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Software: Mastercam X6
Author: Mariana Lendel
ISBN: 978-1-926955-41-4
Revision Date: March 15, 2012
Notice
In-House Solutions Inc. reserves the right to make improvements to this manual at any time and without
notice.
Disclaimer Of All Warranties And Liability
In-House Solutions Inc. makes no warranties, either express or implied, with respect to this manual or
with respect to the software described in this manual, its quality, performance, merchantability, or
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as to its quality and performance is with the buyer. Should the manual prove defective following its
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incidental or consequential damages, so the above limitation or exclusion may not apply to you.
Copyrights
This manual is protected under International copyright laws. All rights are reserved. This document may
not, in whole or part, be copied, photographed, reproduced, translated or reduced to any electronic
medium or machine readable form without prior consent, in writing, from In-House Solutions Inc.
Trademarks
Mastercam is a registered trademark of CNC Software, Inc.
Microsoft, the Microsoft logo, MS, and MS-DOS are registered trademarks of Microsoft Corporation;
N-See is a registered trademark of Microcompatibles, Inc.; Windows, Windows XP, Windows Vista,
Windows NT and Windows 7 are registered trademarks of Microsoft Corporation.
GETTING STARTED
GETTING STARTED
Objectives:
NOTE: Use the same steps to download the rest of the files.
If the computer being used does not have an application to unzip compressed files, a utility called Win Zip can
be downloaded from www.winzip.com.
Download the necessary Tutorial files from this page.
Save the zip file to your computer, in a location you can easily locate using Windows Explorer.
Locate the downloaded zip file using Windows Explorer and double click on it. Win Zip should automatically
open, click on the Extract icon.
Extract to a location you can find, example your desktop.
Click on the Extract button.
The geometry files will now be unzipped to your post directory.
Menu Allows you to select all the functions in Mastercam to create geometry and
toolpaths.
Toolbars Can be used instead of the menu to create geometry and toolpaths.
Ribbon Bar Allows you to enter the values and settings that define the entities that you are
currently creating or modifying.
Function prompt Prompts the user for info.
Status Bar Allows you to set the attributes (color, level, style, and width) and the View/
Plane and Z depth currently used.
Toolpaths/Solid Manager Lists the history of the toolpath operations and solids.
Origin Geometry origin from which the system measures the point coordinates in X, Y
and Z axes in the current plane.
Graphic Area Workspace area in Mastercam where the geometry displays.
MRU Toolbar Lists the most recently used functions.
Quick Mask Toolbar Lets you select all entities of a specific type.
Scale Shows you a scale of the object on the screen.
View Port XYZ Axes Informs you which Graphics view, WCS and Toolplane/Construction plane you
are working in.
Settings
Customize
Choose the Open folder.
Select the OK button to load the Art toolbars and exit the Open dialog box.
Settings
Configuration.
Select Screen from the configuration Topics as shown.
Select the plus sign (+) beside the screen.
In Grid Settings enable Visible Grid and change the Spacing to X = 0.25 and Y = 0.25.
Set the Size to 1.0.
Choose the OK button to exit.
Select Yes to save the setting.
The grid will appear on your screen as shown.
NOTE: Currently the Art Library viewing and placement functionality is broken, following is an instruction set
to work around this issue.
This instruction set will convert one directory of your choice. The C-hook can convert multiple directories automatically
as well. Usually users are interested in one or two directories.
The current Art Library files are in a compressed MZX format they need to be changed to an MCX format so they can be
viewed by normal Mastercam File-Open command.
With Mastercam open, select Alt-C this will open the C-hook library.
Select MZX.dll as shown.
The following dialog will appear. You will want to Read a directory from an existing directory.
Select Read dir button, the next dialog ask for the destination of the source folder for the files you want to
convert.
Select the files icon and path to the source directory you want to write the files from.
The new dialog now asks for the destination folder for the converted files.
NOTE: If you want to keep the converted files in a separate directory, you must make the new directory before
trying to path to it. One could put them in the same directory as they would be a different file type.
Select the files icon and path to the directory where the converted files should be written. (this directory was
NOTE: All of the selected directory files will now be written into the new directory as MCX files and can be
selected using Mastercam File-Open commands.
This C-hook can also convert multiple directories all at once. If you want to convert the entire library make sure
you have a 1.5 GB free.
View, edit, and delete Art model components in the Art Managers history tree.
Modify the Art Model display in the graphics window by independently showing or hiding the Art Model or
geometry.
Analyze points and view statistics on the Art model features.
Change the resolution (number of points) in the Art model. Increasing the number of points makes the model
sharper, but also requires more time to regenerate.
Change the Art surface grid density (number and thickness of lines that make up the Art base surface display).
Regenerate and rebuild the Art model to reflect changes or deletions made to an Art base surface or its Art
surface operations.
Unload or load the Art Model from the Mastercam database. When you unload the Art model, it removes the
Art model from RAM, freeing up memory.
Undo or redo one or a series of Art operations.
The Manager can be hidden to gain more space in the graphics area for creating geometry. Press Alt + O to hide
the manager and Alt + O to reopen the manager.
Tutorials
Tutorial #1 ............................................................................................................................................13
Tutorial #2 ............................................................................................................................................69
Tutorial #3 ..........................................................................................................................................101
Tutorial #4 ..........................................................................................................................................167
Tutorial #5 ..........................................................................................................................................223
GEOMETRY CREATION
Please refer to the Getting Started section to set up the graphics user interface.
NOTE: Currently the Art Library viewing and placement functionality is broken, following is an instruction set
to work around this issue.
This instruction set will convert one directory of your choice. The C-hook can convert multiple directories automatically as
well. Usually users are interested in one or two directories.
The current Art Library files are in a compressed MZX format they need to be changed to an MCX format so they can be
viewed by normal Mastercam File-Open command.
With Mastercam open, select the Run User Application icon or, press Alt-C to open the
C-hook library.
Select MZX.dll as shown.
The following dialog will appear. You will want to Read a directory from an existing directory.
Select Read dir button, the next dialog ask for the destination of the source folder for the files you want to
convert.
Select the files icon and path to the source directory you want to write the files from.
Find C:\Documents and Settings\All Users\Documents\shared Mcamx6\art\Art Library\insect\ as shown.
Select the files icon and path to the directory where the converted files should be written.
C:\Documents and Settings\All Users\Documents\shared Mcamx6\art\Art Library\Insects\.
NOTE: All of the selected directory files will now be written into the new directory as MCX files and can be
selected using Mastercam File-Open commands.
This C-Hook can also convert multiple directories all at once. If you want to convert the entire library make
sure you have a 1.5 GB free.
In this step you will open a file from the art library.
File
Open.
Find C:\Documents and Settings\All Users\Documents\shared Mcamx6\art\Art Library\insect\ as shown.
Figure: 3.0.1
Xform
Scale.
Choose the All button.
When the Select All dialog box appears select the All Entities buttons.
Pick the End Selection button in the General Selection ribbon bar.
When the Scale dialog box appears. Choose Move, ensure Factor is set and input a value of 3.0 as shown in
Figure: 4.0.1.
Figure: 4.0.1
Create
Ellipse.
Select the Origin as the base point as shown.
Enter an X-Axis radius of 3.0"in the Ellipse dialog box as shown in Figure: 5.0.1.
Enter a Y-Axis radius of 2.0" in the Ellipse dialog box.
Figure: 5.0.1
This rectangle will be used to create a rectangular surface which all the other surfaces are based from.
Step Preview:
Create
Rectangle.
Art
New Art Base Surface.
Rectangular.
When the Rectangular dialog box appears select the button to pick the "Lower Left Point" as shown in
Figure: 7.0.1.
Figure: 7.0.1
Figure: 7.0.2
Select this button to select the "Upper Right Point" as shown in Figure: 7.0.3.
Figure: 7.0.3
Figure: 7.0.4
Figure: 7.0.5
NOTE: Resolution defines the number of grid points displayed per inch or millimeter. It controls how sharp the
model appears.
Figure: 7.0.6
NOTE: The outline of the insect might not appear on your screen. The surface will cover it.
Organic Surface is a relief surface which is defined as a point grid. It will grow and scale in an organic way automatically.
The surface requires closed chains on which you apply cross sections.
Step Preview:
Select the Hide Art button to hide the base surface. This will allow you to select the geometry easier.
Art
Create Art Surface Operation.
Organic.
Figure: 8.0.1
To end the chain double click the left mouse button or press Enter on your keyboard.
Pick the leg of the spider as shown to pick as an approximate starting point.
Select the OK button to exit the Chaining dialog box.
Figure: 8.0.2
Ensure Adjust Ridge is set to Normal and the Radius value is set to 0.125.
Figure: 8.0.3
Figure: 8.0.4
NOTE: To soften the ridge we will modify the surface using the Art Manager.
Figure: 8.0.5
Step Preview:
Figure: 9.0.1
Art
Create Art Surface Operation.
Organic.
When the Chaining dialog box appears leave the default settings and pick the Ellipse as shown in
Figure: 10.0.1.
Figure: 10.0.1
Figure: 10.0.2
Figure: 10.0.3
Figure: 10.0.4
Figure: 10.0.5
Choose the Hide Art Model button to allow you to see the surfaces.
Your part will appear as shown.
Select the double arrows to show the Advanced Parameters as shown in Figure: 11.0.1.
Figure: 11.0.1
Figure: 11.0.2
Select the OK button to exit the Advance Parameters - Organic dialog box.
Select the OK button to exit the Organic Surface Parameters dialog box.
Art
Create Textures.
Custom Textures.
When the Chaining dialog box appears choose the Window chaining method.
Figure: 12.0.1
Figure: 12.0.2
Figure: 12.0.3
From the list select the file Diamond.asl as shown in Figure: 12.0.4.
Figure: 12.0.4
Figure: 12.0.5
To modify the pattern double click on the Custom Texture surface Parameters.
Figure: 12.0.6
NOTE: The geometry is above Z0.0. We want to have the top of the geometry at Z0.0.
Art
Xform Art Base Surface.
When the Shift Art Model below Z Zero dialog box appears ensure Surface Top to is enabled as shown in
Figure: 13.0.1.
Figure: 13.0.1
In the number column choose 10. This will make Level 10 become the active level as shown in Figure: 14.0.1.
Figure: 14.0.1
Pick the All Off button. This will hide the entities in level 1 so they will not appear on the screen as shown in
Figure: 14.0.2.
Figure: 14.0.2
File
Save As.
Pick a location to save the file.
Enter the name "Tutorial #1".
Select the OK button to save the file.
In Mastercam, you select a Machine Definition before creating any toolpaths. The Machine Definition is a model of your
machines capabilities and features. It acts like a template for setting up your machine. The machine definition ties together
three main components: the schematic model of your machine components, the control definition that models your
controls capabilities and the post processor that will generate the required machine code (G-Code).
NOTE: For the purpose of this tutorial, we will be using the Default milling machine.
NOTE: If a Machine Group is already selected in the Toolpaths Operations Manager, do not select a new one.
To replace the current machine:
Expend the Properties and select the Files tab.
Click on the Replace button and select the desired machine from the CNC_Machine folder.
Machine Type
Mill.
Default.
Select the plus sign in front of Properties in the Toolpath Manager to expand the
Toolpath Group Properties.
Figure: 15.0.1
Figure: 15.0.2
NOTE: The Stock model that you create can be displayed with the part geometry when viewing the file or the
toolpaths, during backplot, or while verifying toolpaths. In the graphics, the plus shows you were the stock
origin is. The default position is in the middle of the stock.
A Roughing toolpath quickly removes the bulk of the material from the part. It generally uses a large tool to remove the
material.
Step Preview:
Art
16.1 Select a 1/4" Bull Endmill from the Library and set the tool parameters
When the Toolpath parameters appear click on the Select library tool button as shown in Figure: 16.1.1.
Figure: 16.1.1
Select the None button and then under Tool Types choose the Bull Endmill icon as shown in Figure: 16.1.2.
Under tool diameter pick Equal and input a value of 0.25.
Figure: 16.1.2
Pick the OK button to exit the Tool List Filter dialog box.
In the Tool Selection dialog box you will now only see 1/4" Bull Endmills.
Select the 1/4" Bull Endmill with a corner rad. of 0.03125 and then select the OK button to exit.
Make all the necessary changes as shown in Figure: 16.1.3.
Figure: 16.1.3
The Feed rate, Plunge rate, Retract rate and Spindle speed are based on the systems default settings. You
may change these values as per your part material and tools.
In the Comment field, enter a comment to help identify the toolpath in the Toolpaths/Operations Manager
such as the one shown.
Select the Art Base Surface Machining Parameters tab and make the necessary changes as shown in
Figure: 16.2.1.
Figure: 16.2.1
Use clearance only at the start and end of operation: if this option is selected the cutter will rapid to the
clearance plane only at the start and end of the toolpath.
Select the Art Base Surface Toolpath Parameters tab. Ensure the Cutting method is set to Rectangular Spiral
Roughing and change the Stepover Percent to 50.0 as shown in Figure: 16.3.1.
Make sure there is 0.02 Stock to leave in Z as well.
Figure: 16.3.1
Cutting Method: provides method for your application or design. When programming a toolpath, choose a
cutting method that will produce the most effective and efficient material removal process for your Art
model.
Rectangular Spiral Roughing: optimized for rouging but can be used to finish. Cuts a rectangular spiral
keeping the tool in constant contact with the material.
Stepover Percent: Sets the distance the cutter will overlap each pass of the cuter relative to the size of the
tool. The Stepover percent and Stepover distance values are associative; changing one value changes the
other.
Stock to leave in Z: Defines the amount of stock in the Z axis that remains on the part when the operation is
finished.
Backplotting shows the path the tools take to cut the part. This display lets you spot errors in the program before you
machine the part. As you backplot toolpaths, Mastercam displays the current X, Y and Z coordinates in the lower left corner
of the screen.
Make sure that the toolpaths are selected (signified by the green check mark on the folder icon). If the
operations are not selected choose the select all operations icon.
Make sure that you have the following buttons turned on (they will appear pushed down) to see the tool and
the rapid moves.
Select the Isometric view from the toolbar to see the stock.
Verify allows you to use a solid model to simulate the machine of a part. The model created by verification represents the
surface finish, and shows collisions, if any exists.
In the Operations Manager ensure the operations are selected. If the operations are not selected choose the
Choose the Verify Selected operations icon from the Operations manager.
In this step we will copy the roughing operation, select a different tool, change the parameters and create a finish
operation.
Select the roughing operation, while holding the right mouse button down drag the operation down below the
insert arrow and release the right mouse button as shown in Figure: 19.0.1.
Figure: 19.0.1
Release the right mouse button and choose the option Copy After as shown in Figure: 19.0.2.
Figure: 19.0.2
In this step you will change the tool, and cut parameters to create a finish operation.
Step Preview:
20.1 Select a 1/16" Ball Endmill from the Library and set the tool parameters
When the Toolpath parameters appear click on the Select library tool button as shown in Figure: 20.1.1.
Figure: 20.1.1
In the Tool Selection dialog box click on Filter as shown in Figure: 20.1.2.
Figure: 20.1.2
Select the None button and then under Tool Types choose the Ball Endmill icon.
Under tool diameter pick Equal and input a value of 0.0625 as shown in Figure: 20.1.3.
Figure: 20.1.3
Pick the OK button to exit the Tool List Filter dialog box.
In the Tool Selection dialog box you will now only see a 1/16" Ball Endmill.
Select the 1/16" Ball Endmill and then pick the OK button to exit.
Figure: 20.1.4
NOTE: The Art Base Surface Machining Parameters are the same because we copied the 1st toolpath.
Select the Art Base Surface Toolpath Parameters tab. Ensure the Cutting method is set to Rectangular Spiral
Roughing and change the Stepover Percent to 20.0 as shown in Figure: 20.2.1.
Make sure there is 0.0 Stock to leave in Z as well.
Figure: 20.2.1
Pick the Regenerate all dirty operations icon to generate the operation.
To Backplot and Verify you toolpaths see page 48 and see page 49 to review these procedures.
NOTE: To select both operations, hold down the Shift key while select them.
Select the Post selected operations button from the Operations Manager.
In the Post processing window make the necessary changes as shown in Figure: 21.0.1.
Figure: 21.0.1
NC File enabled allows you to keep the NC file and to assign the
same name as the MCX file.
Edit enabled allows you to automatically launch the default
editor.
Figure: 21.0.2
A G
About Graphics Views (Gview) ..................... 303 Graphic Area ..................................................... 4
Add ................................................................ 310 Graphical User Interface ................................... 4
Add Cut ......................................................... 310 H
Add Cut Trim ................................................. 310 Hide The 2D Geometry ................................... 47
Alternate Gray Scale ..................................... 316
I
Application Styles .......................................... 310
Art Base Surface ............................................ 304 Import Art Options ........................................ 312
Art Base Surface Toolpath Parameters ........... 57 Incline Surface .............................................. 306
Art Filter .......................................................... 76 Inverse .......................................................... 310
Art Manager .................................................. 318 L
Art Managers .................................................. 11 Linear black/white conversion ...................... 171
Art Mirror/Rotate ........................................... 74 Load/Store Cross sections ............................. 309
Art Model ...................................................... 304 M
Art Model Resolution .................................... 311 Machine Definition ......................................... 49
Art Resolution ................................................. 72 Mask ............................................................. 310
Axis Substitution ........................................... 281 Mathematical Luminescence ........................ 315
B Menu ................................................................. 4
Backplotting .................................................... 58 Merge A File From The Art Library ................ 229
Blend ............................................................. 310 Move to Origin .............................................. 181
Blend Edge .................................................... 310 MRU Toolbar ..................................................... 4
Border and Plane Surface ............................. 305 N
Bounding Box ................................................ 176
Negative ........................................................ 317
Browse Classic Design Library ....................... 318
C O
Organic Surface ....................................... 27, 304
Celtic Weave Surface .................................... 306
Origin ................................................................ 4
Create A New Art Base Surface ....................... 24
Create a Polar Line ........................................ 249 P
Create A Rectangle ......................................... 23 Parallel - Spiral Contained ............................... 87
Create A Textured Surface .............................. 40 Pattern on Contour ....................................... 307
Create An Art Swept Surface ........................ 255 Post processing ............................................... 66
Create the Text ............................................. 231 Post The File .................................................... 66
Cross Section ................................................. 309 Q
Custom Colour Weighting ............................. 316 Quick Mask Splines ....................................... 174
Custom texture ............................................. 308 Quick Mask Toolbar .......................................... 4
Cutting Method ............................................... 57 R
Cylinder Milling Spiral ................................... 283
Rast2Vec Converter ...................................... 171
D Raster to Vector ............................................ 170
Depth Cuts .................................................... 210 Rectangular Spiral Roughing ................... 57, 153
Downloading Mastercam Art Files .................... 2 Relief Surfaces .............................................. 304
E Ribbon Bar ........................................................ 4
Ellipse .............................................................. 21 Rotary Axis parameters ................................ 281
Ellipse Surface ............................................... 306 S
F Scale ............................................................ 4, 19
Filter Colors ................................................... 313 Scale C-section .............................................. 194
Function prompt ............................................... 4 Setting The Grid ................................................ 7
We hope you like what you see. If you haven’t already, be sure to check out the Table of Contents included at
the beginning of this sample for a full listing of topics covered. If you found the first tutorial useful, we’re
certain the rest of the book will help you along your way to mastering Mastercam.
X6TRAIN
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