. Reference to those pages will identify each of the individual serviceable parts. Captions The caption under each illustra- tion identifies the part number and name of the group or assembly shown. If more than one illustration is included for any group, the caption identifies the specific en- gine serial numbers to which each illustration applies. in some cases it is not possible to Getermine the specific engine serial numbers to which different illustrations are applicable. In those cases the caption identifies the illus- tration as “First Type’, “Second Type’, ete. Reference to the actual group or assembly is, necessary in those cases to determine which illustration should be used. Captions provide additional information such as page numbers where illustrations of sub assemblies are shown. information regarding quantities used, and other information in- tended to assist the user in determining parts needs. indented Within each illustration is a Part Names _ parts list identifying each ser- viceable part in the illustra- tion. When a part name is indented in this list, it means that serviceable item is a part of the serviceable item under which it is indented. Abbreviations and Symbols 4 Used to call attention to additional © _ information shown elsewhere within the illustration Outside Diameter Inside Diameter Not Serviced Not Part of This Group Use as Required Indicates Change Order by the Meter Order by the Centimeter Not Shown Order by the Inch Metric Part Remanufactured Part May Be Avail- able, Contact Your Cat Dealer ‘These Parts are Not Exactly as Shown Major Component Exchange May Be Available, Contact Your Cat Dealer ‘Separate illustration — Now Used for Previous ‘I” Reference Not Serviced Separately Note: Continuing improvement and advancement of product design may cause changes to your en- gine which may not be included in this publication. Each publication is reviewed and revised, as re- quired, to update and include these changes in later editions. Whenever a question arises regarding your Caterpillar product, or this publication, please con- sult your Caterpillar dealer for the latest available information N < x € 2ZOQ7moOm>IDENTIFICATION Tous les Moteurs Caterpillar portent un NUMERO DE SERIE et un DU MOTEUR NUMERO DE VERSION. Dans certains cas, ils peuvent également avoir des NUMEROS DE MODIFICATION. Ces numeros figurent sur les plaques de série, sur le moteur. Les concessionnaires Caterpillar doivent connaitre tous ces numéros pour savoir quels composants ont été employes lors du montage en usine et trouver plus facilement le numéro des piéces de rechange. COMMANDE _ Lesconcessionnaires Caterpillar fournissent dans le monde entier des pieces DE PIECES derechange de qualité Caterpillar. Les stocks de pieces sont perpetuellement remis & jour et comptent toutes les piéces nécessaires pour assurer la bonne marche de votre Moteur Caterpillar. Certains concessionnaires proposent également des piéces en échange standard ou rénovées, au choix. Lors des commandes de pieces, mentionnez la quantité, ienuméro et la designation des piéces ainsi que le numero de série, lenumérode version et, lecas échéant, le numéro de modification du moteur concerné. En cas de doute sur le numero de piéce, il conviendra de fournir au concessionnaire une description compléte de la piece en question. UTILISATION DU Le Catalogue _de CATALOGUE DE pices comporte PIECES es illustrations des groupes ou ensem- bles qui composent le moteur. Les illustra~ tions représentent les composants standard ‘et nombre des accessoires disponibles. ‘Au début du catalogue figure un index alpha- bétique qui renvoie aux pages ¢t ilustrations correspondantes. Toutes les piéces du mo- teur avec leurs numéros figurent dans ces pages Légendes Chaque illustration comporte tune légende comprenant le nu- méro de piéce et la designation du groupe ou celle de l'ensemble. Si & un groupe donne correspondent plusieurs illustrations, ta 1é- gende indiquera le numéro de série de cha- que moteur spécifique. Parfois, il n’est pas possible de savoir 4 quels numéros de série sspécifiques du moteur se rapportentles diffé- rentesillustrations. Dans ce cas, les egendes comportent la mention “Premier type’, “Deuxiéme type’, etc. Pour déterminer quellesillustrations utiliser, ilfaudra connaitre la référence du groupe ou de l'ensemble correspondant. Les légendes indiquent également les numé- ros de page des plans des sous-ensembles, les quantités utilisées et autres renseigne- ments destinés @ aider 'utilisateur a détermi- ner quelles sont les piéces nécessaires. Numéros — Chaque illustration comporte la liste des piéces qui la consti tuent et que l'on peut se procu- rer. Lorsqu'une designation de pigce est en retrait de cette liste, cela veut dire que l'article en regard fait partie de l'en- semble sous lequel il figure. Abréviations et symboles 4 Symboles utilises pour attirer lat- @ tention sur une information sup- plementaire figurant ailleurs dans Fitlustration. 0.. _Diamétre exterieur LD. Diametre intérieur N/S Nest pas fourni Ne fait pas partie de cette ensemble Utliser selon besoin Indique une modification Commander au metre ‘Commander au centimetre Non représenté ‘Commander au pouce Piece metrique Possibilité dobtenir une piéce réno- vée; s'adresser au concessionaire Représentation approximative de la piece Echange standard éventuellement disponible; s'adresser au concessionnaire Illustration séparée - Remplace Vancienne réference “I Non fourni séparément x <= 2ZO7MIODD> « Nota: En raison du progrés technique et des amé- liorations continuelles apportées au materiel, votre moteur comporte peut-étre des modifications qui nlapparaissent pas dans la présente publication. Les editions ultérieures seront revues ei corrigées en consequence. En cas de doute sur un détail de votre Moteur Caterpillar ou sur le texte de la présente publica- tion, adresse-vous votre concessionaire Caterpillar.MOTORES Los motores Caterpillar se identifican con NUMEROS DE SERIE y NUMEROS DE DISPOSICION. En algunos casos, NUMEROS DE MODIFICACION se usan también. Estos numeros estén en la placa del numero de serie del motor. Los distribuidores Caterpillar necesitan estos numeros para determinar con qué componentes se armé el motor en la fabrica. Esto permite una identificacion exacta de los numeros de pieza de repuesto. COMO PEDIR Piezas de repuesto Caterpillar de calidad estan disponibles de los distribui- REPUESTOS = dores Caterpillar en todo el mundo. Sus existencias actualizadas incluyen todas las piezas normaimente requeridas para proteger su inversién en motores Caterpillar. Algunos distribuidores pueden tener piezas reconstruidas de intercambio, disponibles como opcion. Al pedir piezas de repuesto, especifique en su pedido la cantidad, el numero de pieza, el nombre de la pieza, el numero de serie, el numero de disposicion y el numero de modificacion de! motor para el cual se necesitan las piezas. Si tiene duda del numero de pieza, déle al distribuidor una descripcién completa de la misma. COMO USAR Los Catélogos de ESTE CATALOGO Piezas Caterpillar tienen ilustracio- nes delos grupos 0 conjuntos que componen el motor. Estas ilustraciones muestran los componentes estandar y muchos de los ac- cesorios disponibles para el motor. ‘Se debe utilizar el indice alfabético al frente de este catalogo para determinar el numero. de pagina donde se encuentran ilustraciones especificas. Dichas paginas identifican las piezas utilizables. Titulos El titulo debajo de cada ilustracion identifica el numero de pieza y el nombre del grupo 0 del conjunto indicado. Si se incluye mas de una ilustracion de cual grupo, el titulo identifica numeros de serie de los motores correspondientes a cada ilustra- cion. En algunos casos noes posible determi- nar los numeros de serie de los motores co- rrespondientes a las diferentes ilustraciones. Enesos casos, el titulo identifica la ilustracion como “Primer tipo”, “Segundo tipo’, etc. Es necesario referirse al grupo o conjunto en si para determinar cual ilustracién se debe utilizar. Los titulos proveen informacién adicional: los numeros de las paginas en que aparecen las. ilustraciones de los subconjuntos, las canti- dades utilizadas y demas informacion para ayudar al usuario a determinar las piezas necesarias. Nombres _En cada ilustracion hay una de pieza _lista de piezas que identifica sangrados las piezas utilizables en la ilustracion. Cuando el nombre de una pieza esta sangrado en esta lista, significa que esta pieza forma parte de la pieza utilizable inmediatamente arriba. Abreviaturas y simbolos 4 —_Utilizado para indicar que hay infor- © macién adicional al respecto en alguna otra parte de la ilustracion. ). Diametro exterior Didmetro interior No se suministra No es pieza de este grupo Utilizado segun la demanda Indica cambio Se pide por metro Se pide por centimetro No se muestra Se pide por pulgada Pieza métrica Puede estar disponible como pieza Feconstruida, comuniquese con el distribuidor Caterpillar Estas piezas no son exactamente como se muestran Puede ser posible el intercambio de Componentes Principales. Comuniquese con el distribuidor Caterpillar Y _ilustracién separada ~ se usa ahora como referencia a una ilustracion anterior Z —_Nose suministra por separado @ DEQ™MOODrZLO x € ‘Nota: Las continuas mejoras y adelantos en di- ssefio podrian originar cambios a su motor que no se incluyan en esta publicacion. Cada publicacion es analizada y revisada para actualizar e incluir estos cambios en ediciones subsecuentes. ‘Cuando tenga alguna pregunta acerca de su pro- ducto Caterpillar o esta publicacién, consulte al distribuidor Caterpillar para obtener la informacion més reciente.Os motores Caterpillar so identificados pelos NUMEROS DE SERIE e NUMEROS DO ARRANJO. Em alguns casos sao usados, também, NUMEROS DE MODIFICAGAO. Esses numeros aparecem na placa de numero de série montada no motor. IDENTIFICAGAO DO MOTOR Os revendedores Caterpillar necessitam desses nlimeros para determinar quais componentes foram originalmente incluidos no motor durante a montagem na fabrica. Isso permite uma identificagao precisa dos numeros de pega de reposigao. (COMO OBTER As Pecas de Reposicao de Qualidade Caterpillar estao disponiveis nos reven- PECAS dedores Caterpillar no mundo inteiro. Seus estoques de pegas sao atualiza- dos e incluem todas as peas normalmente necessérias para proteger seu investimentonos motores Caterpillar. Aiguns revendedores podem ter pecas de troca/remanufa- turadas disponiveis, como uma opeao. Ao fazer um pedido de pecas, especifique a quantidade, o numero de pega, o numero de série, o numero do arranjo e numero de modificagéo do motor a que as pecas se destinam. Se houver dividas quanto ao numero da pega. fornega ao seu revendedor uma descricao completa do item necessario. COMO USAR.O = Os Catalogos de CATALOGO DE _—PecasCaterpillarin- PECAS cluem ilustragoes dos grupos ou con- juntos que compéem o motor. Essas ilustra- g6es Mostram os componentes padrao e muitos dos acessérios disponiveis para o motor. O indice alfabético, no inicio do catalogo. deve ser usado para determinar o numero da pagina em que se encontra determinada ilus- tragao. Consultando tais paginas, vocé iden- tificaré cada uma das pegas servicaveis, individuaimente. Legendas A legenda de cada ilustracéo identifica o numero da peca eo nome do grupo ou do conjunto mostrado. Se for inciuida mais de uma ilustragao para qual- quer grupo, a legenda indicara os numeros de série do motor especifico a que cada ilus- tragdo se aplica. Em alguns casos, nao é possivel determinar os numeros de série do motor especifico a que as diferentes ilustra- ges se aplicam. Em tals casos, a legenda identifica a ilustragao como “Primeiro Tipo” “Segundo Tipo’, etc. Sera, entéo, necessario referir-se ao conjunto ou grupo real para de- terminar qual ilustraao devera ser usada. As legendas fornecem informagées adicio- nais, tais como: numeros das paginas onde ‘840 mostradas as ilustragdes de subconjun- tos, informagées referentes as quantidades usadas e outras informagées que se desti- nam a auxiliar 0 usuario a determinar as pe- Gas necessarias. Nomesde Cada ilustracéo apresenta Pecas uma lista de pegas que iden- Desalinhados tifica cada peca servicavel a ilustracéo. Quando um nome de pega esta desalinhado na lista, significa que tal item é servicdvel e faz parte do item servicavel anterior. Abreviaturas e Simbolos ‘4 __Usado para alertar sobre informa © ges adicionais mostradas em Outro lugar dentro da ilustraco. ©.D. “Outside Diameter” (Diametro Ex- ‘terno) LD. “Inside Diameter" (Diémetro In- terno) N/S “Not Serviced” (Nao servigada) Nao faz parte deste grupo Use conforme necessario Indica modificagao Vendido por metro Vendido por centimetro Nao mostrado Vendido por polegada Pega métrica Pega remanufaturada. Pode estar disponivel. Consulte 0 seu revende- dor Cat. Essas pecas nao séo exatamente como mostradas. intercambio de componentes prit cipais pode estar disponivel. Con- sulte 0 seu revendedor Cat. Y __lustragao separada. Agora usada para referéncia prévia “I”. Z _Nao servigada separadamente DZQTMOOND. x € Nota: Os continuos aperteigoamentos e avancos 19 projeto do produto podem ocasionar modifica: (ges em seu motor, que ainda nao estejam incl das nesta publicagao. Cada publicacdo ¢ revisada @ corrigida, conforme necessario, para atualizar & incluir essas modificagdes nas edicdes mais recentes. Sempre que surgir uma questo concernente ao Seu produto Caterpillar ou a esta publicagéo, con- sulte o seu revendedor Caterpillar quanto as mais recentes informacées disponiveis.MOTOR- Caterpillar-Gerate werden durch SERIENNUMMERN (SERIAL NUM- KENNZEICHNUNG BERS) und BAUGRUPPENNUMMERN (ARRANGEMENT NUM- BERS) gekennzeichnet. In einigen Fallen werden auch ANDE- RUNGSNUMMERN (MODIFICATION NUMBERS) verwendet. Diese Nummern sind auf dem Se- riennummernschild am Motor angegeben. Caterpillar-Handler bendtigen diese Nummern, um festzustelien, welche Bestandteile beim Zu- sammenbau des Motors im Werk verwendet wurden. Dies ermoglicht genaue Bestimmung der Ersatzteilnummern. ERSATZTEIL- Qualitatsteile von Caterpillar sind weltweit bei Caterpillar-Handlern erhalt- BESTELLUNG ich. ihre Ersatzteillager befinden sich auf dem neuesten Stand und enthal- ten alle Teile, die normalerweise bendtigt werden, damit sich hr Kauf von Caterpillar-Motoren bewahrt. Eventuell hat der Handler Austausch- oder werkiiberholte Teile vorratig. Die Ersatzteilbestellung mu8 Anzahl, Teiinummer, Bezeichnung sowie Seriennummer, Baugruppennummer und Anderungsnummer des Motors, fiir weichen die Teile bendtigt werden, enthalten. Kann die Teilnummer nicht genau festgestellt werden, muB der Handler eine volistandi- ge Beschreibung des benétigten Teils erhalten. ERSATZTEILBUCH- Caterpillar-Er- eine Bezeichnung in dieser Liste eingeriickt ANWENDUNG satzteilbucher _ist, bedeutet dies, daB das lieferbare Teil zu enthalten Abbi der Gruppe gehiért, unter der es eingeriickt dungen von Teil- oder Baugruppen, aus de- _ ist. nen sich der Motor zusammensetzt. Diese Abbildungen zeigen die Standardbauteile Abkiirzungen und Symbole und viele der fur den Motor lieferbaren 4 —_ Hinweis auf zusatzliche Angaben Zusatzausriistungen. @ an anderen Stellen in der Abbildung. ©.D. AuBendurchmesser Ein alphabetisches Inhaltsverzeichnis befin- 1.p._ innendurchmesser det sich am Buchanfang und dient zur Fest- —N/S_Nicht lieferbar stellung der Seite, die eine bestimmte Abbi a Nicht Bestandteil dieser Gruppe dung zeigt. Bezugnahme auf diese Seiten 3 — Wenn erforderlich kennzeichnet jedes einzelne, lieferbare Teil © Anderung D Nach Meter bestellen Bildunterschriften Die Bildunterschrift Nach Zentimeter bestellen jeder Abbildung gibt F —_Nicht gezeigt die Teiinummer und Bezeichnung der gezeig- @ Nach Zoll bestellen ten Teil: oder Baugruppe. Wenn mehr als mM —_Metrisches Teil eine Abbildung fur eine bestimmte Gruppe ~~ Werkiiberholtes Teil erhiiltlich. vorhanden ist, werden in der Bildunterschrift Fragen die genauen Motorseriennummern, auf die Handler. sich die Abbildung bezieht, aufgefiihrt. In ei- thren Caterpillar- y W_ Diese Teile sind ahniich igen Fallen ist es nicht méglich die genauen wie gezeigt. Motorseriennummern, diemitverschiedenen x ~—_ jm Austauschprogramm (Major Abbildungen verwendet werden kénnen, ‘Gomponent Exchange) erhaitlich. festzustellen. Die Bildunterschift bezeichnet Fragen Sie Ihren Caterpillar- dies mit “1. Ausfiihrung’, “2. Ausfiihrung”, Handler. usw. Hier ist ein Hinweis auf die tatszichliche —y _—_Einzelabbildung - An Stelle des Teil- oder Baugruppe erforderlich, um festzu- vorhergehenden “I” Hinweises stellen, welche Abbildung zutrifft. z Nicht einzein lieferbar Ferner geben die Bildunterschriften zusdtz ee Awe che Auskunft Uber Seiten die Untergruppen ——_Wckieng der Ausfahrung kann ze Anderungen an zeigen, uber die verwendete Anzahl und w ihrem Motor fuhren, de nicht in dieser Verotfent- tere Information, die dem Benutzer die Er- chung enthalten sind. Jede Veroffentlichung wird mittlung der benétigten Teile erleichert. achgepruft und uberarbeitet, wie benctigt, um Giese Anderungen aut den neuesten Stand zu brin- Eingeriickte innerhalb jeder Abbildung gen und in Neuausgeben einzufiigen. Teil- befindet sich eine Ersatz- wit Fragen in bezug auf Ihren Caterpilar-Motor bezeichnungen teilliste, in der jeder liefer- oder diese Verdffentlichung, wenden Sie sich bitte bare Teil der Abbildung aufgefiihrt ist. Wenn ——_an Ihren Caterpillar-Handler.REMANUFACTURED COMPONENTS Asan option when making repairs consider Caterpillar Remanufactured Components. Components that are available through the Caterpillar Remanufactured Program are identified three ways in the parts book: with the letter R in the note field of the parts list «with an R® at the beginning of the first line of the caption «with an °R at the end of the first line of the caption Typical components included in the Remanufacturing Program include: ALTERNATORS CONNECTING RODS CRANKSHAFTS - UNDERSIZE CRANKSHAFTS - UPGRADE TO NEW CYLINDER HEADS FUEL NOZZLES FUEL PUMP AND GOVERNORS OIL PUMPS PISTONS SHORT BLOCKS STARTERS TURBOCHARGERS — COMPLETE TURBOCHARGER CARTRIDGES WATER PUMPS. Caterpillar Remanufactured engines for many engine arrangements are also available. MAJOR COMPONENT EXCHANGE As an option when making repairs consider Caterpillar Major Component Exchange Program. Components included in this program are noted in the parts book with an *X at the end of the first line of the caption. Typical components include: ENGINES: PISTON TYPE HYDRAULIC MOTORS, PISTON TYPE HYDRAULIC PUMPS SHORT BLOCKS TRANSMISSIONS TORQUE CONVERTERS STEERING BRAKE AND CLUTCH Check with your local Caterpillar Dealer for the availability of Remanufactured Components and Major Component Exchanges.COOLANT CONDITIONER ELEMENTS ... Conveniently prevents corrosion, cavitation and erosion in cooling system ‘Custom nefits: Protects against cavitation, foam, corrosion and scale build-up © Provides measured cooling conditioner Description: Coolant conditioner is now available in spin-on type elements for all diesel engines. The elements contain a dry corrosion inhibitor which dissolves in the coolant. The in- hibitor protects against cavitation, corrosion, foam and scale, reducing and eliminating pitting of cylinder liner surfaces and cylinder blocks. This protection extends the life of cylinder liners, blocks and water pumps. ‘Two types of coolant conditioner elements are available, a “precharge” element and maintenance element. These elements contain a premeasured amount of inhibitor, which is distributed into the cooling system. When correctly used, the precharge element will keep the cooling system inhibitor at an acceptable level during the first service interval after the system is filled with new coolant. The “maintenance” element is used to keep the inhibitor at the correct level in the system after the first (precharge) ser- vice interval. Coolant conditioner elements should be changed at every oil change interval. The entire coolant system should be drained and flushed every two years or 4,000 hours of operation. Note: The coolant conditioner elements can be used with any ethylene glycol type anti- freeze, but must not be used with Dowtherm 209 Full-Fill Coolant. Presently, no corro- sion inhibitor is available for addition to a cooling system with Dowtherm 209 Full-Fill. Parts Needed: Cooling Maintenance ‘System Capacity Base Valve Precharge Maintenance —Perlod Gallons Liters Assembly Assembly Element ___ Element (Hrs) 6-8 22-32 || SN3668(1) 9N3666(2) 9NG123(1) —_ 9N3717(1) 9-12 33-47 |! 9N3668(1) 9N3666(2) 9NG123(1) _9N3718(1) 13-16 48-62 |] 9N3668(1) 9N3666(2) 9N3366(1) _ 9N3717(1) 17-22 63-85 _|] 9N3668(1) 9N3666(2) 9N3367(1) _ 9N3368(1) 22-30 86-115 |] 9N3668(1) 9N3666(2) 9N336711)9N3718(1) 31-43 116-168 |} 9N3668(2) 9N3666(2) 9N3367(2) 9N3368(2) 31-43 116-165 || 9N3668(1) 9N3666(2)_1WS5518(1) _ 9N6123(1) 44-65 166-247 |} 9N3668(2) _9N3666(2)_1W5518(2)_9N3718(2) Be BeeREeINDEX Engine (Page 7) Name Page Name Attercooler . -19 Governor Drive Air Cleaner. -15 Ignition System . Bearing Replacement .. --40A Instrument Panel... Breather +18 Lifting Eye Camshatt. +141 Magneto...... Carburetor... ++:28 Magneto Drive Carburetor Contro! 225 Manifolds. Connecting Rod. Cover—Front Accessory Drive. ‘Crankshaft Crankshaft Bearings. Crankshaft Conversion Seal . Gylinder Biock and Covers Cylinder Head. Deflector... Elbow Replacement—Oil Cooler Engine Arrangements. Exhaust Pipe. Front Accessory Drive ...... Flywheel... Gas Pressure Regulator...... Gasket Kits. Gauge—Air Cleaner . Governor ... Oil Cooler and Line: Oil Fitter. Oil Pan and Base Oil Return Tube Piston . Pump—oil Pump—Water. Pump & Lines—Auxiliary .. Service Meter . Specifications Tachometer Drive . Mounting....... Turbocharger Lubrication valve ‘Turbocharger Shield. Valve Mechanism. Vibration Damper. Governor Control. Water Line Attachments (Page 58) Name Page Name Attercooler Connections.............85. Contactor Peers seeeeeeeeeee Aftercooler—Sea Water Air Cleaner Adapter. 5 Alr Precleaner and Mounting Air Silencer and Vapor Arce: Air Start Changeover Air Starting Silencer. Alternator. Alterator Mounting Automatic StartStop..... Auxillary Drive ...... Battery . Blower Fan ... Caburetor . Clutch. Damper .. Exhaust Fitting. Exhaust Flange Exhaust Pipe. Expansion Tank. Fan Drive ....... Flexible Coupling ..... Flexible Flywheel Coupling. Front to Wheel Compound Coupling. Fumes Disposal ..Attachments (Con’d) Name Page Name Page Gas Pressure Regulator :.103C Radiator Mounting Generator Coupling Guard.......... 108 Generator Installation cores 110 Generator Leads Connection Group..- : =: 123P Governor Control. = 103 Governor Drive. 994-34 Governor Upper Drive Housing Service. . : 102D Heat Exchanger Instruments. . Instrument Panel... Junction Box Oil Filter. . Oil Level Regulator Oil Pressure and Water Temperature Shut-Off Pump—Auxitiary Pyrometer. Radiator . 5 Gel Regulating and Pressure Reducing Valve ...... Safety Alarm Contactor. Safety Contactor—Overspeed. Shielded Ignition....... Starting—Air...... Starting—Electric Stub Shaft Suction Fan....... ‘Support Rails .. Tachometers......- Tachometer Drive - Tools... -e0-++ Wiring. Woodward Governor Conversion . : Woodward Governor Drive Woodward Governor Synchronizing Motor Switch .. vo W2F2 tors (Page 113) Generator ey INDEX ALPHABETIQUE Moteur Page 7) | 30 Désignetion ae ‘Amortissour de vibration Instructions sur décalcomanies ..125 d'arbre moteur . - 41 Jeux de 0 Arbre & cames 241 Magnéto : 51 a) Magnéto (ontrainemont) clive 2. 36 Mélangeur INSTRUMENT SHUT-OFF PANEL GAUGE GP-AIR CLEANER. CARBURETOR CONTROL GP SHIELD GP... ..... TURBOCHARGER GP. * LIFTING EYE GP... BREATHER GP... WATER LINES GP... 11222) eee SERVICE METER & TACHOMETER DRIVE GP_ MANIFOLD GP... CYLINDER HEAD & VALVE MECHANISM GP. S/N_738 1755-2053 CYLINDER HEAD GP. S/N_73B2054-UP. CYLINDER BLOCK & COVERS GP FRONT ACCESSORY DRIVE GP. GOVERNOR DRIVE GP. OIL PUMP GP...... OIL COOLER & LINES GP AUXILIARY WATER LINES EXHAUST LINES GP. VALVE GP (NO SERVICED PARTS)” S/N 7382017-UP a. 5: 2 8 5 ° 4W5445 ENGINE AR-TA-LEAN BURN-NATURAL GAS-10:1 RATIO ‘SIN 73B1755-UpENGINE 104 25| 16 27-820 19820 68-20 10 sevice. abe HOUSING _——22 2a- 23 ir [arent 1s | 3ni233| 9 [S388 lo Jsmzeoq la |sisis rate 1 fs |ss33n0 6 fe Jacezae a is Jomaca 2 ie [anager 1 i |si5s0 2 is Janares 3 fs |r e005 5 fo |s52638 i [at lousesi 4 jx |Sieo8 5 53 | sneoer| 1 fg] aca =< ™ 51595 4 — = ba 4384508 |-ocknaster- | 14713207 | COUPLING ASsEM. T) [ Vewsao: [washer a 8.8586 | ScaL ASSEN, —~ 2] fos [ani235|nanirow-—~ | 2 janso1s |eceow- 1] {og J3ni376/ruBe assem. 1 3 Jomazis) seat 2 sU51 97 CASKET====2——-= 1 4 |5m6219 Pus. 3] ar Jacse3z 1 5 |2nrz4z 1) | Jenseer 1 é[tAzaes]poce sa wt fia Paros i 24sisii_ [sour 75° woagh-~ ]10) | Arba 96 1 foariz 0 letsz27 2 8 [seasos 70| —|eo Jannaas 1 5 Jansz0 2] |g df3Ni371 {couPLine assem. 1 ho Jara i 2naee6| SEAL Asse 2 ha ontaae 3] lee [st594° faoer ‘ aearse 2] |e [79327 |cover- 2 hz |sx9243| 2] faa /3nn377/ruge assem 1 3 |ams519] Busine 2] Jas /3ms066| Housine assem 1 hs J2nsse |evoow- a] [ae /359603) seat a a hs |2nsee lease 2 16 [sn1257 [connector i 3N1445 WATER LINES GROUP Serial No. 738906 to 738947 inclusive. Part of 3N1162, 3N3370, 3N3342 & 3N3369 Engine Arrangements listed on Pages 7 through 10 Note: 6F6041 Rust Inhibitor is avilable. Only separate parts servicedENGINE loc 2oze \ “25 & 34 //] a8 27820 19820 bezo o FLYWHEEL ere a os = ee I2t $1619 10 2 Beis ; — 34/384 508 |U 4 tenes 3N1445 WATER LINES GROUP Serial No. 738948 to 738963 inclusive. Part of 3N1162, 3N3370, 3N3342 ‘and 3N3369 Engine Arrangements listed on Pages 7 through 10. Note: 6F6041 Rust Inhibitor is available. Only separate parts serviced10D CATERPILLAR G398 ENGINE r = 308 27-820 198-20 10 FLYWHEEL are ‘HOUSING 22 24: 23 rane fswi23a} s1588 \sm2594 lsisi9 laveais, 355389 lacezis mazi7 lenase7 lsiseo lana7ee 7Uso0s 582638] lsusasi 51608 5N6067| 51595 seasos. lenses. N1235 |MANIFOLD. }3N1376\TUBE ASSEM. iBisi97 lause3e i2naez7 lau7eas rLa196 lsusz27 [sna790 Buisri l2naass) sisoa 759327] 3N1377 [TUBE assem. 1 [3N6066] HOUSING ASEM 1 359643] SEAL 4 . 1 1 i z 1 6 20 0 PRELELELELELEEEEELE! 1 6 1 2 1 3 2 5 1 4 5 1 4 4 4 1 1 1 1 1 1 1 2 1 1 2 8 2 BRECK ESE wie F3m7045| pu: as [anezao)rLance-. (CINDICATES CHANGE Tees : ‘3N1445 WATER LINES GROUP Serial No. 738964 to 738975 inclusive. Part of 3N1162, 3N3370, 3N3342 ‘and 3N3369 Engine Arrangements listed on Pages 7 through 10 Note: 6F6041 Rust Inhibitor is available. Only separate parts servicedENGINE 308 27-820 19820 196-20 10 Fuywneet ere HOUSING 22 2a 23 Bena = sta iA éveats ecsow 1 sis3ue rue é coats] easxer t omact | sea. 2 pnaso>| ee i SiS [ecu : 2uared fuance 2 eeaos| easier 3 Seoea| i st3est i Sieos 5 ueoe7 i a —a be) estas ‘ sn 384508] 4 oc opset rr aR —==pT] [Monae ‘ spires 2| |ss|naess| t a fenanis TT Butea 1 3 Jamect 2} pebatsier 1 2] Smeg 3] [ar fatsene t 3 )anree i} [a gawssen 1 c| & | Tazeee a} pele Tabs noe t ¢| ofsisn 8] | pfrtetse covstine assent { el *froary é s] pfaccazr| “Seat assene = 2 2] 384304] tocxwasten se os tequrea-| 70) |e Janer9o| eta i 5 lenszo [oaseer were |'S] (8 faust eovoun assem — t jaa) aval feasner-—- SITY 2) Je fenadce| seat assea == 2 iefpttel use assem fa] |) 25sec : : 3734 SOREN] a] [6 |rsenzrfeovens—- 2 wfoceze SOSLET| a] Jal Gait tune assem i B Janson SESIIININ! | 3] [& /Snaoeo|wousine asso t Jia fanssa 1) [a [pseees) SSeqteerssse cnn | 4 13 lenses |onseer- 2| ler biroes|rioe mt te |S aeso| connec ton i] faa weetal reac t tr [sresee| sours 2) lm |tes leo St te [3utasefeaseern nnn i lis [S0888" [pours asin ona | a8] _ - - INDICATES CHANCE THE 9N1445 WATER LINES GROUP Serial No. 738976 to 7381204 inclusive. Part of 3N1162, 3N3370, 3N3342 and 3N3369 Engine Arrangements listed on Pages 7 through 10nA CATERPILLAR G398 ENGINE \ 2 2 455 enue? 0 1 2 i 2 14 ‘4 68 =e 23 7-208 i ea 26 avze\ Pes} 18 308 27-820 19820 10 rivet are HOUSING oe 2a: BD [SMT E94] WASHER. 2 |s1619 | BouT----~ 2 |at6215| eL80w- 23 |3.5389 | PLUG 24 {416216 | GASKET--=-----— 25 |omaz7| SeaL~ w » 1 & t 2 2s |pnase| use i | Si590 | aour- : 2 |narea{fuance 2 be |7es005 | casker-———-~ 5 — 5 | 382030] our ah 21 /étsea1 |ecuaToR- 4 Ce 2 |Sieo8 [aout a1 > | 3nsoei|cover- i Fel ez cconrnon low) | gsuses [sours i "| actin se) 384508] tocKwasneR-—~ ‘ TP1774) SOTRT ASSEN, T 2ngas | WASHER: al Beire| seat 2| [ss |3ni23s|mavirovo: an 2]enenns Si) ER Bab ref iuee ase 1 STomeat : She atsi97 | casker- i a | smoot So] 3] for ]acsab2 oasker 1 5 areez|ruBe assem. i] (2 anee27|eteow~ 1 | tazae9 2 cml Sin. Tomy | 9 turaa3 |casnet 1 sistent SiS em15nona| #| clay 54982 COUPLING ASSEN, 1 teri es 3 Sapa staL~ 2 8] 384504|tocxwasicr- use os Reqvea-| 0] cl |3n93e4) ne0H-—— Vi 9 j2nsi0 | casnet~ sere] eg nisri| coursing assem | xo |on7a1 | Gasket i 2nse6o| Sea ASSEN = 2 we gantaeal ruse assem =~ 1] \a|sisee fear a saarse| Nur 3) | [rseserleovee- 2 w]sxazes 2) {fa |Sut3ra ruse assen, ST B ams 2) |& [>neooalhousine assem Vy ts fansse i} [as 3Se003) “sear ‘ {15 Janse 2| |e Bmoes| ewe 1 His pani2s7 i] jas pnorao|ftance-—~ 1 1 [srasee 2} fer res °|povts=-—8 a9 ema Soin. song | 1 18 [3nt234 i 10 {51588 4) L (CINDICATES CHANGE T6003 3N1445 WATER LINES GROUP Serial No. 7381205 to 7381214 inclusive. Part of 3N1162, 3N3370, 3N3342 and '3N3369 Engine Arrangements listed on Pages 7 through 10ENGINE nB 47 4 2 3 455 r7/ my A 4 [Rie 23 “J 20-43 T e-a2 oF || ereA$ 19-820 198-20 abe = 3h (A [708 _ 2% 2820 0 nym. 98 HOUSING & 24 | 37 . le as RTT ai [sists 2 lateats 3 |sisae0 3s bo a avears cle | auszad | teas — 5 | Soe a 38 C131 | on2894) cs x |s1608 53 | Sueve7 Fat ca me) cf ystses | atthe sel3nasoo EHC 7] PYanses Beirsd 2] [ss antass 2feneons i} [ganar 5 lament al [+datsisr a }meet 3] [ar Jatsase 5S anreue i) [sageneezy i Jinzoos 3} [8datress| Spear | | fapavea toaruy | PySeasaa 3 )3easoe | |) nose sfansio 2) la ganisri we fanrat | i} |afengace| “seat as mioulead! 1] Ja |stsee [aaur aaarse, 2| | |rseser| coven w]sxs20 3} fae |ant3z7 uae assem B [amos 2] | 3nda6e| nousine 3 [buses 2) |e 16 [3uio37 i} | 1 |stasss : 1s |suo39 i clis [st3se 2 SEM, ‘ASEM, ere 3N1445 LINES GP-WATER SIN 73B1215~ 1840 4W4842 Water Regulator Temperature Is Availabie 229398nc ENGINE Pe ® \ \ \ i 13 L < 4 i : oe 5 a 1720-8 aw 8 29-43—_ eae i bel 31 20-8 z| le 933 0-20 |9-8-20 C4 8-32 / 15-8-20 36 49 10 ruven, 2-8 19-8 7 HOUSING 22 a a 24 sr 46 _——* ]ii]sreeee | Zjpour talani2ae | ilcasker tolosisee | 25/8011 21 gom 25 mjLoNG Se 19-0 | fpofsmeege | 2ojwasien | Bilostere | ‘ojeact 8 seis | “s]eLe0w 3|sisse0 | slruuc fezie | sfoaser ower | 2lseat bss nazar | ‘ruse ra0ss | ‘Jeoct easowas wows SS | falamezso | slice rus00s | sleasxer sazeae | Jeout fswebaz | sJaccuaton | foalosiece | sfeour 3]3neoe7 | Jcover balosises | ajgour ore fd] w 1364508 | 4|LocKwasHER anoses | <}waseen i[sei77« | pont as asfanreas | Hmanro.o P1795 | 2] sea. fefaniaze | ruse as || clensers | leaow sez | 3] etaow sfomazre | 2/sea |, Jauster | tloaser afsuezis | Slewus jsrlatsase | sfeasker sfaraa2 | 1/TuBe as falaneear | sleeow | | efaxzoze | elpoct 28.50qs 125 mono fav7ees | sJoxsxer losis? | slpo.t aa semi? nwons ss|speoze | iLont As woart? | shor Seaoat | 2) vent a}3ees00 | 70}LocKwasHEn lolanasea | Sfewsom sfenosro | “2leasner les}ania7 | sfonr as rojanores | i|casner fanenes | af seat fi/anraca | ifr as, izlosises | fear fa)skszes | 2|eceow 's|7s0327 | leon 13/4517 | i uses lelaniar7 | ifrupe as fa)enosse | 1 eceow ls|ansoeo | 1 MOUSNG AS tslenosee | 2 casner ls|asoea | |” sea sslsnrza7 | ijcomacron larlauroas | uss ae96e 4W5312 WATER LINES GROUP ‘Serial No. 73B1755-Up‘aAIsnioU| ZLELBEL OL QOGBEL “ON [HOS WxdNOUD dWNd w3LVM CORE TY LE ; G oe twat INOW WO WaSSV ONISNOH112.01 ENGINE Ve ON-BLELBEL “ON [Hag uxdNOUD dWNd HaLVM 00887124 ENGINE sued jeroads 10) 1g abey 0} osfe J2Ja4 “pt Abed UO UMOYs eve Syed duind S36NZ 1 pue 6 saBey uo palsy) juaweBueny eujGUR GIPENE PUP Z/EENE JO Ved “@AISNIOU) LEEEL O} SOGAEL “ON [eLES | edA.—s012M YS813—dNOUD SANIT GN did AWWIIXNY LOeeNeCATERPILLAR G398 ENGINE 128 sued jeloads 10) 19 e6eq 0) oste 19/84 “4 BBed UO UMOYS ale syed duind GUBNE OL pue 6 sebeg uo uewoBueLy auIbUy GIEENE PUE ZPEENE 49 Led ‘@AISNIOU! ZEBBEL ©} SOGEEL “ON FEES 2 edh1—J018M YS814d—dNOUD SANIT CNV dNNd ABVIIXNY LOE8NZ oz 9-81-Lt13 ENGINE seam 01 8 6 Sebeg uo pars uawebuexiy aui6ua EOEENE ® ZHEENE Jo Wed dn-BE69EL “ON 1eHeS 4J912M YS014—dNOUD SANIT AUVITIXNY LYSPNE14 CATERPILLAR G398 ENGINE 34 ' 7 89 26 3 2» 2 30 2 6 | 2s" iu 9 a 19 \ 6 4 2 26 SNSBT7-REBUILO KIT- (Consists of all parts marked A) 16 Ccorrer e1N Tuo | WMPELLER. ‘985169 | SEAL ASSEN. onaup | "BELLOWS assem. 2 955168 | WASHER: ae: 160510 CC INDICATES CHANGE ‘2NQ55 WATER PUMP GROUP—Type 1 Serial No. 738906 to 731335 inclusive. Part of 3N&342_ and 3N3369 Engine Arrangements listed on Pages 9 and 10. Also part of 2N&301 Auxiliary Pump and Lines Group and 2N9507 Auxiliary Pump Arrangement shown on Pages 124, 128 and 81