INTERACTIVE SCHEMATIC

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 RENR6432-02
February 2015

924G and 924GZ Wheel Loader

Hydraulic System
DDA2278-UP
RTA519-UP
RBB1128-UP
WMB967-UP
WGX919-UP
DFZ537-UP

© 2015 Caterpillar, All Rights Reserved Printed in U.S.A.

COMPONENT LOCATION
Part No. Part No. Machine Schematic
Description
924G 924GZ Location Location
Accumulator Gp - Brake 140-9251 140-9251 1 B-9, C-9
Accumulator Gp - Pilot 243-4398 243-4398 2 B-7
Accumulator Gp - Ride Control 223-9698 223-9698 3 D-7
Connector - Orifice 8C-0564 8C-0564 4 A-4, A-6
Connector - Orifice 3E-2335 3E-2335 5 C-6
Cooler - Hydraulic Oil Cooler, Standard 239-7394 239-7394 6 A-9
Cooler - Hydraulic Oil Cooler, Heavt Dut 239-7395 239-7395 6 A-9
Cooler As - Dual Disc Axle Oil 205-3652 205-3652 7 B-9
Cylinder Gp - Lift 141-7483 152-4187 8 C-6
Cylinder Gp - Steering 142-6251 142-6251 9 E-9
Cylinder Gp - Tilt 268-9437 152-5306 10 C-6
Cylinder Gp - Coupler, Standard 190-3085 11 E-8
Cylinder Gp - Coupler, Wide 188-0982 11 E-8
Filter Gp - Element 126 - 1818 209-3149 209-3149 12 A-9
Hand Metering Unit 214-4153 214-4153 13 D-9
Manifold 209-0789 209-0789 14 C-8
Motor Gp - Axle Oil Cooler 205-5268 205-5268 15 A-9
Motor Gp - Radiator Hydr. Fan 205-3669 205-3669 16 A-8
Motor Gp - Reversing Fan 205-3778 205-3778 16 A-9
Pump Gp - Brake / Fan / Filter 262-2875 262-2875 17 A-8
Pump Gp - Spplmnt. Steering 205-5266 205-5266 18 C-9
Pump Gp - Steering / Implement 163-2428 163-2428 19 B-8
Screen As 247-8298 247-8298 21 B-9
Sensor Gp - Brake Pump Pressure 224-4536 224-4536 17 B-8
Sensor Gp - Xmssm Neutralizer 290-5825 290-5825 22 C-9
Switch As - Axle Cooler Press. 3E-7690 3E-7690 15 B-9
Switch As - Float Press. 229-1537 23 A-6
Switch As - Ride Contr Disable 126-6916 23 A-6
Switch As - Sec. Steering 230-5771 230-5771 14 C-8
Tank Gp - Hydraulic Oil 201-8108 201-8108 20 A-8
Valve As - Foot Brake 144-8521 144-8521 22 B-9
Valve Gp - Ball, Dead Eng. Lwr 112-1817 112-1817 5 C-6
Valve Gp - Check 9T-1013 9T-1013 13 D-9, D-6
Valve Gp - Check, Back Press. 212-7521 212-7521 14 C-8
Valve Gp - Combination, Rlf/ Dvtr 173-4032 14 C-6
Valve Gp - Coupler Control 233-2549 14 D-8
Valve Gp - Implement 2 Section 209-0273 23 B-4, D-3
Valve Gp - Implmnt 2 Sec. W/ Regen 209-0270 23
Valve Gp - Implement 3 Section 209-0274 23
Valve Gp - Implmnt 3 Sec. W/ Regen 209-0271 23 B-4, D-3
Valve Gp - Implmnt 4 Sec. 209-0275 23
Valve Gp - Implmnt 4 Sec. W/ Regen 209-0272 23
Valve Gp - Intgrtd 3rd Fnct. Cntrl 262-9706 23 E-2
Valve Gp - Pilot, 2 Single Func. Lvrs 212-1301 212-1301 4 A-4, C-1
Valve Gp - Pilot, 3 Single Func. Lvrs 212-1304 212-1304 4
Valve Gp - Pilot, 4 Single Func. Lvrs 212-1306 212-1306 4
Valve Gp - Pilot, Joystick 212-1302 212-1302 4 A-4, C-1
Valve Gp - Pilot, Joystick / 2 Aux. 212-1307 212-1307 4
Valve Gp - Pilot, Joystick / Aux. 212-1305 212-1305 4
Valve Gp - Pressure Reducing 185-5209 185-5209 24 B-7
Valve Gp - Relief 251-0907 251-0907 25 C-9
Valve Gp - Ride Control 141-1481 141-1481 3 D-6
Valve Gp - Shutoff, Hydr. Drain 6V-7238 6V-7238 24 B-7
Valve Gp - Pilot Shut - Off 233-7133 233-7133 26 A-7
Valve Gp - Sol, Ride Control 297-1209 297-1209 26 D-7
Note: Refer to Parts Manuals for your specific machine.
TAP LOCATION

Tap Schematic
Description
Number Location
AA Implement Pump Load Sense Pressure C-8
BB Steering Pump Load Sense Pressure C-8
CC Implement Pump Pressure C-6
DD Steering Pump Pressure B-7
EE Pilot Supply Pressure A-7
FF Front Brake Pressure B-9
GG Tilt Cylinder Rod End Pressure C-6
HH Tilt Cylinder Rod Head Pressure C-6
II Rear Axle Cooler Circuit Pressure B-9
SOS Hydraulic Oil Sampling Port (SOS) A-9
FLUID POWER SYMBOLS
BASIC COMPONENT SYMBOLS

MAIN AUX.
PUMP: VARIABLE and
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
(FIXED)

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED

VALVE ENVELOPES
VALVES
VALVE PORTS

ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

CONTROL VALVES CHECK VALVES

AB AB

P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

MEASUREMENT ROTATING SHAFTS

PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT

or MANUAL and PILOT PILOT or MANUAL

MANUAL CONTROL SYMBOLS

PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

RELEASED PRESSURE PILOT CONTROL SYMBOLS

REMOTE SUPPLY PRESSURE

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

SUPPLY PRESSURE

ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO

DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN

BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER DIRECTION
ELECTRICAL SYMBOLS
Hydraulic Symbols (Electrical)

G M
Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)

Pressure Switch Pressure Switch Temperature Switch Electrical Wire

(Adjustable)

Electrical Symbols (Electrical)

Pressure Temperature Level Flow

Symbol Symbol Symbol Symbol

Wire Number Identification Codes

Electrical Schematic Example Hydraulic Schematic Example

Current Standard Current Standard

Harness identification code
This example indicates
wire 135 in harness "AG". Wire
Circuit Number Wire Color
Identification

325-AG135 PK-14
325-PK
Circuit Identification Wire Color Wire Gauge
Number

Previous Standard
Wire Color
Wire

325-PK-14
B A
Circuit Number Wire Gauge
Identification (EXAMPLE VALVE)
 9 8 7 6 5 4 3 2 1

INTEGRATED THIRD FUNCTION

(9) CYLINDER GP
STEERING
142-6251 (11) CYLINDER GP C1 C2
COUPLER
STANDARD
E 924G: 190-3085 E
(11) WIDE
924G: 188-0982

P T
PILOT SUPPLY
(FROM SHUT-OFF VALVE) (23) VALVE GP
INTEGRATED 3RD FUNCTION
CONTROL
924G: 262-9706

PT3 TO THIRD FUNCTION TO FOURTH FUNCTION

(3) ACCUMULATOR GP
RIDE CONTROL
223-9698 (3) VALVE GP P
RIDE CONTROL
S3
S3 (26) VALVE GP 141-1481
S2
S2
SOLENOID
RIDE CONTROL
(14) VALVE GP 297-1209
COUPLER CONTROL
233-2549
(13) VALVE GP
T LS P
(23) VALVE GP
D S1
CHECK
2 SECTION
LS D
9T-1013
924GZ: 209-0273

(13) HAND METERING UNIT (23) VALVE GP

214-4153 2 SECTION
(8) CYLINDER GP WITH REGENERATION
LIFT 924G: 209-0270
NOTE A
924G: 141-7483
924GZ: 152-4187 (23) VALVE GP
(5) VALVE GP
BALL 3 SECTION
924GZ: 209-0274 T
(14) VALVE GP DEAD ENG. LOWER (5) CONNECTOR
(25) VALVE GP CHECK 112-1817 ORIFICE
RELIEF (13) VALVE GP 3E-2335
BACK PRESSURE (23) VALVE GP
251-0907 CHECK
212-7521 3 SECTION
9T-1013 (14) VALVE GP N1 WITH REGENERATION
COMBINATION 924G: 209-0271
RELIEF / DVRTR GG
924G: 173-4032
(14) MANIFOLD (23) VALVE GP
209-0789 4 SECTION
FROM CONTROLLER 924GZ: 209-0275
(10) CYLINDER GP
TILT (23) VALVE GP
(18) PUMP GP 924G: 268-9437 4 SECTION
C SUPPLEMENTAL M
924GZ: 152-5306 WITH REGENERATION
C
STEERING 924G: 209-0272
205-5266 (14) SWITCH AS
SEC. STEERING.
230-5771 CC HH WIRED TO CONTROLLER
(22) SENSOR GP (1) ACCLMTR.GP
TRANSMISSION BRAKE TO THIRD FUNCTION TO FOURTH FUNCTION
NEUTRALIZER 140-9251
290-5825
DUMP RACKBACK LOWER / RAISE
FLOAT
BB P

TO REAR BRAKES AA

FF

TO FRONT BRAKES (19) PUMP GP

IMPLEMENT / (4) VALVE GP
(22) VALVE AS LS PILOT,
FOOT BRAKE STEERING
163-2428 (17) SENSOR GP JOYSTICK
144-8521 BRAKE PUMP 212-1302
(24) VALVE GP
(7) COOLER AS PRESSURE SHUTOFF
DUAL DISC BRAKES 224-4536 HYDR. DRAIN (4) VALVE GP
205-3652 6V-7238 PILOT
B JOYSTICK / AUX INDICATES COMPONENTS B
212-1305 USED ON 924G ONLY
AXLE OIL (4) VALVE GP INDICATES COMPONENTS
A2 PILOT USED ON 924GZ ONLY
(21) SCREEN AS
A1
DD T
JOYSTICK / 2 AUX
247-8298 924G: 212-1307
(4) VALVE GP
NOTE A: USED ON 924GZ
(4) VALVE GP
(15) SWITCH AS PILOT,
PILOT
AXLE CLR PRESS. JOYSTICK
(17) PUMP GP 2 SINGLE FUNCTION LEVERS
3E-7690 (23) SWITCH AS 212-1302
BRAKE AND FAN 924GZ: 212-1301 HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
(23) SWITCH AS
II 262-2875 RIDE CNTRL DSBL
FLOAT PRESS. (4) CONNECTOR (4) VALVE GP PILOT PUMP OUTPUT
(6) COOLER 924GZ: 229-1537 ORIFICE (4) VALVE GP
924G: 126-6916 PILOT STEERING / PILOT PUMP CIRCUIT
HYDR. OIL 8C-0564 PILOT SECONDARY STEERING PUMP
JOYSTICK / AUX
STANDARD : 239-7394 EE (4) CONNECTOR (4) CONNECTOR
212-1305
3 SINGLE FUNCTION LEVERS FOURTH FUNCTION
HEAVY DUTY : 239-7395 O ORIFICE ORIFICE 924GZ: 212-1304 STEERING CIRCUIT
(2) ACCUMULATOR GP AXLE COOLING / FAN CIRCUIT
8C-0564 8C-0564
PILOT (4) VALVE GP SUPPLY LINE
T S4
LINE PATTERNS (4) VALVE GP AXLE COOLING / BRAKE / FAN PUMP CIRCUIT
243-4398 PILOT
PILOT THIRD FUNCTION
EF JOYSTICK / 2 AUX LIFT CYLINDERS
Pressure Line 4 SINGLE FUNCTION LEVERS
924G: 212-1307 DRAIN / RETURN LINE
924GZ: 212-1306 COUPLER CYLINDER
P Pilot / Load Sensing Pressure
IMPLEMENT PUMP CIRCUIT
(16) MOTOR GP (16) MOTOR GP (4) VALVE GP TILT CYLINDERS
(24) VALVE GP WIRED TO CONTROLLER Drain / Return Lines
OPTIONAL RAD. HYDR. FAN PILOT AXLE OIL
PRESS. REDUCING
A REVERSING FAN 289-6393
185-5209
2 SINGLE FUNCTION LEVERS Component Group ELECTRICAL CIRCUITS
A
289-6394 (26) VALVE GP 924GZ: 212-1301
SOLENOID Attachment
PILOT SHUTOFF DUMP RACKBACK LOWER / RAISE BACK FORWARD (4) VALVE GP
FLOAT Air Line
233-7133 PILOT
THIS SCHEMATIC IS FOR THE 924G AND 924GZ WHEEL LOADER HYDRAULIC SYSTEM
(15) MOTOR GP 3 SINGLE FUNCTION LEVERS CALLOUTS
924GZ: 212-1304 MEDIA NUMBER: RENR6432-02
AXLE OIL YY Taps (Pressure, Sampling, Sensor - by letter)
(12) FILTER GP SCHEMATIC PART NUMBER: 203-3878, CHANGE: 04, VERSION: (-)
COOLER
209-3149 (4) VALVE GP
205-5268 (20) TANK GP 52 Components (By number) SCHEMATIC PART NUMBER: 203-3879, CHANGE: 03, VERSION: (-)
PILOT
SOS HYDRAULIC
4 SINGLE FUNCTION LEVERS
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
201-8108
924GZ: 212-1306 Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

9 8 7 6 5 4 3 2 1
MACHINE COMPONENT LOCATIONS
VIEW ALL CALLOUTS

12 21 20 19 14 3 9 13 5 8

16

15
17

18 7 2 1 23 24 4 26 9 22 8 10 11

2 20 1 24 26 4 14 19 5 10

12
6
924G
16
17

18 15 7 21 3 23 9 13 22 8 11
ABOVE IMPLEMENT VALVES
VIEW ALL CALLOUTS

EE HH

DD GG
FOOT BRAKE
VIEW ALL CALLOUTS

22

FF
IMPLEMENT PUMP PRESSURE
VIEW ALL CALLOUTS

CC

23
IMPLEMENT PUMP

AA
OIL FILTER
VIEW ALL CALLOUTS

SOS

12
STEERING PUMP LOAD SENSE

BB