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3073 South Chase Avenue 3073 South Chase Avenue 501 Orchard Road B.P. 159
Milwaukee, WI 53207 Milwaukee, WI 53207 #05-09 Wheelock Place F-71006 Macon Cedex
U.S.A. U.S.A. Singapore 238880 France
Phone: +414-769 4300 Phone: +414-769 4396 Phone: +65-738 6100 Phone: +33-3-8539 6300
Fax: +414-769 4730 Fax: +414-747 1766 Fax: +65-738 3353 Fax: +33-3-8539 6298
Nordberg Group
P.O. Box 307, 33101 Tampere, Finland, Tel: +358 20 484 141
http://www.nordberg.com, E-mail: nordberg.info@nordberg.com
Subject to alteration without prior notice. Bulletin 0753-12/99-MPD/Milwaukee-English © 1999 Nordberg Inc. Printed in U.S.A. Making you more profitable
Providing a Competitive Edge Through
Greater Capacity & Efficiency
Increasing capacity without significantly crushing station for the MP1000 and 80
increasing operating costs - that’s the goal percent more for the MP800. Yet productivity
of mining and aggregate producers is only one of the MP Series’ benefits.
throughout the world. Nordberg’s MP Design features that include a rotating
Series cone crushers put that goal within bowl, automatic tramp release, and large
easy reach. MP stands for maximum unrestricted feed opening help ensure that
power, and no similarly-sized conventional MP cone crushers perform consistently, no
crusher can match the performance of the matter what the application. Successful
MP1000 or the MP800. applications include:
Consistency
4
Adaptability
pivot point creates an active feed opening Time lost in disassembly and maintenance
that is able to adapt to increasing feed size. is time lost in production. The MP1000
This is a critical feature for secondary and MP800 incorporate features such as
crushing or pebble crushing where feed hydraulic cavity clearing and easy setting
size can vary dramatically. Plus the adjustment. These minimize downtime,
commonality of spares and the ability of helping ensure that the crushers are
The MP1000 accepting critical-
the short head bowl to accept coarse feeds available whenever they are needed. The size material from an autoge-
nous mill.
translates into low-cost spares support. MP Series makes routine maintenance
simple with user-friendly components.
Push a button and watch the crusher
either adjust-under-load or disassemble
for maintenance. All aspects of the MP
Series have been designed to maximize
cost-effective operation.
Achieving a Higher
Standard
Uniform production adjusted under load to compensate for
liner wear without turning off the feed.
The MP Series’ rotating bowl
compensates for feed segregation or High availability
uneven feed rates, and permits operation
The fully automated hydraulic tramp
of the crusher in a non-choke fed
release passes uncrushables
condition. Even wear in the crushing
instantaneously. The release system
cavity avoids localized restriction of the
maintains the crushing force and
feed opening, maintains a uniform crusher
automatically returns the crusher to its
setting, and achieves consistent size
production setting after a tramp
reduction. The hydraulic motor and gear
occurrence. A more reliable automated
drive adjustment provides finer control of
tramp release is not found on any other
the setting: the setting can be easily
crusher. The crusher’s availability is
further enhanced by its hydraulic clearing
system. Its large vertical stroke allows
A uniform crusher setting achieves material to fall easily. And the large release
and clearing stroke capability remains the
consistent size reductions. same throughout liner life. Hydraulic
rotation of the bowl provides additional
cavity clearing, if needed.
8
What’s inside …
High-performance engineering,
robust technology
Frame and Mainshaft
A The cast mainframe is ruggedly D Abrasion resistant wear liners and
designed to support maximum guards provide extra protection to
crushing loads and is manufactured areas exposed to material passing
to precise metallurgical and heat through the crusher. Arm and counter-
treatment specifications. High-strength shaft box guards are cast from high-
steel materials ensure durability under chrome Ni-Hard wear-resistant alloy.
severe crushing conditions. The mainframe liners are bolted to the
mainframe for easy replacement.
B The pedestal-type main shaft is rigidly
held in a tapered bore in the center of E The counter-shaft assembly is
the crusher frame. The main shaft is supported on bronze bushings. The
forged of high-strength alloy steel. entire counter-shaft box assembly is
removable for easy maintenance.
C The main shaft provides distribution
of oil to various high-performance
bearings.
E
D
C
B
A
10
E The main journal bearings are long-
contaminants.
11
Motion, Adjustment
and Tramp Release crushing cavity. This active crushing
motion at the top of the crushing
cavity prevents bridging of the cavity
A The crushing cavity and unique head
which commonly is encountered in
motion usher constant performance
machines with a more restricted head
even as crushing parameters change.
motion.
Cavity design is based on years of
crushing experience in a wide range C Bowl-retaining wedges engage a self-
of applications from coarse to fine tightening helix on the upper section
crushing. Nordberg provides follow-up of the bowl liner. This helix/wedge
service by providing customized liner retention system is both simple and
designs. Liners are selected or reliable.
designed to meet customer
requirements for throughput, size D Setting adjustments of the crusher
12
Hydraulics assure easy, fast
and safe operation
Heavy-duty hydraulic clamping cylinders Each of these functions is controlled
provide positive securement of the bowl independently from a remote hydraulic
during crushing. Adjustment of the console. There is no need for the operator
crusher setting while crushing is to be stationed near the crusher during
achievable using the automation operation. A nitrogen/hydraulic
features of the clamping cylinders and accumulator system with patented dual
the heavy-duty drive motors. function hydraulic cylinders provides
overload protection and a safe, quick,
Proven and reliable vibration sensors
and easy way to prevent or clear a
alarm the user or the automated system
jammed cavity.
when an overload crushing force is
encountered. Commonly, no corrective
action is required as the crusher
automatically returns instantaneously
to delivering high crushing forces to the
stone at the desired closed side setting.
13
Information technology for
optimization and control
The MP Series crusher is designed for The user-friendly system has a simple
automation. No other crusher has more touch-screen display, giving the operator
proven and effective standard automation easy access to monitor and control crusher
features than the MP cone crusher. station parameters during operation.
Standard automation features include RTD
instrumentation, sensors for detection of The benefits of using Nordberg’s
crushing force overload, proven and fully automation package include:
automatic tramp release systems, and • Increased production rate by
computer- or operator-activated setting maximizing the volumetric capacity
of the machine without overloading.
adjustment systems.
• Liner wear detection and indication
without having to leave the control
room.
MP Series Crusher Automation
• “New” fully automated setting
Package
regulation for maximum crushing
efficiency.
The optional MP Series automation
• Ability to control the entire crusher
package uses state-of-the-art technology station, including the feeder and
to provide optimum performance and discharge conveyor, from the control
room.
protection for any MP crusher. High
• Overload warning and protection that
performance is achieved by constantly signals the operator when there is a
potential overload condition.
monitoring cavity level, power draw, and
• Ability to trend various signals from
crushing force. the crusher, including power draw,
TPH, and setting.
• Easy connection to an existing plant
DCS system or PC.
14
With the MP Series cone crushers, Nordberg offers unparalleled
After-sales up close
15
Weights
STANDARD AND SHORT HEAD MP1000 MP800
Lb. Kg. Lb. Kg.
MP1000
Closed Feed Opening Feed Closed Side Minimum Compression
Opening A Opening B Setting Dimension C Ratio at Feed Opening
Shorthead Fine 64mm 128mm 8mm 2.00
Shorthead Medium 104mm 169mm 10mm 1.63 A
Shorthead Coarse 140mm 203mm 10mm 1.45
Standard Extra Fine 241mm 295mm 22mm 1.22 B
Standard Fine 242mm 300mm 25mm 1.24
Standard Medium 343mm 390mm 32mm 1.14
Standard Coarse 360mm 414mm 38mm 1.15
Nordberg MP Crushers are unmatched in their flexibility to adapt to a wide range of crushing conditions. The
minimum compression ratio shown above indicates that crushing begins at the feed opening. Due to the
Symons principle of crushing, the minimum compression ratio increases with liner wear.
16
Clearance Dimensions
MP1000 STANDARD & SHORT HEAD
NORDBERG CONE CRUSHER MP1000 MP800
Standard Shorthead Standard Shorthead
M
Hub Diameter (3’2-3/8”) (3’2-3/8”) (2’10-7/16”) (2’10-7/16”)
E. Base to Bottom of 310mm 310mm 280mm 280mm
U Main Frame Hub (1’0-3/16”) (1’0-3/16”) (11”) (11”)
F. Base to Bottom 670mm 670 762mm 762mm
of Oil Piping (2’2-3/8”) (2’2-3/8”) (2’6”) (2’6”)
G. Base to Top of 3660mm 3660mm 3385mm 3385mm
Turning Brackets (12’0-1/8”) (12’0-1/8”) (11’1-1/4”) (11’1-1/4”)
H
V
C C R. Overall Height of
Head Assembly
2070mm
(6’9-1/2”)
2070mm
(6’9-1/2”)
2110mm
(6’11-1/16”)
2110mm
(6’11-1/16”)
S. Head or Mantle 2392mm 2353mm 2114mm 2083mm
H Maximum Diameter (7’10-3/16”) (7’8-5/8”) (6’11-1/4”) (6’10”)
V
N
F
P S
D
E
A B
R
K
J BOWL HEAD
ASSEMBLY ASSEMBLY
17
Sieve (mm) CSS=50mm CSS=38mm CSS=25mm CSS=19mm CSS=13mm
90mm 97 — 100 100
75mm 92 — 98 99 — 100 100
50mm 67 — 81 86 — 94 99 — 100
38mm 54 — 64 68 — 78 92 — 98 100 — 100 100
25mm 38 — 45 48 — 54 65 — 80 94 — 98 99 — 100
19mm 30 — 35 37 — 42 51 — 62 82 — 90 96 — 99
16mm 25 — 29 31 — 35 43 — 53 73 — 82 92 — 97
13mm 22 — 25 26 — 29 35 — 44 63 — 73 83 — 93
10mm 18 — 21 22 — 24 28 — 34 52 — 61 70 — 91
6mm 13 — 14 15 — 16 19 — 23 36 — 44 50 — 57
MP800 MTPH 1460 — 1935 1100 — 1285 735 — 980 580 — 690 495 — 585
MP1000 MTPH 1830 — 2420 1375 — 1750 915 — 1210 720 — 900 615 — 730
The following factors will detract from crusher capacity and performance:
Crusher Capacities
1. Sticky material in crusher feed.
Cone crusher capacity charts are developed for use as an application tool to
properly utilize the MP crusher’s capabilities. The capacity figures shown 2. Fines in crusher feed (smaller than crusher setting) exceeding 10% of
crusher capacity.
apply to material weighing 100 pounds per cubic foot or 1600 Kg per
cubic meter. The crusher is one component of the circuit. As such, its perfor- 3. Excessive feed moisture.
mance is in part dependent on the proper selection and operation of feed- 4. Feed segregation in crusher cavity.
ers, conveyors, screens, supporting structure, electric motors, drive compo- 5. Improper feed distribution around circumference of crusher cavity.
nent and surge bins. Where used, attention to the following
factors will enhance crusher capacity and performance: 6. Lack of feed control.
7. Inefficient use of recommended connected horsepower.
1. Proper selection of crushing chamber for material to be crushed. 8. Insufficient conveyor capacity.
2. A feed grading containing proper distribution of the particle sizes. 9. Insufficient scalper and closed circuit screen capacities.
3. Controlled feed rate. 10. Insufficient crusher discharge area.
4. Proper feed distribution 360˚ around crushing chamber. 11. Extremely hard or tough material.
5. Discharge conveyor sized to carry maximum crusher capacity. 12. Operation of crusher at less than recommended full load counter-shaft
6. Properly sized scalping and closed circuit screens. speed.
7. Automation controls. The capacities and gradations shown in the tables are based
8. Adequate crusher discharge area. on results obtained from installations worldwide, crushing
hard and competent ores, rocks and minerals. To determine
effect of individual conditions, consult Nordberg.
Gradation Curves
Regarding Setting
100
90
80
70
PERCENT PASSING
60
50
40
30
20
10
0
4 5 6 7 8 9 13 16 19 25 38 75
10 20 30 40 50 60 70 80 90 100 mm
18
Providing a Competitive Edge Through
Greater Capacity & Efficiency
Increasing capacity without significantly crushing station for the MP1000 and 80
increasing operating costs - that’s the goal percent more for the MP800. Yet productivity
of mining and aggregate producers is only one of the MP Series’ benefits.
throughout the world. Nordberg’s MP Design features that include a rotating
Series cone crushers put that goal within bowl, automatic tramp release, and large
easy reach. MP stands for maximum unrestricted feed opening help ensure that
power, and no similarly-sized conventional MP cone crushers perform consistently, no
crusher can match the performance of the matter what the application. Successful
MP1000 or the MP800. applications include:
Nordberg Group
P.O. Box 307, 33101 Tampere, Finland, Tel: +358 20 484 140, Fax: +358 20 484 141
http://www.nordberg.com, E-mail: nordberg.info@nordberg.com
Subject to alteration without prior notice. Bulletin 0753-12/99-MPD/Milwaukee-English © 1999 Nordberg Inc. Printed in U.S.A. Making you more profitable