BY Miccrranics Electrical Manual TL14 & ML35-40 Centurion 7 Sourcing Control ny With M5 and Sigma5 Rov.15 12/20/2011Electrical Manual 1) MILLTRONICS TL14-15, ML35-40 Models ‘Sexvino Youn Mera. Currie Nezee ron Mone THAn 25 YEARe Table of Contents ‘Transformer Connection Alert... conn v Electrical Safety Rules. vi Machine Schematic... 4 Centurion 7200 Front Panel Connections... ace deoction serene coca 22 Centurion 8200 Front Panel Connections. 25, Remoie Hand Controller Wiring (option). 28 Bar Feeder Wiring (option) sien pn nemnietinengree MUTL14-16 Electrical Panel Layout 30 MLTL14-15 Electrical Panel Part List... 34 ML36-40 Eloctrcal Panel Layout... 32 ML35-40 Elecircal Panel Pars List ~ Sourcing. 33 ML35-40 x 240" Electrical Panel Layout... 34 ML35-40 x 240" Electrical Panel Parts List Sourcing 35 Drive Parameters. 36 ‘Yashawa MS Spindle Drive Parameters, Lathes. aan aTRiRIRRT aR RaRSRAOD Sigma § Axis Drive Parameters For TL14 37 ‘Sigma § Axis Drive Parameters For ML35-40. 37 ONC HO Listing... 38 7200 Series Front Panal Main Assembly Parts List. 39 7200 Series Front Panel Kit $202-3,-4 (Front View, 4 shown) 39 7200 Series Front Panel Kit 5202-3,-4 (Rear View -4 shown) 40 7200 Series Front Panel Sub Assembly Kit 5203-2 Parts List at 7000 Series Front Panel Sub Assembly Kit 5203-2.... 8200 Serios Front Pene! Main Assembly Parts List £8200 Serias Front Panel Main Assembly Parts List ‘8200 Series Front Panel Kit 5208- (Front View) £8200 Serias Front Panel Main Assembly Parts List. ‘8200 Series Front Panel Kit 5208- (Rear View) 8200 Series Fron! Panel Sub Assembly Kit §209- Parts List... 44 £8200 Series Front Panol Compact Flash Location.......1n00n £8200 Series Jumper Location For 9647-2 Daughter Board ii Rev 15eo Electrical Manual ww MILLTRONICS TL14-15, ML35-40 Models ‘Sexy Your METAL CUTTING NEEDS FOR MORE THAN 25 YEARS Manual Revision History 1-22-02 Original ML22 version. MS spinle system, and Sigma? axis dives and motors 10-702 Add ML18, update electrical drawings to Revision B, remove Dorian turet wiring, update VO listings é 12-16-02 Rev3 Added NIL28 for Slomaz & M5. Updated electrical schematics \ 2-28-03 Rev 4 Incorporate Centurion 7 Schematics, front panel assembly, and mag panel supporting M28 3-17-03 Rev 5 Add ML14 Panel. Add MLZ2 details 1o ML22-28 panel layout 11-12-03 Edit cover page and header to inciude ML25. 5-11-04 Rev 6 Creaied for non-transmission models only ML14, 16, 26 521-04 Misc file corrections and added remote hand controller drawing 4-18-05 Rev 7_Update schematics, power connection information, and axis drive parameters. 2.10.05 Rev 7 Edit cover page to include ML18 40-12-08 Rev 8 Update schematics 5-12-08Rev 8 Update schematics to revision C, stil rev 8 manual. Add bar foedor and conveyor wiring 12.11.06 Update front panel parts list 45.07 Rev9 Update for Sourcing /O machines. 06034087 schematic number. 59.07R9.1 Add ML36-40 8-10-0793 Rename ML14 & 15 to TL 14815. New style ML15 (two-speed non-geared) is TL15 4-4-8 9.3 Update logo and minor changes to electical print 8-28-08 Rav 10 Change fuses fer crouit braakers, add bar foador estep ewitch p11, change schomatic version to A. 9-18-08 Rev11_ Add Bar Feed e-stop to TBSD & GE on reset circuit page. Eliminate 2-Electrical Manual 1) MILLTRONICS 714-15, ML35-40 Models ‘SERVING YOUR METAL GUTTING NEEDS FOR MORE THAN 25 YEARS mae P ee TT ae 23 oe ~ . hy sme ss n wn | ay pt [aw aaa amare Ts “1 Rov 15Electrical Manual ww MILLTRONICS TL14-15, ML35-40 Models ‘SeRMING YOUR METAL GUTTING NEEDS FOR MORE THAN 25 YEARS. 2 Rev 15MILLTRONICS Electrical Manual TL14-15, ML35-40 Models ‘SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS — rane cme 0 SOCK EAE "as eel : Pow es oramunat Ouce he t ey ” . wi | ‘wo a0 SFT Lae ~ , ma BAY H on Ree STR mR eee [ooo way 07 [ARF crow ic rCe 13 Rev 15Electrical Manual 1) MILLTRONICS TL.14-15, ML35-40 Models ‘SERVING YOUR METAL GUTTING NEEDSFOR MORE THAN 25 YEARS. om [ou ove ese (ESat é {| Po green Soot [Ela oo epee E en ati MEE Me [ET Ene VT FP ewo > sae 14 Rev 15Electrical Manual MILLTRONICS TL14-15, ML35-40 Models ‘SERVE YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS “0 eax co sm) CS a as cen vir aw wn Boa 18 Rev 15Electrical Manual wa MILLTRONICS TL14-15, ML35-40 Models ‘SERVING YOUR METAL GUTTING NEEDS FOR MORE THAN 25 YEARS, cr sie ner wewe wate tt)“ Ba cevURIDN vr tomy 7 [PF soiKm 16 Rev 15Electrical Manual ww MILLTRONICS TL14-15, ML35-40 Models 'SERMNG YOUR METAL GUTTING NEEDS FOR MORE THAR 25 YEARS R= ceMTRIIN v 7 Rev 15Electrical Manual @) Miccrronics TL14-15, ML35-40 Models ‘Semviue Your METAL CUTF We NEEDS FOR MORE THAN 25 YEARE FE I RPE vont man vat af Seo eS = CENTRIIN VL 18 Rev 15at) MILLTRONICS PINE IR T-E Electrical Manual TL.14-15, ML35-40 Models hatin Peace ce ne wor ce wate [11 ee cen vt own Pano 19 Senne YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS Rev 15~) MILLTRONICS Electrical Manual ML35-40 Models ok MORE Tran 25 Years ee [ae ea ps ee ae a qn cope > [tcc enn nce mae wa ve [a1 REET a es cane it Pw vero [Pr 20 Rev 15@ wy MILLTRONICS Electrical Manual TL14-15, ML35-40 Models 'SERVNG YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS SPIVOLE ORIENT OFFSET FEATURE inthe we ni sires erty ot = = eer ri is somes cone : Bettas tics | i" on? ara LH 4 ce J Topoyoy t Top Tol ' ie [se7 1D 5 0G = 5 @2[a}ofif it [opal 4 on a EWS (eau [aiae a nwa cine wean ve | = [cern ver ono |e ee a oa a Rev 15Electrical Manual wg MILLTRONICS 1114-15, ML35-40 Models ‘vs You MEAL CUT NEEDS FOR Mone THAN ERS Centurion 7200 Front Panel Connections 7200 Molded Front Pane! Connection Diogran FOR SCLRCING SYSTEM ee es Wow ie Fhonips meres ena Bia oe (toe Say iy esau Low lari cae OD oeaey ohh as el = Peano} Toe iN Oa 2 Rev 15ww MILLTRONICS Electrical Manual TL14-15, ML35-40 Models emu YouR METAL CUTTING NEEDS FOR Mone THAN 25 YEARS ae - (RELI LN CHG TAD CERIN VEL Rev 15@ Electrical Manual a) MILLTRONICS TL14-1, ML35-40 Models [SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 Yeans H = yn ma ee a f | PP covecT AGE — TAO, Tso = [cena Ta aoe wae, eS 24 Rev 15Electrical Manual MILLTRONICS TL 14-15, ML35-40 Models Centurion 8200 Front Panel Connections 8200 Molded Front Pane! Connection Diagran FOR SOURCING SYSTEM oi Ec ime ro 4 Fs Solr ‘ir te L] Loe H Pe Gl eerste) . oa af Gl , (rman eee EEE sree — Mpg mar o (Femmes —} 8 | op B a [necro een a a Fe eee [pis consra ver fos ocr Rarer 25 Rev 15a) MILLTRONICS Electrical Manual TL 14-15, ML35-40 Models SSemve Your Mera. Curra Nezae ron Mone Tua 25 Years 2 Rev 15@ Electrical Manual wy MILLTRONICS 1114-15, ML35-40 Models SeavNG YoUR METAL GUTTING NEEDS FOR MORE THAN 25 YEARS (seme pen cerns xT] PE cowecricn oct aro 7 Rev 15Electrical Manual MILLTRONICS TL14-15, ML35-40 Modols ‘SERVING YOUR METAL GUTTING NEEDS FOR MORE THAN 25 YEARS Remote Hand Controller Wiring (option) : fa ao OME WONG rm os \ L. parm] “SRR end L a zeman’), ' b lsas-cose| LJ F ha | 7 | ‘ | ‘RENGTE HAND CONTHOKLER — SMRCING 1/0] es poe poe ena mora =r rank 28 Rev 15Electrical Manual ww MILLTRONICS 1114-15, ML35-40 Models ‘SERNG YOUR METAL GUTTNG NEEDS FOR MORE THAN 25 YEARS T eo — 4 (a) > BESS Hl T= fe a fi | : H SEE PAGE 2 FUR LIVE TIL MMCHTES = a 7 eae =e amar Be — ene FY ier 2 Rov 15Electrical Manual 1) MILLTRONIGS 714-15, ML35-40 Models ‘SERVING YOUR METAL GUTTING NEEDS FOR MORE THAN 25 YEARS ML/TL14-15 Electrical Panel Layout @ a0 E ; : 7 fel ee] ke a a a 7 (5 | 1 Fa Dh fe mi c é : 5 ; z ‘ lt {7} a 73] r | 12| 4 a 2 isuro may very fem acll machine pane depending on machine contigraton, 30 Rev 15@ wy M Electrical Manual ILLTRONICS L14-15, ML35-40 Models 'SERMNG YOUR METAL GUTTING NEEDS FOR MORE THAN25 YEARS ML/TL14-15 Electrical Panel Part List rem | STOCK DESCRIPTION ary REMARKS 7 [BS:5i_ACSPNOLE CONVERTER, CHRMREAZTPEO Ferd frskw wala 5.60 [AC SPINDLE CONVERTER, CNR-MREAZ0T5 oro 7 KW 7 [2555 [ACSPINDLE INVERTER, CIAR-MSAZTPSO Tord |S KW LTA B5.65_|AC SPINDLE INVERTER, CIMR MSAZO‘T “oro |i KW 3_[ 1420 _ VASKAWA (VS-@56MR5) REACTOR CODE NOXOTOOSD | 1 orO"|7-5 KWSPEED SONDLE “,_ [RESZ_[GONTACTOR-S0AWP LGIDSOTT le RL-121 [AUX CONTACTOR zit (5.103 |THREE POLE SOAP CIRCUIT BREAKER + [ee TA5e (CB-128 [THREE POLE_5AMP CIRCUIT BREAKER Jon reac (66-115 [SINGLE POLE SAMP CIRCUIT BREAKER i [ess (08-176 [SINGLE POLE TAMP CIRCUIT BREAKER 1 [e575 B-177 [SINGLE POLE 2AUP CIRCUIT BREAKER” 2 |e 2057 5 | (GE=127 [TWO POLE SAMP CIRCUIT BREAKER 7 [ee AC. (05-160 [TWO POLE BAMP CIRCUIT BREAKER 1 [e6 28AC (€8.153 |ULAG0 THREE POLE {CAMP CIRCUIT BREAKER 1 |ce2 (GB-159-[ULAE0'SINGLE POLE SAMP CIRCUIT BREAKER [ee 17 (CB-153 [UL489 THREE POLE 10AMP CIRCUIT BREAKER i _|e6 19A86 (05-156 |UL469 THREE POLE SOAMP CIRCUIT BREAKER {7 es 20a5c [UL APPROVAL ONLY (SEE SCHEWATIC PAGE 5) 2 |e xAsc, CBZASS I-02 [CONTACTOR, STANDARD Kee ¢ [PRE103 JCONTACTOR, REVERSING i feo RL-107 OVERLOAD, 2.4 AMP kee [OVERLOAD (SEE SCHEWATIC PAGE 3) 1 (koa 7_| 1846 [DISTRIBUTION LOOK 5-POLE z | Sw-199 | DISCONNECT-69 AMP TEA [Fos | PR35_|BREAKOUT BOARD, Jt Jt 4 |FOR SOURCING INTERFACE 0 | “AW 90|AXIS DRIVE MODULE YASKAWA NO, SGOVIRBADT 2 i [7584 _[AC INTERFACE ASSY, SOURCING i 73.30_|TERMINAL BLOCK 4-POSN,, TOP ENTRY 2 4. [-1BS2 [TERMINAL BLOCK JUMPER 10 POSN. 22 15-33 |TERMINAL BLOCK LABEL TAB, SHEET OF 110 08 |__| 7831 [TERMINAL SLOGK END Piece H 73_| 5.75 REGULATED POVIER SUPPLY, 24 VDC, 5 AMPS * “14 | P5.77_ REGULATED POWER SUPPLY. 5 VDC, 2.5 AMPS H 15 _| RL-105 |RELAY, SAFETY 7 6 | RL-190_BsV GAMP TINY RELAY & BASE 3_[ORIA, ORO, ORT2, HMI 7 L-RETE_ [CONTROL RELAY, =24 VOC COL he R75 RELAY SOCKET BASE + 7_[_TR-14_[TRANSFORWER, 05 VKA, S060 HZ 1 [HOV at Rev 15Electrical Manual ww MILLTRONICS TL14-15, ML35-40 Models “SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS ML35-40 Electrical Panel Layout 14), [75] [76] 7 7 a 3 7 q 6 70 2 Rev 15m ILLTRONICS Electrical Manual 1114-15, ML35-40 Models Seen Your MerAL CUTTING NEEDS FOR MORE THAN 25 YEARS ML36-40 Electrical Panel Parts List ~ Sourcing rrem [ STOCK DESCRIPTION ary] REMARKS Re aera ema neroron cooenanoioeas [a aT Tit jroonn eset Recon sonetooeieet —[ tae br 7a porno a oe See Earacrnnors fe [amar four moro Onc Tere _ [arte froeace sur orcoronener Eee Soe NOPSLE SUP CROAT SRE pie a ee Sfieniigr RREDSE ROP Guu GreUronenEr | ——[enioueese scnevees Sy [Lay TSE SOE GAP CRCUT EME Ta Seca esc a os en VETTES ; Suse Piss oasur ore SETS : So PIE alr Una SOR STSTENS EEE pe perce oreo hee . Soe a aR hae Acar SMU REE 7 feton wns Etna ere TE PASEO] aoa Hass paoononnisse SPO poe [eat paenour sows i peneaunsn meRracE : Een Oa Dae ROOT Sfeeescemne ems ape SE NE ERS : Tear pn ear SE RT = vv Fras fem ose oer 6poat 7 Sear eaten Flouteey : Ee a ArT execs se | an EV See emamomeornoa| 1 faeces oar ae [2AV GMP TINY RELAY & BASE (SPINDLE BREAK OPTION) [SP BRAKE, RUN D'S. Sono aE : © a= eae Ten sr ene acceron aoe ner omner es OTE fara Sasi nar tae re : Fae” pSurheLr mearTH oN foul Sah RSSNE CETTE CUED a Fea Seems eee et SOCETE —| Wat lao SO RTORRCTIRE Ee ee tSoatce nine STATES Se paves ee SES TED HME RSLS 33 Rev 15Electrical Manual MILLTRONICS TL14-15, ML35-40 Models ‘Sexe Your Mera. Currie Neos FoR Mone THAn 25 YEARE ML35-40 x 240” Electrical Panel Layout (ML40x240 shown 34 Rev 15@ wy MILLTRONICS Electrical Manual 114-15, ML35-40 Models ‘SERYING YOUR METAL GUTTING NEEDS FOR MORE THAN 25 YEARS ML35-40 x 240” Electrical Panel Parts List- Sourcing rem | STOCK DESCRIPTION ary | REMARKS RRS COTRCTOR TR VEST papeED OMY FT fiACRETE CONTAGTOR Fy IREL ASOT BSSeED OMY ing RASUANA NS soon REvGrOR CoGE NoxTOOL{ Tara fr ew > [tension vs seme, nencron cebe necine [toro [RW Tat ASEAN NE SSGUREY REACTOR CODE NOGOIDSE [Toro VEW ffm eomeronorne fF GE ie RRL Rave uP ORCUTT BREE en Sead MAS POLE AMP CCT SHEER feat GE 7 MO POLE SMP ORGUIT SHEARER Baise GE [AGE POLE OAD CRCUT OREM este oo ENTREE RELAY DEEOT TP : Ls (aac on STANDARD ST , [Hue leouscron aevensine fea Ae Seo aA Be RL-108 [OVERLOAD 4 AMP_ 1 |Ka,K2e — a Hisar pstmauron steoc parr z oT restr soieD {Foe So uRENS TERRE * Sen Ne EEE OA i—fieeamonsts panes Riche ols VE MCDLE TASTE fe a Se RS HERBIE SY SOUR t "TS-30_|TERWINAL BLOGK 4-POSN, TOP ENTRY Ed 19 [71e.c2 [TERMINAL BLOCK JUMPER. 10 POSH. 22 "Te.31_|TERMINAL BLOCK END PIECE 1 14_|PS:76_[REGULATED POWER SUPPLY_24 VBC. 3 AUPS 1 15_|PS-77_|REGULATED POWER SUPPLY, 5 VOC, 2.5 AMPS i 16_| RL-105 RELAY, SAFETY 1 7 | RL-120 AV BAMP TINY RELAY & BASE 3 TA EOS, 66 781821 _[TERWINAL BLOCK 3 yo [-RE-74 [CONTROL RELAY, +24 VOC CON 2 lena aR L75_|RELAY SOCKET BASE 2 | TR1d TRANSFORMER, 0.5 VKA, S060 HZ 1 PS-60_[AG SPINDLE CONVERTER, CINR-MRSAZOTS Tord [TW 21 [7P5-56 JAC SPINDLE CONVERTER, CINR-MR5AZ016 Toro [19 KW PS.83 [AC SPINDLE CONVERTER, CIN-MR5A2030 “oro [30 KW. PS.55_[AG SPINDLE INVERTER, CIMR-MSAZ0T? Tord [tt KW. 22 [-PSS57_IAG SPINDLE INVERTER, CIMR-MBAZOTS Tord |e KW PS.82_|AG SPINDLE INVERTER, CIMR-MSA2C30. “Toro [a0 KW. 7 [FULT FUSE HOLDER BRANCH FUSEHOLDER [1A [30 KWSYSTENS ONLY FU80_| FUSE-SOAMP 1450 BRANCH FUSES SEA [30 KW SYSTEMS ONLY. 95 Rev 15@ wy MILLTRONICS Drive Parameters Yaskawa MS Spindle Drive Parameters, Lathes 2142011 Electrical Manual 1114-15, ML35-40 Models ‘SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS. ML30-40 ck PARAMETER DESCRIPTION ZaKW | 30KW| TSKW | 17KW_ ‘C1-01 | P Gain /High gear 220 |" 125 | 100 | 60 | (C1-02 || Gain Hig gear 300_| 609 | 400 | “400 ‘61-03 | Proportional Gain/ Low gear 230 30 [0 | 0) €1-04 | | Gain | Low gear 100 600 800 15_| ‘C4-06 | Proportional Gain/ SV Mode 7High gear| 50 | 40_| 100 | 60 ‘C1-06 | | Gain | SV Node / High gear 400_[ 400 | 100 | 80 ‘C1-07 | Provottional Gain/ SV Mode /Lowgsar_| 40 [40 | 40] 40 ‘C1-08 | I Gain / SV Mode /Low geer 109 _|100_| 100 | 100 (C4-00 | Torque Filter 40 [4.0-[-4.0_[ 10 C4-10_| Sof Stat Time 35 | 30 | 30 | 30 [CHB | Zero Speed Detect 30 [0 [3] CHIE Motor Code o7_|-e2 | 030 ‘C1-26-| Max RPM (in Motor RPM) '3000_|-8000 | “8000 | ~A000. (64-27 | Transmission Rato, high 1862 | 1852 | Wve [nla ‘€4-20-| Transmission Rato, ow (0556 | 0556 | ne | nla (CA-31 | High gear motor flux evelin SVimeds | 70 | 70 | 70 | 00 ‘C1-33 | Low gear motor ux level in SV mode a5 | ro | 70_| 85 (61-34 | Servo Mode Base Speed Ratio 4.0 | 1.0 [ 4.0 | 10] (€4-35 | Zoro Spoed Brake Time. o [oo 1 o| ‘GIBB BIZ |B CNPin 10 Selecion a ° (C1-36Bit3 | SV Mode Enabled a 1 [64-38 Bitt [ Load Meter Filer a i ‘C156 | Inverter Capacity Seloaton a [es ,~.e |7 | (C2 parameters for orient oni ‘G2-01 | Orient Postion /seias required RX || KK 62-02 | P-Gain High 1518 | 15 [20 Coa | P Gan tow | 6 | 696 ‘€2-05 | P Gan (nigh orient) 30 [40] 40 | 20, ‘€2-06 | | Gain (high orien!) 750_| 100_| 100 [too €2-07 | P Gain (low orient) 15 40 40, 30. €2-08 || Gain (low orient) 750 400 100 150 ‘G2-08 | Onent compiete width Ss [5 [5 [6 2-10 | Orient complete width cancel 10 40. 10 10 ‘€2-11 | Orientation Speed 400_|~400_[ 400 | 400 ‘62-12 | BCD Stop Position Reterencs Resaluion | 9 | 1.0 | 1.0 | 4.0 ‘C2-16 | Magnetic Fiux Level 0_| 60 | 60 | 60 €2-22 bit 4 | Tune-up Operation Disabled 4 £ 4 * ‘€2.22 bit 6 | Encoder Selection = Volor pas (G2-22 bit | Rotation of motor spindle ~ T=same oe ] This listing contains the spindle drive parameters that have beon changed by Mlironics Manufecturing, All other parameters remzin unchanged and are the faciory default settings by Yaskawa Rev 15@ Electrical Manual Pt) MILLTRONICS L14-15, ML35-40 Models ‘Senvnc Your METAL CUTTING NEEDS FOR MORE THAN 25 YEARS Sigma 5 Axis Drive Parameters For TL14 The following table lists the exis crive parameters changed by Miltronics. Al other parameters remain set tothe Yaskawa factory default settings. TL EN x Zz (000 | 0000H ‘0000H 100 600 600 11 | eso] || 02 300 | 300 +103 200) 200 170__|_1400H 140041 212 2498 5000. 300 362 [L726 401 100 100 409 fooo| | 1000 506 ° 0 s0A_| Bi00H ‘1004 50B | 6548H [e5aaH ‘600 0 a) Sigma 5 Axis Drive Parameters For ML35-40 ‘The following tables list the axis crive parameters changed by Miltronics. All other parameters remain sat to the Yaskawa factory default settings. ML35-40 Pt x = 000 0000H 0000H 100 80 [600 tor] 205] 470) 102 40] 400 103 so] 250 170, 1400H | 14004 zi] 2499 | 6000 300 360) 88 aot 30 2 [408 | 000th | 0001 . 409 1500 | 250) 506 ° ° soa | 8100 | 81008 508 | 6548H | 65081 300 of 37 Rev 15Electrical Manual L14-15, ML35-40 Models Senvinc Your Meval CUTTING NEEDS FOR MORE ThAN 25 YEARS. CNC I/0 Listing eo my) MILLTRONICS Inputs Outputs OL EStoppea 01 Software Estop 04 Air Pressure 02 mist 05 Tool Change 03 Flood 06 Lube Fault oa cw 07 Door Open 05 cew 08 zero speed 06 spindle Running 09 Drive Fault 07 spindle Allow 1D Remote C-Start 08 Tool Chenge 11 Chuck Guard Open 09 Allow Reset 12 % Home Switch 10 InManual 13 spindle Jog 1L Delayed Estop 14 Jog 1 12 spindle Reverse 15 Jog 2 13 Spindle Creep 16 Jog 2 15 LOW RRNGE 17 Jog 4 17 End of Cycle 18 Manual 18 Mise Ncode 23 Foot Switch 20 HIGH RANGE 23 Edit Switch 15 Tap/Shift Gain 24 X Hone Switch 23 Hyd Pump 29 LOW RANGE 49 spare Funcl 27 HIGH RANGE 50 Spaze Punc2 28 Chiller Fault 51 Spare Func? 29 Rapid Jog 1 52 Spare Func4 30 Rapid Jog 2 37 2 Drive Enable 31 Rapid Jog 3 38 X Drive Enable 32 Rapid Jog 4 42 Axis Drive Enable 34 RmcHDW POV1 43 Pragati CW 35 RmeHDW FOV? 44 Pragati ccw 37 % brive OK 54 EndofcylLight 38 K Drive OK 59 TATLSTOCK IN 39 Pragati Bit 1 56 TAILSTOCK OUT 40 Pragati Bit 2 62 Attention Light 41 Pragati Bit 3 63 Alarm Light 42 Pragati Bit 4 43 44 45 46 47 48 49 55 56 Pragati Perity Pragati Locked amt HDW Axis 1 RM HDW Axis 2 Rmt HDW Set Coord/Dig Spindle Lube Pump (MLL! TOOL SETTER Up to Speed TAILSTOCK PRESSURE TAILSTOCK FOOT SWITCH Rev 15Electrical Manual 2 ~ MILLTRONICS 1L14-15, ML35-40 Models x 23 [SERVING Your METAL CUTTING NEEDS FoR MORE THAN 25 YEARS 7200 Series Front Panel Main Assembly Parts List rem | Sock DESCRIPTION ary REMARKS 7 | 18-517 [7000 SERIES FRONT PANELLABEL 7 2 | Sw.247 |SWITCH.TWIST TO RELEASE E-STOP 4 'SW230"OVERIDE KNOB FOR FEEDRATE AND SPROLE 2 [Aare 3 [S821 JOVERRIDE SWITCH: SPINDLE 1 fesyvsoz26 SW.322 [OVERRIDE SWITCH FEEDRATE + feswvsoz27 (C7 OPERATOR'S ELECTRONIC HANDWHEEL 4 | seven [LOPERAT 7oR0| 3__[-WP-7O_|C7 OPERATORS ELECTRONIC HANDWHEEL COVER, [7 ORO] LATHES ONLY 7200 Series Front Panel Kit 5202-3,-4 (Front View, -4 shown) B Micraonice Rev 15Electrical Manual ww MILLTRONICS TL14-15, ML35-40 Modols ‘SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS 7200 Series Front Panel Main Assembly Parts List ‘STOCK No DESCRIPTION ary {3806.2 |7000 SERIES FRONT PANEL E-STOP GABLE ASSEMBLY 'SW-247 [SWITCH-TWIST TO RELEASE E STOP (CB.84_[CABLE-CY MATRIXIN (CN3] (€8-85_|CABLE-CT LIGHT (CN6) (08-172 [LVDS CABLE FOR 12.1” OPTREX (CB:174 [CNS FRONT PANEL RISBON CABLE, ‘CO-286 [Stn LEFT ORIENTED EUROS TYLE 2 POSTION POB BLOOK WISCREW TERMINALS| FP.79_|GASXET-VKIMB LCD FRONT PANEL FP-176_|7OOGIEODO SERIES FRONT PANEL MES® _[12.1" TFT €00°600 LVDS LCD. ‘SP.93 _[STANDOFF-1.25" HEXI616 'SW-245 |SWITCH-CE E-STOP NIC CONTAOT ‘5207-96 [C7ICB OPTREX TO MOLDED FRONT PANEL CABLE (no longer used) 16 7200 Series Front Panel Kit 5202-3,-4 (Rear View.-4 shown) Rev 15M ILLTRONICS Electrical Manual TL14-15, ML35-40 Modols [SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN25 YEARS 7200 Series Front Panel Sub Assembly Kit 5203-2 Parts List ‘STOCK NO. DESCRIPTION ary REMARKS ‘647-1 [e7 PROGRANINED KEVEOARD ENCODER BOARD wear [C7 PROGRANINED NCB MOTION CONTROL BOARD 706-1 [c7 Mov POWER SUPPLY BD-159 [c7 PoM-9568 MOTHERBOARD BD 160 [CHIP-256NEG MINI DWV SDRAM (CBA5I [CABLE:-FLOPPY, FOR BD-159 1700007531 C54 [SBC FLOPPY INTERNAL CABLE 04053119 used togetner c8-ag [CABLE.C7 NIINI DIN KEYBOARD co-262 [CONNECTOR-PC104 16-198 [chiP-osmieG COMPACT FLASH Toro Te198 [CHIP-256NEG COMPACT FLASH Dori PCa FLAT SUS PLATE FOR CT CNC 700) SERES FP PS-91 ['Z OPTREX ENICOTT INVERTER FOR MESS 'sP-40 [SPACER - #5%.125" 125 NYLON. SPLO6- WASHER - #4 NYLON Sw-108 [SPACER — t6mar6 THREAD 9e-5 [C7 12" OPTREX LCD t2v CABLE ASSENGLY = ELI 7000 Series Front Panel Sub Assembly Kit 5203-2 #9 SOCKET LOCATED UNDER BD-159, 4" Rev 18@ Electrical Manual ww MILLTRONICS TL14-15, ML35-40 Models noe ‘SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS 8200 Series Front Panel Main Assembly Parts List ITEM DESCRIPTION ary REMARKS [3000 SERIES FRONT PANEL LABEL 'SW-242 |SITCH- TWIST 10 RELEASE E-STOP ‘SW-260 JOVERIDE KNOS FOR FEEDRATE AND SPINDLE | 3\¢ f=vas7625-2 2 [sw-s01 [OVERRIDE SWITCH. SPINDLE lasvvso226 ‘SW.322 [OVERRIDE SWITCH FEEDRATE 4 _[25vvs0227 [C7 OPERATORS ELECTRONIC HANDVIHEEL s2721 ear 1 oRo| WP-70_[G7 OPERATOR'S ELECTRONIC HANOVIEEL COVER__| 7 ORO[ LATHES ONLY, 8200 Series Front Panel Kit 5208- (Front View) GORE THT ELECTRONIC HANDWWHEEL ASSY q SHOWN 2 Rov 16Electrical Manual wy MILLTRONICS L14-15, ML35-40 Modols SERVING YOUR METAL GJTTING NEEDS FOR MORE THAN 25 YEARS 8200 Series Front Panel Main Assembly Parts List DESCRIPTION ary 1699-2 {700010000 SERIES FRONT PANEL E-STOP CABLE ASSEWBLY ‘SV/-242 [SNITCH TWIST TO RELEASE E STOP (08-84 _|CABLE-C7 MATRDKIN (CNS) (C8-86_|GABLE-C7 LIGHT (CNB] (08-112 [LVDS CABLE FOR 12.1" OPTREX (CB.114 [ENS FRONT PANEL RIBBON CABLE (60-266 [5mm LEFT ORIENTED EUROSTYLE 2-POSTION POS BLOCK WSCREW TERMINALS) FP-79_|GASKET-VK/MB LCD FRONT PANEL 'FP-176 [700018000 SERIES FRONT PANEL. MESO [17.1 TFT B00"600 LVDS LCD. ‘SP-98_|STANOOFF-1.25" HEXISIE ‘Svi-245 |SIMITCHCE E-STOP NiC CONTACT 5203-08 |C7/CB OPTREX TO MOLDED FRONT PANEL CABLE. (phased out adopior 2b) 16 Rev 15> Electrical Manual a) MILLTRONICS TL14-15, ML35-40 Models ‘Strvnc Yous MsTAL Curma NEED® FOR MORE TwaN 25 YEARE 8200 Series Front Panel Sub Assembly Kit 5209- Parts List Sree DESCRIPTION ary REMARKS 18844 |GOM2 PORT GABLE ASSEMBLY FOR BD-157 {8803 _|G8 KEYBOARD ENGODER CABLE ASSEMBLY 8964 _|¢8 ETHERNET CABLE ASSENBLY {9657-7 [G7 PROGRANNED KEYBOARD ENCODER BOARD. {9647-2 [G7 PROGRANMED NCE MOTION CONTROL BOARD. ‘9706-5 [68 7207250 WATT POWER SUPPLY BD-162 [C6 PENTIUN M SBC MOTHERSOARD ‘08-112 |QUADRANGLE 12.1" CUSTOM CABLE (€8-194 [C5 USB CABLE (WITH FEMALE CONNECTORS) 0__| 0500-3 |67 1 OPTREX LCD 12V CABLE ASSEMBLY Ti_[-CU-85 |GRINTEL PM 1.86 400 TRAY 12 _|1G-204 [cs 2G COMPACT FLASH 1e_| 10-202 [os MEMORY MODULE 512M SODDZ 4_[ PL-94_|FLAT SUB PLATE FOR C8 CNC 8000 15 _[PS-51 [17 OP TREX ENICOTT INVERTER FOR MISS 16_| SP-40_ [SPACER #0" 125". 125 NYLON 17 | "$P-06 WASHER - #4 NYLON 718_| SP-109 |SPACER — 5mm's6 THREAD 18_|_ SP-r6_INYLON SPACER. = [68-196 |i METER USB A WALE TO MALE CABLE ITEM (Shown on folowing pagas 44 Rev 15Electrical Manual gy MILLTRONICS TL14-18, ML35-40 Models 'SERMING YOUR METAL GUTTNG NEEDS FOR MORE THAN 25 YEARS IC-204 (2B) COMPACT FLASH CARD SLIDES INTO SOCKET. FAN SUPPORT ERACKET MUST RE INPLACE ON BOTTOM SIDE OF MOTHERBOARD, PROPER FAN ORIENTATION, 45 Rev 15Electrical Manual nt) MILLTRONICS TL14-15, ML35-40 Models SERVING YOUR METAL GUTTING NEEDS FOR MORE THAN 25 YEARS 1s Jumper Location For 9647-2 Daughter Board i bene aes ae sa, vt ea i Es cOs2 JUMPER 1x2 a St PINS 15+16 3 oa a 9647-2 Daughter Board 1 Meter US® A Male to Male Cable C8138 46 Rov 16