Warning:

1. This calcultion is provided to the user as-is. No warranties are made to the accuracy of the calculation, however it has
been tested inhouse and is working as expected. Author makes no claims nor accepts any liabilities arising due to use /
misuse of this calculation.

Notes:
1. Cells with Green background are input cells
2. Cells with Yellow background are lookup cells
3. All other cells are calculated values
4. Pipe size and thickness information is only updated till DN600 size. Other values coming soon
5. Values of CLASS600 and CLASS900 are updated only. Other values coming soon
6. Copy Column E and paste it along side to have more flanges evaluated.
7. This calculation is checked against Caesar II Version 6.10 Flange Leakage Calculation module and the results are inline
with it, as of 28-May-2013
8. This workbook is not protected, users can change values as they seem fair
 Copy entire Column E and paste it for as many flanges as required
Sr No Description Notation Unit 120
Loads
1 Internal Pressure P MPa 10.2
2 Axial Load N -53541
3 Bending Moment Nm 33452
General
4 Flange Class 600
5 Pipe Size 600
6 Pipe Schedule 80
Material Properties
7 Flange Allow. at Amb. Temp Sfs MPa 161
8 Flange Allow. at Design Temp Sfd MPa 153.029
9 Bolt Allow. at Amb. Temp Sa MPa 172.369
10 Bolt Allow. at Design Temp Sb MPa 172.369
11 Gasket Factor m 3
12 Gasket Factor y MPa 69
Dimension
13 Flange OD A mm 940
14 Flange ID B mm 548.08
15 Bolt Circle Diameter C mm 838.2
16 Hub Thickness at Small end g0 mm 30.96
17 Hub Thk at back of flange g1 mm 84.96
18 Hub Length h mm 101.4
19 Flange Thickness t mm 101.6
20 Nom Thk of Pipe/Nozzle Wall tn mm 30.96
21 Nominal Bolt Diameter a in 1 7/8
22 Number of Bolts 24
23 Area of Bolt at Thread mm2 1394
24 Gasket OD mm 685.8
25 Gasket ID mm 628.7
Calculations
26 Width of Gasket N mm 28.6
27 Basic gasket seating width b0 mm 14.3
28 b mm 9.4
29 Location of Gasket Load G mm 666.9
30 Equivalent Pressure Peq MPa 0.728
31 Total Pressure P MPa 10.928
32 Total Hydrostatic End Force H N 3815304.1
33 Total Compression Load Hp N 1211144.2
34 Bolt load for Operating Wm1 N 5026448.3
35 Bolt load for Seating Wm2 N 1364813.5
36 Area of Bolt for Operating Am1 mm2 29161.0
37 Area of Bolt for Seating Am2 mm2 7918.0
38 Required Area of Bolt Am mm2 29161.0
39 Bolt Stress % in Operating 87.18%
40 Bolt Stress % in Seating 0.14%
41 Is Bolt area Adequate YES
 Copy entire Column E and paste it for as many flanges as required
Sr No Description Notation Unit 120
42 Flange Design Bolt Load Oper W1 N 5026448.3
43 Flange Design Bolt Load Seat W2 N 5396086.3
44 Radial Distance R mm 60.1
45 Moment Arm hD hD mm 102.58
46 Moment Arm hT hT mm 115.35
47 Moment Arm hG hG mm 85.65
48 Hydrostatic End Force HD HD N 2405236.2
49 Difference HT HT N 1410067.9
50 Gasket Load HG HG N 1211144.2
51 Moment MD MD N.mm 246729132.78
52 Moment MT MT N.mm 162655252.81
53 Moment MG MG N.mm 103729132.22
54 Total Operating Flange Moment Moo N.mm 513113517.82
55 Total Seating Flange Moment Mos N.mm 462150871.12
Calculate Stresses
56 Operating Longitudinal Hub Stress SHO MPa 120.8
57 Operating Radial Flange Stress SRO MPa 132.9
58 Operating Tangential Flange Stress STO MPa 72.4
59 Seating Longitudinal Hub Stress SHS MPa 108.8
60 Seating Radial Flange Stress SRS MPa 119.7
61 Seating Tangential Flange Stress STS MPa 65.2
62 (1.5 x Sfd) / SHO 1.900
63 Sfd / SRO 1.152
64 Sfd / STO 2.113
65 Sfd / ((SHO + SRO) / 2) 1.207
66 Sfd / ((SHO + STO) / 2) 1.584
67 (1.5 x Sfs) / SHS 2.220
68 Sfs / SRS 1.345
69 Sfs / STS 2.468
70 Sfs / ((SHS + SRS) / 2) 1.409
71 Sfs / ((SHS + STS) / 2) 1.850
72 If above 10 values are > 1.0, All Pass PASS
OD of Flange Diameter of BCD
Size/Class 150 300 600 900 1500 2500 Size/Class 150
15 90 95 15 60.3
20 100 115 20 69.9
25 110 125 25 79.4
32 115 135 32 88.9
40 125 155 40 98.4
50 150 165 50 120.7
65 180 190 65 139.7
80 190 210 240 80 152.4
90 215 230 90 177.8
100 230 275 290 100 190.5
125 255 330 350 125 215.9
150 280 355 380 150 241.3
200 345 420 470 200 298.5
250 405 510 545 250 362
300 485 560 610 300 431.8
350 535 605 640 350 476.3
400 595 685 705 400 539.8
450 635 745 785 450 577.9
500 700 815 855 500 635
600 815 940 1040 600 749.3
 Number of Bolts
300 600 900 1500 2500 Size/Class 150 300 600
66.7 15 4 4
82.6 20 4 4
88.9 25 4 4
98.4 32 4 4
114.3 40 4 4
127 50 4 8
149.2 65 4 8
168.3 190.5 80 4 8
184.2 90 8 8
215.9 235 100 8 8
266.7 279.4 125 8 8
292.1 317.5 150 8 12
349.2 393.7 200 8 12
431.8 469.9 250 12 16
489 533.4 300 12 20
527 558.8 350 12 20
603.2 616 400 16 20
654 685.8 450 16 20
723.9 749.3 500 20 24
838.2 901.7 600 20 24
 Diameter of Bolts
900 1500 2500 Size/Class 150 300 600 900 1500
15 1/2 1/2
20 1/2 5/8
25 1/2 5/8
32 1/2 5/8
40 1/2 3/4
50 5/8 5/8
65 5/8 3/4
8 80 5/8 3/4 7/8
90 5/8 7/8
8 100 5/8 7/8 1 1/8
8 125 3/4 1 1 1/4
12 150 3/4 1 1 1/8
12 200 3/4 1 1/8 1 3/8
16 250 7/8 1 1/4 0 3/8
20 300 7/8 1 1/4 1 3/8
20 350 1 1 3/8 1 1/2
20 400 1 1 1/2 1 5/8
20 450 1 1/8 1 5/8 1 7/8
20 500 1 1/8 1 5/8 2
20 600 1 1/4 1 7/8 2 1/2
 Minimum Thickness of Flange
2500 Size/Class 150 300 600 900 1500 2500
15 14.3
20 15.9
25 17.5
32 20.7
40 22.3
50 25.4
65 28.6
80 31.8 38.1
90 35
100 38.1 44.5
125 44.5 50.8
150 47.7 55.6
200 55.6 63.5
250 63.5 69.9
300 66.7 79.4
350 69.9 85.8
400 76.2 88.9
450 82.6 101.6
500 88.9 108
600 101.6 139.7
Diameter of large end of Hub (X) Diameter of small end of Hub (Ah)
Size/Class 150 300 600 900 1500 2500 Size/Class 150
15 38 15
20 48 20
25 54 25
32 64 32
40 70 40
50 84 50
65 100 65
80 117 127 80
90 133 90
100 152 159 100
125 189 190 125
150 222 235 150
200 273 298 200
250 343 368 250
300 400 419 300
350 432 451 350
400 495 508 400
450 546 565 450
500 610 622 500
600 718 749 600
of small end of Hub (Ah) Length through Hub for Weld Neck (Y)
300 600 900 1500 2500 Size/Class 150 300 600
21.3 15 52
26.7 20 57
33.4 25 62
42.2 32 67
48.3 40 70
60.3 50 73
73 65 79
88.9 88.9 80 83
101.6 90 86
114.3 114.3 100 102
141.3 141.3 125 114
168.3 168.3 150 117
219.1 219.1 200 133
273 273 250 152
323.8 323.8 300 156
355.6 355.6 350 165
406.4 406.4 400 178
457 457 450 184
508 508 500 190
610 610 600 203
 Area of Bolt at the Thread from ASME B1.1 Table 6 ID of Spiral Wound Gasket (AS
900 1500 2500 Size Dia (in) Area (in2) Area (mm2) Size/Class
1/4 0.25 0.0318 20.5 15
5/16 0.3125 0.0524 33.8 20
3/8 0.375 0.0775 50.0 25
7/16 0.4375 0.1063 68.6 32
1/2 0.5 0.1419 91.5 40
9/16 0.5625 0.182 117.4 50
5/8 0.625 0.226 145.8 65
102 3/4 0.75 0.334 215.5 80
7/8 0.875 0.462 298.1 90
114 1 1 0.606 391.0 100
127 1 1/8 1.125 0.763 492.3 125
140 1 1/4 1.25 0.969 625.2 150
162 1 3/8 1.375 1.155 745.2 200
184 1 1/2 1.5 1.405 906.4 250
200 1 5/8 1.625 1.606379 1036.4 300
213 1 3/4 1.75 1.9 1225.8 350
216 1 7/8 1.875 2.16031 1393.7 400
229 2 2 2.5 1612.9 450
248 2 1/4 2.25 3.25 2096.8 500
292 2 1/2 2.5 4 2580.6 600
2 3/4 2.75 4.93 3180.6
3 3 5.97 3851.6
ID of Spiral Wound Gasket (ASME B16.20 Table 9) OD of Spiral Wound Gasket (ASME B16.20 Table 9)
150 300 600 900 1500 2500 Size/Class 150 300
19.1 15 31.8 31.8
25.4 20 39.6 39.6
31.8 25 47.8 47.8
47.8 32 60.5 60.5
54.1 40 69.9 69.9
69.9 50 85.9 85.9
82.6 65 98.6 98.6
101.6 95.3 80 120.7 120.7
90
120.7 120.7 100 149.4 149.4
147.6 147.6 125 177.8 177.8
174.8 174.8 150 209.6 209.6
225.6 222.3 200 263.7 263.7
274.6 276.4 250 317.5 317.5
327.2 323.9 300 374.7 374.7
362 355.6 350 406.4 406.4
412.8 412.8 400 463.6 463.6
469.9 463.6 450 527.1 527.1
520.7 520.7 500 577.9 577.9
628.7 628.7 600 685.8 685.8
Gasket (ASME B16.20 Table 9) Pipe Size and Thickness
600 900 1500 2500 Size/SchedOD STD XS XXS
31.8 31.8 31.8 31.8 15 21.3 2.77 3.73 7.47
39.6 39.6 39.6 39.6 20 26.7 2.87 3.91 7.82
47.8 47.8 47.8 47.8 25 33.4 3.38 4.55 9.09
60.5 60.5 60.5 60.5 32 42.2 3.56 4.85 9.7
69.9 69.9 69.9 69.9 40 48.3 3.68 5.08 10.15
85.9 85.9 85.9 85.9 50 60.3 3.91 5.54 11.07
98.6 98.6 98.6 98.6 65 73 5.16 7.01 14.02
120.7 120.7 120.7 120.7 80 88.9 5.49 7.62 15.24
90 101.6 5.74 8.08
149.4 149.4 149.4 149.4 100 114.3 6.02 8.56 17.12
177.8 177.8 177.8 177.8 125 141.3 6.55 9.53 19.05
209.6 209.6 209.6 209.6 150 168.3 7.11 10.97 21.95
263.7 257.3 257.3 257.3 200 219.1 8.18 12.7 22.23
317.5 311.2 311.2 311.2 250 273.1 9.27 12.7 25.4
374.7 368.3 368.3 368.3 300 323.9 9.53 12.7 25.4
406.4 400.1 400.1 400.1 350 355.6 9.53 12.7
463.6 457.2 457.2 457.2 400 406.4 9.53 12.7
527.1 520.7 520.7 520.7 450 457 9.53 12.7
577.9 571.5 571.5 571.5 500 508 9.53 12.7
685.8 679.5 679.5 679.5 600 610 9.53 12.7
 10 20 30 40 60 80 100 120 140 160
2.77 3.73 4.78
2.87 3.91 5.56
3.38 4.55 6.35
3.56 4.85 6.35
3.68 5.08 7.14
3.91 5.54 8.74
5.16 7.01 9.53
5.49 7.62 11.13
5.74 8.08
6.02 8.56 11.13 13.49
6.55 9.53 12.7 15.88
7.11 10.97 14.27 18.26
6.35 7.04 8.18 10.31 12.7 15.09 18.26 20.62 23.01
6.35 7.8 9.27 12.7 15.09 18.26 21.44 25.4 28.58
6.35 8.38 10.31 14.27 17.48 21.44 25.4 28.58 33.32
6.35 7.92 9.53 11.13 15.09 19.05 23.83 27.79 31.75 35.71
6.35 7.92 9.53 12.7 16.66 21.44 26.19 30.96 36.53 40.49
6.35 7.92 11.13 14.27 19.05 23.83 29.36 34.93 39.67 45.24
6.35 9.53 12.7 15.09 20.62 26.19 32.54 38.1 44.45 50.01
6.35 9.53 14.27 17.48 24.61 30.96 38.89 46.02 52.37 59.54