Professional Documents
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Introduction
Table of Contents Page While we’ve enjoyed enormous problems. But before grabbing
benefits from the evolution of that meter, please read the
Safety ............................................................ 2 solid state technology, the fact following cautionary notes:
is that the microelectronics at 1. Suggested measurements
Getting Started ............................................... 3
the heart of that technology should only be made by
First Steps ..................................................... 3 requires clean power. Faster qualified personnel who have
speeds and lower voltages been trained to make these
Part I: Facility Distribution System mean that there is less and less measurements in a safe
Section 1: Receptacle Branch Circuit ................... 4 tolerance for anything less than manner, using proper
quality power. procedures and test tools
Section 2: Service Panels ...................................... 8 Power Quality (PQ) covers a rated for work on electrical
Section 3: Transformers ....................................... 10 wide range of issues, from volt- power circuits.
age disturbances like sags,
Section 4: Electrical Noise and Transients ........ 16 2. To the best of our knowledge,
swells, outages and transients,
Section 5: Lightning Protection .......................... 21 to current harmonics, to perfor- recommended solutions are
mance wiring and grounding. consistent with the National
Part II: Three-Phase Loads The symptoms of poor PQ in- Electric Code (NEC), but in
clude intermittent lock-ups and any case, NEC requirements
Section 6: Polyphase Induction Motors ............. 22 must not be violated.
resets, corrupted data, prema-
Section 7: AC Adjustable Speed Drives ............. 25 ture equipment failure, over- 3. We have tried to make the
Section 8: Commercial Lighting .......................... 30 heating of components for no information accurate and
apparent cause, etc. The ulti- current, but it is not intended
A Lineup of Power Quality Culprits ............... 31 mate cost is in downtime, to be a substitute for the
decreased productivity and specialized knowledge and
Test Tools ....................................... Back cover experience of professional
frustrated personnel.
This application note gives power quality practitioners.
you information on how to What this application note offers
troubleshoot PQ problems. It is a “starter kit,” not the final
also gives you information on word on PQ troubleshooting.
how to start fixing those
Ø2
Ø3
Ø1 Ø2
Laser Download
Printer
The VR101 is taken to the
computer. The optical wand
retrieves its data.
Copier
Analyze
Events are displayed in spread-
Figure 1.5 Performance wiring. sheet format in EventView
software. Charts, graphs and
waveform graphics are also
Table 1.2 Suggestions for performance wiring of branch circuits. provided for report generation.
Recommendation Reason
Check for loose connections. It’s easy to overlook the obvious.
Eliminate shared neutrals. In new Minimize load interaction and source
installations, pull individual neutrals impedance.
for each branch circuit.
Limit the number of receptacles per Minimize loading and load interaction.
branch circuit to three.
Limit length of 120V branch circuits Minimize source impedance.
to 50 ft. (15m).
Install dedicated branch circuits for all Keep victim loads and culprit loads separated.
laser printers and copy machines. Dedicated Conduit prevents coupling between circuits.
circuits should be run in their own conduit.
Install a green wire ground (don’t just Maintain a continuous, low impedance
depend on the conduit connection). ground.
Label all panels, circuit breakers and Strictly speaking, this won’t improve power
receptacles. quality, but it will sure make life easier for
the troubleshooter and the installer.
Check-out the service panel 2. Feeder neutral current High currents from unbal- 43, 41B for spectrum.
anced fundamental and 87 to find dominant
as follows: 3rd harmonics. frequency.
• Visual inspection 3. Feeder N-G voltage High voltage indicates Same
• Feeder conductor current test excessive current, near-zero
indicates possible subpanel
• Neutral conductor current test N-G bond.
(feeder and branch)
4. Branch L-N voltage Low voltage. Same
• Phase-to-neutral voltage test 5. Branch neutral current Shared neutrals. Same
(feeder and branch)
6. Voltage drop across Worn contacts. Breakers in 43, 87
• Neutral-to-ground voltage breaker contacts. need of replacement.
test (feeder) Hot breakers.
• Circuit breaker voltage drop
and current on branch phase
conductors vice panels; or that the understood that any funda-
The service panel is where the quickest way to reduce N-G mental current resulting from
effects of single-phase harmonic voltage was to install a the unbalance of single phase
loads are easy to measure. A jumper, or that the more loads among the three phases
true-rms meter ensures accurate grounds the better. In any will return on the neutral, but
readings of non-linear voltages case, remove all illegal a relatively recent phenom-
and currents (see “Why True- N-G bonds—no exceptions. enon is the third harmonic
rms, page 27). • Look for signs of overheat- (triplen) currents generated by
ing, such as discolored con- nonlinear single-phase loads
Visual inspection necting lugs. Loose con- that all return on the neutral.
nections and excessive load- The 1996 NEC for the first
• Look for an illegal Neutral- ing show up as heat. High time stated that “On a 4-wire,
Ground bond in subpanels. levels of harmonic current 3-phase wye circuit where the
This is a violation of the NEC that were not accounted for major portion of the load con-
as well as of PQ wiring. It is in the original wire sizing sists of nonlinear loads, there
also extremely common. If an can also cause overheating. are harmonic currents present
illegal N-G bond is found in Infrared sensors are the in the neutral conductor, and
one panel at a site, it is likely preferred method for the neutral shall be considered
to be in any number of them. non- contact temperature to be a current-carrying con-
Who knows why they’re measurement. ductor.” (Article 310, “Notes to
there: perhaps the installer • Of particular concern is the Ampacity Tables of 0 to 2000
was thinking that all panels size of the feeder neutral Volts,” Note 10.c). In effect, this
are wired like residential ser- conductor. It has long been requires that the neutral con-
ductor at least equal the size of
the phase conductor. This re-
quirement is based on solid re-
search: a 1990 survey of 146
sites nation-wide found that
22.6% of them had neutral
current in excess of 100% of
Line phase current!
Neutral Many experts would recom-
Ground
mend that the neutral be
N-G double the size of the phase
Bond conductor.
Panel Sub-Panel
• Check for shared branch
neutrals. Count neutral con-
ductors for branch circuits: if
there are fewer than the phase
conductors, there are shared
neutrals.
• Check tightness of conduit
connections, especially if the
conduit is being used exclu-
Figure 2.1 Sub-panel N-G bonds cause load return currents to flow on ground conductors. sively as the grounding con-
This causes corrosion of pipes in grounding system as well as noisy grounds.
ductor (not recommended).
Red
Black
208Y/120V
Neutral
3 - 5V
logic signal
400
they keep on taking hits from
transients.
• A lower Class might permit too
much let-through voltage that
could damage the load. Class
300
1 is recommended for switch
mode power supplies.
Applicable to 120, 120/208, and
• A Mode 2 device would pass 120/240 nominal voltages
transients to ground, where
they could disrupt electronic
200
circuit operation.
140
120
110 110V
100 Voltage-Tolerance
90 envelope 90V
80
70
40
0
0.001c 0.01c 0.1c 0.5c 1c 10c 100c 1000c
1µs 1ms 3ms 20ms 0.5s 10s Steady
state
Duration of disturbance in cycles (c) and seconds (s)
black
red kW1
kVA
Load
red kW2
black black
Why True-rms
True-rms test tools are necessary for accurate
measurements of distorted waveforms. For more
information, see the Fluke application note Why
True-rms, document number B0294A.
A comparison of average-responding and true-rms multimeters
Multimeter Reading
Waveform Description Average-sensing True-rms
DMM DMM
Square wave
(flat-top voltage) 10% high Correct
Current to single
phase diode rectifier 40% low Correct
Current to 3 phase
diode rectifier 5-30% low Correct
3.3A
Reactive
Reactive
Active Active 360 VAR
360 VAR
165 Watts 165 Watts
Capacitor
60 µF
VA
Harmonics
(nonwork
producing)
kW
(work producing)
480V Phase-to-Phase
Ø1
Ø2
Ø3
Lighting Panel
Figure 8.1
The minimum requirement for • CAT III-600V or higher In addition, instruments with
test tools used in PQ trouble- (CAT III-1000V) safety rating, recording capability, waveform
shooting are: which are appropriate for display and specialized mea-
measurements on power surements (such as harmonics,
• True-rms for accurate mea- circuits sags and swells, transient cap-
surement with harmonics
and distorted waveforms. ture, high frequency noise, etc.)
are needed.
The following Fluke test tools are referred to in this application note.
Model Fluke 43 Fluke 41B Fluke VR101S Fluke 87 Series III Fluke 36
Test Tools Power Quality Harmonic Voltage Event Digital ClampMeter
Analyzer Analyzer Recorder Multimeter
Power kVA, kW, kVAR, PF, DPF kVA, kW, kVAR, PF, DPF
Recording TrendPlot™, PC logging PC logging 4000 voltage events
Real-Time Clock • •
True-rms volts and True-rms volts and
Harmonics To 51st harmonic To 31st harmonic
current current
20 nanoseconds 1 microsecond 250 microsecond
Voltage Transients
with waveform event recording Peak MIN/MAX
Sags & Swells Single cycle MIN/MAX Single cycle 100 millisecond
(Voltage only) with trend event recording MIN/MAX
Sags & Swells
(Simultaneous Voltage Single cycle MIN/MAX
and Current)
Single cycle MIN/MAX Event recording with 100 millisecond
Outages
with trend duration MIN/MAX
Documentation, FlukeView ® FlukeView® 41 EventView™
RS232 Computer Power Quality Software Software Software
Motor In-rush Current Waveform with cursors MIN/MAX MAX Hold
Waveform 20 MHz scope Fundamental
Noise •
Peak • • •
True-rms • • • •
References and
acknowledgments Power Quality Troubleshooting
Learn to measure, diagnose and
• EC&M Practical Guide to Qual- solve PQ problems.
ity Power for Sensitive Elec- Part Number: 800919 - NTSC
tronic Equipment, 2nd Edition. 800927 - PAL
• Dranetz Field Handbook for The ABCs of Digital
Power Quality Analysis. Multimeter Safety Video Tape Fluke. Keeping your world
Learn how proper work up and running.
• Ontario Hydro Power Quality
procedures and equipment
Reference Guide. can protect you from hazards.
• Association of Energy Part Number: 609104
Fluke Corporation
Engineers: Fundamentals For sale at Fluke distributors, PO Box 9090, Everett, WA USA 98206
of Power Quality. or call the appropriate phone
Fluke Europe B.V.
number listed to the right
• IEEE Std 1100-1992: Recom- PO Box 1186, 5602 BD
Eindhoven, The Netherlands
mended Practice for Powering
and Grounding Sensitive Elec- Understanding and
For more information call:
U.S.A. (800) 443-5853 or
tronic Equipment. Managing Harmonics
Fax (425) 356-5116
• EPRI, Electrotek Concepts, Inc.: Part Number: 609096 Europe/M-East (31 40) 2 678 200 or
Fax (31 40) 2 678 222
Power Quality for Utility and
Canada (905) 890-7600 or
Industrial Applications Fax (905) 890-6866
• Power Quality Assurance Other countries (425) 356-5500 or
Fax (425) 356-5116
Magazine Web access: http://www.fluke.com
©1998 Fluke Corporation. All rights reserved.
Printed in U.S.A. 9/98 B0333UEN Rev A
Printed on recycled paper.