| FOR APPROVAL f PLTU MALUKU UTARA (2X7 MW) TIDORE , MALUKU UTARA WATER DRUM DESIGN CALCULATION HN «| aresano FORAPPROIAL wo | wer 77 [ero f lef rev] OTE DESCRIPTION peer. | creck | APPROVAL CONSULTANT fi no 30 PENASONUERINGS OWNERS OWE NO. CONTRACTOR ConsomTiuM oF esponsibiry rekadaya , |[seneions rrom connec] elektre’ kao" elektrs ha Hes ‘SHANDONG MACHINERY | & Gb T -atbio GROUP CORPORATION \enooR: CONTRAGTINO :{004-B1=PO=008-R PROJECT NO_: T 10048 DEN DOCNO + TOMBEPCALO PROVECT PLTU MALUKU UTARA, (2x7MW) TIDORE , MALUKU UTARA Te WATER DRUM DESIGN CALCULATION DATE SGAATURE SOME EET OF Ree. ores 2010 | one a ies JOB No cent pOCNo. nena. 94.4a0.0020 Rey 0TABLE OF CONTENTS 1 CONTENTS cover ‘TABLE OF CONTENTS REVISION SHEET CONTROL DESIGN DATA SHEET CALCULATION OF SHELL & HEAD THICKNESS CALCULATION OF NOZZLE SADDLE SUPPORT CALCULATION PAGE 2 Poge 2REVISION SHEET CONTROL TONS. REMARK REVISIONS 3] 4[ 5] 6 T2]3[ 4) 3] (seve For Approval Issue For Approval Issue For Approval Issue For Approval Issue For Approval issue For Aporoval Issue For Approval Issue Far Aparoval issue For Approval Issue For Approval Issue For Approval | ]lssue For Approval Issue For Approval Tesue For Approval Issue For Approval a >DESIGN DATA SHEET Design Code Design Specification Reference Item Name Orientation Fuld Inside Diameter of Steam drum Wall thickness (nominal) ‘Total Length (TL to TL) Operating Pressure Operating Temperature Design Pressure Design Temperature MAWP Hydrostatic Test Pressure (1.5 x MAWP) Corrosion Allowance Joint Efficency Weight = Empty ~ Full of water Material : Head Shell Nozie ing Manhole 3 Max, Allowable Stress Head : A516 Gr 70 Shell : A516 Gr 70 Nozzle : A 106 Gr B A105 Manhole : A516 Gr 70 ‘Testing Methode : 1. NDT 1.1. Radiographics Test 1.2 Ultrasonic Exemination Test 2. Impact Test 3. Hydro Test Heat Treatment Methode : Pre Heat. PWHT Note: ‘ASME SECTION I, 2007 EDITION, 2009 ADDENDA, Water Drum Horizontal Water & Steam Bar 1) The manufacture pipe tolerance of 12.5% have been considered as Is customary in trade practice. (Ref. PG-27.4 Note 7) Page :4 Peepaced By 1 TH checked By SVEN Approved By: BROPT, DINAMIKA ENERGITAMA NUSANTARA CODE ASME SECTION |, 2007 EDITION, 2009 ADDENDA CALCULATION OF SHELL AND HEAD THICKNESS Goneral Design Data Design Pressure P= 91000Psi = 82.77 Bar Design Temperature 626.00 “F 330.00 %C Corrosion Allowanco 0.118 Inch 3.00 mm Shell Data : Material of Shelt A516 Gr70 Allowable Stress at Design Temperature of Shell "9088.00 Psi 131.88 Mpa Inside Diameter of Shell 37.40 Inch 960,00 mm Seam to seam of Shell 194.69 Inch 4945.00 mm. Inside Rad. Corr. of Shell = (ID/2)+Ca 18.82 Inch 478.00 mm ‘Allow. for threading & structural stabilty (PG-27.4 note £ 0.00 soint Efficiency 4.00 Factor rom Table PG-27 4 note 6 040 Head & Manhole Data : Head Type = 2:1 Semi Elipsoidal Material of Head A516 Gr70 Inside Diameter of Heed (Major axis) oh 37.40 Inch 1950.00 mm Minor axia b 9.35 Inch 237.50 mm Allowable Stress at Design Temperature of Head Sh = 1908800 Psi = 131.66 Mpa Ingide Rad. Corr, of Shell = (I012)4Ca Re 18.82 Inch = 478.00 mm Allow. for threading & structural stability (PG-27.4 note: 0.00 Joint Efficiency E 1.00 Factor from Table PG-27.4 note 6 y 0.40 Manway Round Diameter Dm 18,00 Inch = 487.20 mm Relnforcement Pad Yes Material of Reinforcement Pad A816 Gr70 Allowable Stress et Design Temperature of Reinf. Pad Sp = 19088.00 Psi 131.86 Mpa Factor bt 0.026 Inch 086 mm Ratio Sh/Sp ‘sisp 4.000 Material of Manhole Cover A516 Gr 70 Manhole Diameter 18.00 Inch 457.20 mm Allow. Stress at Design Temp. of Manhole Cover Sm = 19088.00 Psi 191.66 Mpa Diameter q 18.00 Inch 482.60 mm 1. Minimum required thickness of upper shell per PG-27.2.2 PxRol(SsxE-(1-y)xP)}+C+Ca ts 4.04 Inch 26.46 mm Use nominal plate thickness of Uppor Shell ts 2.25 Inch 57.45 mm Satisfactory oK 2, Minimum required thickness of bottom shell per PG-27.2.2 a, Opening Parallel to Vessel Axis as per PG-52.2 Lonaitudinal =< ———> Logitudinal pitch 4.43 Inch 105.00 mm. Diameter of Hole 2.03 Inch 51.60 mm Efficiency El=(p-ayp 0.5086 b. Opening Transverse to Vessel Axis as per PG-52.3 Angle of Circumferential Pitch from centre line Shell as? Circumferential Pitch 294 Inch = 74.71 mm Diameter of Hole 2.03 Inch = 51.60 mm Efficiency Ec=(p"- dip" 0.2083 Check Requirement PG-52.3 SEI > OK Page:5 + MSN Approved By: BFO| PP Prepared By : THO CheckedPP, DINAMIKA ENERGITAMA NUSANTARA CODE ASME SECTION |, 2007 EDITION, 2009 ADDENDA, ¢. Holes Along Diagonal as per PG-52.4 To calculate value of E, we have to find the abscissa (p-d)p and the ratio p/p B Longitudinal =—§ ———> Longitudinal Pitch NVA Inch NIA mm. Diagonal Pitch N/A Inch NA mm Diameter of hole NA Inch NA mm Longitudinal Efficioncy Ein = (P= dp x 100% NA % Ratio NA Efficiency of ligament from Fig. PG-2.1 NA ‘Smaller value of Efficiency of igament (EI & Ed) 051 ‘Minimum Required Thickness of Bottom Shell tis = (PxRol(SsxE-(1-y)x))+C+Ca 41,99 Inch 50.48 mm Use nominal plate thickness of Bottom Shell 2.25 Inch 87.15 mm Satisfactory oK ‘Minimum roquired thickness of Head por PG-29.7 tuht = (PxRcl(ShnEt-yxP))+0+Ca tht 1.08 Inch 26.46 mm Use minimum thickness of Head after forming m 4.40 Inch = 28.00 mm Satisfactory {th2 = (0.9xPxRel(Sh-0.1xP))+Ca the = 23.61 mm. Use th 26.46 mm. up = @x(th-Catb"*Cath)shisp tp 22.58 mm Use nominal plate thickness of Reinforcement Pad p= 25.40 mm Satisfactory Pad per Stylo "Z" of £-990-411 Required Weld Strength 16,00 In 10323.00 mm* (Outside Fillat for Pad KMin 0.75 Inch = 19.05 mm Inside Groove for Pad (0.25 Inch Minimum) e (Min) 0.25 Inch 6.35 mm, Groove Shear 646.85 Iné 417324.48 mm* Fillet Shear 31.48 Int 2030997 mm* Total 678.33 In* 437634.42 mm* Satisfactory oK ‘Minimum required thickness of Manhole Cover, lum=d"SORT(0.3PISm) + Ca tm = 2.39 Inch, 60.71 mm. Use nominal plate thickness of manhole cover tm 3.00 Inch 76.20 mm. Satisfactory oK Page 16PE, DINAMIKA ENERGLTAMA NUSANTARA CODE ASME SECTION |, 2007 EDITION, 2009 ADDENDA Data for Drawing : Material of Shell A516.Gr70 Material of Head A516 Gr70 Material of Reinforcomant Pad A516 Gr 70 Material of Manhole Cover = AS16Gr70 ‘Seam to Seam of Shell ut 194.69 Inch 4845.00 mm. Inside Diameter of Shell IDs 37.40 Inch, 950.00 mm. Minimum Forming Inside Diameter of Head Dh mit 39.70 Inch 1008.30 mm Straight Flange of Head 200 Inch = © 90.80. mm Diameter of Manhole Dm 18.00 Inch 487.20 mm. uisido Diamotor of Manhole Cover oom 20.00 Inch 508.00 mm Dimension of Head h 43.45 Inch 341.70 mm Total Dimension of Orum iy 221.59 Inch = 5628.40 mm ‘Machined Depth for Manhole Cover (0.38 Inch 9.59 mm ‘Nominal Thickness of Upper Shell feup = 2.25 Inch 87.15 mm ‘Nominal Thickness of Bottom Shell ts bim 2.25 Inch 87.18 mm ‘Minimum Thickness of Head after forming th 4.10 Inch 28.00 mm ‘Nominal Thickness of Manhole Cover moo 3.00 Inch 76.20 mm "Nominal Thickness of Reinforcement Pad . 4.00 Inch 25.40 mm Weight of Shell Ws 14598.7 Lbs 6621.03 Kg Weight of Hoad (Loft & Right) Wh 871.86 Lbs 259.39 Kg Poge:7 a f Prepared By : THO checked By ' MSN Approved By: BPOCazistion in accordance with the fotowiny econ of tne ASME Section Code: dion: 2007 ‘Ader 2008 cove Case CONNECTION! DRAIN REF. DWG. i CONNECTION MATERIAL: 108.8 DRUM DIA snag" OUTSIDE Dia: “900° DESIGN PRess: 10 psig awn: 0.400" DESIGN TEMP. 8 F wr 0.350" 17,100 pat AVG LD: 100" ost" CFACTOR: oes" 0.2328 OK NOZZLE DATA PADDATA MATERIAL, 8108-8 Hilsido/ Radial R MATERIAL —A516Gr70_ MATERIAL: NA p= 1.900" Dist. To Long NA. RADIUS: 18701" To NA Tre 0.400" Inside Chord= NA Tm 2250" 0.09 NA You 1.000" Outside Chord= NA Se Spe NA Yew 000" F= 11.000 Sve ‘Spise= 0.0000 Sn 17,100 pet Te For Reint? No LD-26ne 1.336" 2M (used)= Te ose 24 (max allow) (ORR (Co}= o.nt6 coRR (Cs) FLANGE NA WELD oATA, Who= 1330" 0.000 SMe 2 Wee 13a 0.000 ame Al=@MO.D XTm-Cs-T 0.885 22=2°Yext(To-Trn-Cay SriSs 0.439 ‘A352"(Tn-2Cn)YinrSiVS 0.000 ‘M4z2(T Cn) Tm-Co-TI ESAS 0073 Ag-QM- OD }Tp'spise= 2.000 ‘Aw=(Whe"Wiex(Whi-Cny-WWVL-CH}SaSS= 1818 ae 2815 OK |ARG|25°D1A ORAIN HOLE)= 0183 aes 2815 OK WOLD STRENGTH, Wie 286 wae 357 wse 259 UsaW= 259 PATH ts NOZZ SHEAR(A)=2/2(.0.+Tr-Ca\(Tr-Cny TOrSASe= 04s, FILLET SHEAR(2}>n2(0.D sWhe]Whe" 45"Sn/Sse 290 344 Ok PATH #2 GROOVE SHEAR(C}=12(0.0.+IpwKton)"8°SASs= wa FILLET SHEAR(O)=72(0.D.peipu)ipw’.49°SplS NIA, FILLET SHEAR(O)>2/2(0 0 pripu)ipur 46°Sp/So= NIA r= NA PATH #o GROOVE TENSION(E}=02(0.0 1(.D-Cs)'74= 183 FILLET SHEAR()>n/2(0.D\Wya+Wvi46°SnSe= 575 ere 358 OK FIG. PW.16.1 REQUIREMENTS 087 1933 NA 1991 OK At Checked By: NSN Approved By: EPO f Pago :8FP, DIMAMIEA BNEROITAMA NUSANTARA, Calculation in accordance withthe folowing edition ofthe ASME Sacton | Code Eaton; 2007 ‘Adserda 2000 Code Case: CONNECTION: BLOW OFF ON HEAD REF. OWG. : GONNEGTION MATERIAL: © A-108B DRUM DIA 37ac OUTSIDE DIA 1.900" DESIGN PRESS, 910 psig aw: 0281" DESIGN TEMP. 525 F NWT: 0.286 CONN. Se= 17,4009 ANG LD. 1338 oat CACTOR: 1065" 0.2326 OK ATA PADOATA MATERIAL: A105 Hillside / Racial 4 WATERIAL NA OD= 3.500" Diet To Long, 13577 Te NA 1.078" inside Chord= 2204" ODp NA 2697" Oulsi¢e Chore 4.367 5; Na so.002" 0.500 Spe 0.0000 18,088 pst 41000 For Rein? No 1518" 2 (usec)= Tm oa 24 (max allow): CORR,Cr)= ons CORR (CS)= FLANGE NA WELD DATA, Whe= ogo" 0.500" s. 0 500 SME 2 ver 025" 0.500" ‘pw 0.00" ‘AREA REPLACEMENT CIRCUMFERENTIN ONGITUDINAL ‘ARS(LD-2Gn)T°Fe2(Tn-Cn)TF(1-SnvS5)= 1339) 1749 A1=(2M-0.D JtTm-cs-TH e027 0440 ‘A2=2°¥ox" (Tn-Tn-Cny’SnISS= 4701 4701 (Tn-20n)"YnrSSs 15971 45971 fFn-Ca} Tn FPSSS= 0052 0,105 ‘Ap=(2M -0.0)'Tp'SpISs= 0.000 ‘0.000 ‘Awz(Whe"Wee{WHi-Cn} WLC) SnSE= 0503 0.508 ae 21101 OK, 20.936 OK ‘ARG(25°DIA DRAIN HOLE)= 0883 21101 Ok. 20.996 OK WELD STRENGTH Wie 194 wee 367 3st Use w 164 PATH NOZz SHEAR(A)=w2{1.0.+Tr-Cn)(Tr-Cny"70°S0VSs 254 FILLET SHEAR(8)=1/2(0 D:+¥/he}Whe" 48°SSs {88 Arb 442 0K PATH #2 GROOVE SHEAR(C}=12(0.0 stpwtpa 6*SniSs= NA FILLET SHEAR(D)=12(0.D ptipw)ipw A0"SpiSe= NA FILLET SHEAR(D)=n2(0.0 pripupw 49°SpiSe= NA cos NA PATH #3 GROOVE TENSION(E)=12(0.0.)(6.0.-C3)"74= 155 FILLET SHEAR()=2/2(0.D)Wverviy.49°S1vSs= 287 eere 443. OK FIG, PW-16.1 REQUIREMENTS, 442 Ot 0s00 0354 tees 042 0K Page: at by: Msi! Approved By: BPO|CCalculatonin accordance with the following elton ofthe ASME Secton | Code: Ester: 2007 ‘Addenda! 2008 cose Case ‘connection: FRONT &REARDOWNCOMER — REF. OWG. : CONNECTION MATERIAL: 4108-8 DRUM Di, ara ‘OUTSIDE Die: B25" DESIGN PRESS. 910 psig AW: 0.500" DESIGN TENP: 626 Mw: 0438" CONN. S 17,100 pst ANG Lo: 1825" CORR (Cn)= 0.118 C FACTORS 0.000" CALC. MWT 0.3428 OK 7 ATA PADDATA MATERAL 105-8 Hilse / Radial R MATERIA: ASI6Gr70 MATERIAL: A616 Gr70 oD= 625" Dist. To Long. NIA RADIUS= 18701" Tex 1280 Toe 0.806" Inside Chord= NA Tre 2250" ODe: 15535 2.265" Ouiside Chord= NA Sse 19.038 ps1 5 19,088 psi 2o00 F= 11000 Sn/ss= 0.896 SpiSs= +0000 17,100 pst Tee 1987" For Rin? Yee 7048" 2M (use 14.090" one 2M (raxalow) 14.098" one coRR.Cs) 0.113" NA 1250 1.000" oo. 0.750 sme ‘ 1250" Wwe 10a0" pw ot AREAREPLACEMENT. AR=( D-20n)Te+2{Tm-Cn}TF(1-SniSs)= 14.535 Al(2MOD XTmCs-THVF= ozo. ‘AD=2"Yent(TneTm-Cay'SnSt 2a fag=2'(tn-200) Vis 2.400 ‘22(T9-Cny(Tn-Co- THY FSHISE= 204 ‘Ap=(2M-O.D,)Tp"SplSs= 6.302 iwa(Whe"WVer(WhiCaj(WVL-Cn)Sniss= 2096 vo 14.145. OK ‘ARG(25°01A DRAIN HOLE}= 1082 we 1415 0K WELD STRENGTH 1401 w: 1670 wae 1596 UW 1401 Pavia NOZZ SHEAR(A)=n2{..+Tn-Cn)(To-Ca)*-TO'SH/S 6.98 FILLET SHEAR(@)=72(0 D.+WWho}no™40"Sni ast Abe 14.59 OK ari #2 GROOVE SHEAR(C)+12{0 0 xtpw\tow)* 6*SSs: 438 FILLET SHEAR(0)=12{0.D.pstpu)tow 48°SaiSs 710 FILLET SHEAR(O}=22(0.D peipuipw* 43°SpiSs= 331 1120 NOTOK PaTi# GROOVE TENSION(E)=n210.0.7(6.0.-Cs)"74= 638 FILLET SHEAR(F)=22(0 D\WverWviy.48°SniSs= 1338 1972 OK 1G. PW-16.1 REQUIREMENTS NA 0750 ok 707 OK NA Prepared By: g j Page :10CGaevlaon in accordance with the folowing edition ofthe ASME Section | Code: Eaton: 2007 ‘donde 2000) Code Cato: ‘CONNECTION: ‘SIDE DOWNCOMER, REF. OWG. : CONNECTION MATERIAL: AL105-5 DRUM 1A sro" OUTSIDE DIA: 10760" DESIGN PRESS. 10 psig aw: ose" DESIGN TEMP.: 28 peg Nt: 520" CONN, Se 147,400 psig ANGI: 9502" 0.118 psig C FACTOR 2.000" 0.3882 OK NOZZLEDATA SHELUMEAD DATA v7 MATERAL: 306-8 Hillside / Radiat R MATERIAL: —-ASIGG:70 MATERIAL: © AS16.Gr70 10.750" Dist. To Long. NA. RADIUS= {970 Te 41.250 1125" Inside Choc NA Tm 225 ODp= 20.138 2813" Outside Ghord= NA S32 19085 Sp= 19,088 psi sor Fe 1000 Sniss= 0.898. Spiss= "0000 17.100 ps 1 1.987" For Rei? Yos arse 2M used)= watz" oso 2u(maxaiow) 7.472" CCORR.(Ca}= oats" (CORR (C8)= ote FUNGE NA WELD ara, Whee 280° wae 1.000" so. 750" STE, 4 Wee 41250" Wee 1.000" oH ose AREA REPLACEMENT De2Cn)TPFFATo CnyT PF 1-Salse)= wae Ate(QMO.D)CTm-Co-THF osre *Yext'(Tn-Trn-Cn)'Sw/Se 3.864 ‘92° (Te 20n} Vint SiS 2389 ‘Aae2(Tr-Cr(Tem-Cr-Te FSIS 0261 MOD) Tp"spise 3.403 ‘Awe (WherW/VoH(Wh-Ca} (WV. Ca)n/Se 2.096 ane 17.985 0K ‘AR(.25°01A DRAIN HOLE)= 1189 ae 17.985 OK (WELD STRENGTH We 736 Wee 19.60 2018 Use w= 1738 PATH NOZZ SHEAR(A}=n/2(.0.+Tn-Co)TCn)-.70°Sa8Ss= 966 FILLET SHEAR(B)=7/2(0.0.+Whe) he" 49°SaiSs= x04 sb 2001 OK PATH #2 GROOVE SHEAR( 515 FILLET SHEAR(O} 1233 FILLET SHEAR(O} 469 cro 1743 OK PATH #9 (GROOVE TENSION(E)=n12(0.0.)(G.0..C3)-74 790 FILLET SHEAR(F)=12(0.D)Wve+ Wi) 49°Sa8 16.68 eve 2457 OK FIG. PW.16.5 REQUIREMENTS co NA 0760 0K 0707 OK Na Page 11 veoie no cee meng‘SADDLE SUPPORT CALCULATION DESIGN DATA MATERIAL OF VESSEL 481670 SPECIFIED MINIMUM YIELD STRENGTH suys= 38000 PSI MAXIMUM ALLOWABLE STRESS OF MATERIAL 5= 20000 PS EMPTY WEIGHT We= 129779.78 LBS OPERATING WEIGHT Wo= 1410960 LBS TEST WEIGHT 179590.88 LBS. INSIDE DIAMETER VESSEL 37.40 IN NOMINAL THICKNESS OF SHELL 225 IN MINIMUM THICKNESS OF HEAD 10 IN OUTSIDE DIAMETER VESSEL 4190 IN VESSEL OUTSIDE RADIUS. 2095 IN SHELL LENGTH TANGENT TO TANGENT 188.69 IN DEPTH OF HEAD 10.45 IN DISTANCE BETWEEN SADDLE 108.88 IN DISTANCE FROM CENTRE SADDLE TO TANGENT LINE 44.91 IN (CORROSION ALLOWANCE OF VESSEL 0.1181 IN DISTANCE CENTRE LINE VESSEL TO BOTTOM SADDLE 38.60 IN TRANSVERSE WIOTH OF SADDLE 3764 IN CONTACT ANGLE OF SADDLE 120.002 SADDLE WIDTH AT TOP 11.02 IN SADDLE WIDTH AT BOTTOM 787 IN WEAR PLATE THICKNESS. be 075 1N WIND LOAD ANALYSIS: DESIGN DATA VELOCITY PRESSURE EXPOSURE CO-EFFICIENT 13 IMPORTANCE FACTOR 4a BASIC WIND SPEED 92 ms BASIC WIND SPEED 72 NH VELOCITY PRESSURE EVALUATED @ HEIGHT Z = O.00256°Ke WI 2029 PSF 0.20 PSI GUST RESPONSE FACTOR 125 FORCE CO-EFFICIENT (LONGITUDINAL) 1 FORCE CO-EFFICIENT (TRANSVERSE) 1 SHELL OUTSIDE DIAMETER 41.90 N EQUIVALENT DIAMETER = 1.2"(D#2"INSUL. THICK.) 57.48 IN EQUIVALENT DIAMETER = D + 600/254 . 5.52 IN USE LARGER OF EQUIVALENT DIAMETERS 85.52 IN LENGTH OF VESSEL 219.59 1N INSULATION THICKNESS 3.00 IN LENGTH INCLUDING INSULATION 225.58 IN PROJECTED AREA (TRANSVERSE) 163583 04 IN? PROJECTED AREA (LONGITUDINAL) 20008.77 INE WIND FORCE (TRANSVERSE) = 16351.63 LBS WIND FORCE (LONGITUDINAL) Fw= 7482/04 LBS SEISMIC LOAD ANALYSIS BASIC SEISMIC COEFFICIENT og SEISMIC FORCE (TRANSVERSE) 19753.52 Las SEISMIC FORCE (LONGITUDINAL) 19759.52 LBS. REACTION FORCE DUE TO WIND OR SEISMIC (LARGER) 1104.22 Las FI S*(MAX(F OR Fay Huy(4°B) 1519482 LBS Of FI= MAK(Fud OF Fst)"HviLs "7004.82 LBS ‘TRANSPORTATION LOAD ANALYSIS HORIZONTAL ACCELARATION FACTOR 0.00 VERTICAL ACCELARATION FACTOR 0.00 ¢ HORIZONTAL FORCE. Fho = GhWo 0.00 Les Fht= Ghewt 0.00 Las Fho® GhWe 0.00 Lss VERTICAL FORCE Fo = Gv'wWo 0.00 Las we 0.00 Las. Fre = Gy'We 0.00 Las REACTION FORCE DUE TO TRANSPORTATION (LARGER) AAS INSTALLED CONDITION Fsq (na) = 0.00 18s FharHv(4°B)+Fve Fea (ns) = 0.00 LBS Fea (ns) = 0.00 LBs sq (Op) = 0.00 Les Fsq (Op) = 0.00 Las sq (Op) 0.90 Las ‘TEST CONDITION Fsq (Test) 0.00 ts eq (Test) = S*FhvHW(4°8) Fut Freq (Test) 0.00 LBS, On Fsq (Tost) = FhtHuiLssFut eq (Test) = 0.00 LBs 2 Ba ete Ea[MAXIMUM REACTION AT SADDLE SUPPORT ‘AS INSTALLED CONDITION Rac= 64988.89 LBS OPERATING CONDITION Rao= 7054320 LBS ‘TEST CONDITION Rat= 087654 \BS AAS INSTALLED CONDITION (Q (ins) = Rae + Max (Fr-Feq(ns)) Q(ins)= — 80081.71 LBs (OPERATING CONDITION {@ (0p) = Fao + Max (FrF54(0p)) Q(Op)= 95743.12 LBS ‘TEST CONDITION (Test) = Rat + 20% of Mex (FeFeq(Tas)) Q(Test)= 9132379 LBS ASINSTALLED OPERATING Test CONDITION CONDITION CONDITION ALLOW. STRESS IN TENSION 000 9088 20000 ‘ALLOW. STRESS IN COMP. iso 4344.25 19000 INTERNAL PRESSURE 0 310 1305; DESIGN TEMPERATURE 100 626 100 ‘THICKNESS OF VESSEL 225 21310 225 MEAN DIAWETER 29.65 39.53 39.65 MEAN RADIUS OF CYLINDER. 19.83, ja 19.83 MEAN DEPTH OF DISH HEAD. 105 105 105 MAX. REACTION AT SUPPORT 0081.71 95743.12 9323.79 4. LONGITUDINAL BENDING MOMENTS AT IMID-SPAN : Ma = (Q*LL4) (1924S LAL) [AT INSTALLED CONDITION Mines = 173726.80 LBSN [AT OPERATING CONDITION Mige= 18553022 LBS.N [AT TEST CONDITION. ; Myresr'® 196117.8 LBS4N [AT SUPPORTS: Ma = (ANCL LALH EHR LCL HIE) AT INSTALLED CONDITION Mons = 94207519 LBS.N ‘AT OPERATING CONDITION Mop = 1009147.01 LESAN AT TEST CONDITION Meresr = 1074326,08 LBS-N 2. LONGITUDINAL BENDING STRESSES AT MID-SPAN ‘THE STRESS AT THE TOP OF SHELL (COMPRESSION), Ste (Psi) ‘Ste = Pri(a")-nti(Pre) <= Se NOTE : COMPRESSION STRESS IS NOT FACTOR IF UR >= 0,005 ATINSTALLED CONDITION. R= 0.118 Steins = NIA AT OPERATING CONDITION R= 0,108, Ste op = NIA AT TEST CONDITION VRE O13 Stetest = WA ‘THE STRESS AT THE BOTTOM OF SHELL (TENSION), Stt (Psi Stt = Prl(2"}eMa(PrPn) <= SE E=081 AT INSTALLED CONDITION sitins= 62.63 < 10175 —> OK ‘AT OPERATING CONDITION Sttop= 423063 9711 OK ‘AT TEST CONDITION, sities 085,13 < 10175 —> OK 2, LONGITUDINAL BENDING STRESSES ATTHE SADDLE SUPPORT ‘THE STRESS AT THE TOP OF SHELL (TENSION), 82 (Psi) S2t= Pel 21}M2KI EY < SE Ki = 0395 E= 051 [AT INSTALLED CONDITION S2tins= 9170.78 < 10175 ‘AT OPERATING CONDITION 7836.12 < 9711 ~ ‘AT TEST CONDITION 9639.99 < 10175 —> OK ‘THE STRESS AT THE BOTTOM OF SHELL (COMPRESSION), S2c (Psi) ‘S20= Pra") MANKTt <= Se k7= 0.603 AT INSTALLED CONDITION 1766.55 < 19000 ~> OK ‘AT OPERATING CONDITION S2eop= 2200.62 < 14944 —> OK ‘ATTEST CONDITION S2etest= 3009.28 « 19000 —> OK 4. TANGENTIAL SHEARING STRESSES AT THE SUPPORT FOR A SHELL NOT STIFFENED BY THE END, A> ri2 INSHELL : S3= (KOM) (L2"AM(LeAHIS)) <= 08'S kee 1.471 AT INSTALLED CONDITION Sains = 1076.29 < 16000—~> OK ‘AT OPERATING CONDITION 83 0p 1219.86 < 18270 —> OK ‘ATTEST CONDITION S3test= 1227.39 < 16000—> OK Page: 13, mercer octet Galerie es1 ENERGITANA WUSANTARA 5, CIRCUMFERENTIAL BENDING STRESS ( SHELL NOT STIFFENED BY RINGS ) AT THE BOTTOM OF SHELL, 85 (P51) 85 = KS'aI{"b2) <= Se ks= 076 bo= Gtetot AT INSTALLED CONDITION 2 ino SSing= 808.80 < 10000 —> Ok ‘AT OPERATING CONDITION 20% S5op= 94509 < 14344 —> OK ‘AT TEST CONDITION betest = 34 SBtest= 920-16 < 10000 —> OK [AT THE HORN OF THE SADDLE, $6 (PS!) ‘CHECK. Ur= 10.05, 8 36 = Os tetp)b2)-S°KGr OZ (H2stp*D}) OK ‘AT OPERATING CONDITION Sop= 56490 < 26632 —> OK AT TEST CONDITION SBtest= 550.91 «30000 —> OK [AT THE WEAR PLATE HORN, S7 (PSI) ST = -Ah4'tb2)S°KEUNR*"2) <= 1.5°S AT INSTALLED CONDITION STing= -9696.50 < 30000 —> OK [AT OPERATING CONDITION STop= “3924.72 « 28632 —> OK AT TEST CONDITION, s7test= “4147.00 < 30000 —> OK 6, SADDLE PARTS DESIGN (LEFT AND RIGHT SADDLE SUPPORTS) Wes MATERIAL OF SADDLE AsieGr70 YiELO STRENGTH 38000 PS! MODULUS OF ELASTICITY 29000000 PS! ko =(1 + COS OS*SIN‘BYIn- B+ 0.204 Be 120° NUMBER OF RIBS REQUIRED 2 NUMBER OF STIFFENER RIB 2 STIFFENER RIB THICKNESS 0.75.1N WEB THICKNESS 075 N ‘SADDLE WEB HEIGHT. 1690 IN WEAR PLATE THICKNESS. 075 N WEAR PLATE WIDTH 1373.1 BASE PLATE THICKNESS 4100 1 BASE PLATE LENGTH 40.73 1N BASE PLATE WIDTH 9.84 IN SADDLE HEIGHT 38.69 IN ‘SECTION -FECTIVE' SHELL AREA — [BASE PLAT 502 W 1676 IN, 990377 Nt As= 3285 IN’ CHECK TENSION STRESS OF SADDLE WEB AS INSTALLED OPERATING TEST [MAXIMUM HORIZONTAL SPLITTING FORCE CONDITION CONDITION CONDITION Fh= 9" (LBS) Fhe 1620837 1745059 10586.38 ‘TENSION STRESS. St= Fis (PSI) st 992.14 1082.29 sist42 ALLOWABLE TENSION STRESS Sta = 05°F (PSI) sia= 22000 22800 22800 St 0K St OK stesta => OK CHECK BENDING STRESS OF SADDLE WEB d= B -(Ro"SINGIG) a 2128 IN BENDING MOMENT M= 2°Fh'd (LBS.IN) M= 99953460 742564.66 r00895.11 BENDING STRESS sb M'C1N (PSI) sb= 87282 eas90 900.78 ALLOWABLE BENDING STRESS. ‘Sba= 0,65°Fy (PS!) Sta= 28080 25080 28080 0 < Sha > OK Sb OK Sb OK BASE PLATE. Abs Lote aovas Nt Z= b'zsrF) 082 IN AS INSTALLED OPERATING Test CONDITION CONDITION conoITIon BEARING PRESSURE (PS!) Bp= 108.48 21358 227 48 BENDING MOMENT M= QNLb) (LESAN) M= 490.86 505.55 55975 BENDING STRESS. ‘Sb= M/Z (PSI) be 598.44 64075 82.45 ALLOWABLE BENDING STRESS ‘ ‘Sha = 06°F PSI) be = 25080 2080 2080 Sb OK Sb OK Sb < ba ~> OK Page: 14‘ANCHOR BOLT MATERIAL ANCHOR BOLT ALLOW. STRESS ‘ANCHOR BOLT DIAMETER ‘ANCHOR BOLT AREA NUNBER OF BOLT PER SADDLE FRICTION COEFFICIENT THERMAL EXPANSION BASE SHEAR Fs = Q/2‘fo = AOLT SHEAR STRESS : Se = FS(AD'N) (PSI)= ALLOWABLE BOLT STRESS (PSI) sa OUTSIDE RIBS 'STIFFENER RIB SPACING PRESSURE AREA, AREA OF RIB AND WEB. MOMENT OF INFRTIA RADIUS OF GYRATION SLENDERNESS RATIO (Co= SORT(2"PIY EY) ALLOWABLE AXIAL STRESS. AXIALLOAD (LBS) COMPRESSIVE STRESS (P51) UNIT FORCE fu= Fri(2"Lb) LESiIN BENDING MOMENT M = O.Sture'T (LES.IN) BENOING STRESS fo = MCU (PSI) ALLOWASLE BENDING STRESS. Fo=0,68°Fy (PS}) ‘COMBINED STRESS feiFa fF <4 INSIDE RIBS STIFFENER RIB SPACING PRESSURE AREA [AREA OF RIB AND WEB MOMENT OF INERTIA RADIUS OF GYRATION SLENDERNESS RATIO Co= SORT(2"PIy"2"EiFy) ALLOWABLE AXIAL STRESS AXIAL LOAD (LBS) COMPRESSIVE STRESS (PSI) UNIT FORGE fu = Fo(2"Lb) LBSIIN BENDING MOMENT M= fu'e"2 (LBS.IN) BENDING STRESS fb = M'Ct2 (PS!) ALLOWABLE BENDING STRESS Fb= O66rFy (PSI) COMBINED STRESS falFa + tFb <1 Prepared By = ARS ‘4000 4.25 1N azar 2 oa ASINSTALLED OPERATING Test ‘CONDITION. CONDITION CONDITION weoiea¢ 7148.62 18264.70 52564 698698 7881.73 ‘54000 54000 54000 ox OK. ox. 3629 WN pos 10154 INE a 1918 Nt fl 5272 N' ct 472 IN : 158 WN n 2843 N Ne 1805 con 122.74 > one Fae [1 QHFICCI FI 5I3 + 3CK/IEC.) ARH BCED) = 2100840 PSL ASINSTALLED OPERATING Test ‘CONDITION. CONDITION CONDITION P= 3621859 877476 4129845, fas teb847 = 2021.98, 2183.58 ok ok ox. 105.27 186.27 10827 9663567 9883557 0635.07 050.11 8658.11 0650.11 Fos 25080 25080 25080 foOK fo OK f OK : 043 04a oa ok oK ox aN was sae7 Nt Be aosi iN cis 396 N t 14a WN 2 2813 IN rare 1951 coz a4 > air Fam [1 (rye F 15 + SCC) HP EC" 2i7ai2t PSL ASINSTALLED OPERATING Test ‘CONDITION CONDITION CONDITION, P= 2442647 2615331 2785552 fa joes © 178232 1098.3 oK. oK. ox. fus 18627 185.27 18827 M= 651022 65180.22 518022 9123848812345 912846 Po. 25080 25080 25080 foOK fb OK fo OK : ose 0.45 04s ox. OK ok Page 118 at Checked By: HSN Approved g sel