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    16 views12 pages

    Heat Exchanger PDF

    Uploaded by

    Dev Mane

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
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    a aie Tae ‘ON » BOs oR sv fh | | | ar 7 ot é E oe ks i] 5 Ty] F a jo Ww ak i |g E Ez Px f | | 7 ( GEA Heat Exchanger GEA Ecofiex India Pvt. Ltd. A-31/82, Chakan MIDC, Phase-tV, Village-Nighoje, Tal- Khed, Dist: Pune. CLIENT Mis, BATLIBO! ENVIRONMENTAL ENG PO NO. ___[14346/2029/02 DT: 08.04.2014 i: GEA JOB. NO. 4415932210/18122 MODEL NTSOTH _CDH-10 x24 PLATES = SERIAL NO, IN-110/81343 : DRG. NO. ZIN-110/61313_REV.O _| DATE 20.05.2014 __ Z MANUFACTURER DIMENSIONAL REPORT. SL. DIMENSION REQD, DIMENSION OBSERVED ne DESCRIPTION wa wn) Frame Piate 595x300 x16 ~ ‘505x300 x16 - 2_| Pressure Piato ‘588 x 300 x 16- 589x300 16 3 | Ne Of leat Transter Plate ance Aa Length of Plate Pack ‘aMAK-78 i aMIN—77 = | WnlevOutiet flanges Details __|_P.GDXIDX ne, Of Holes for flange 1206 x51.6x4 120x60x4 — 6 | Foundation detalis ‘On Length of PHE 1 at ‘On Width of PHE 250 250 7_ | Tiahtening bolts details No. OF Bolts é ao Dia X length M16 x 300 M16x300 3 | STUDINUT M16 x60 M16 x80 Distance of Nozzle CL - 7 8 | AF toa &2F to 3F eat aa Distance of Nozzle CL _ 10_| iF to2F a 3F toae 180 ‘st Distance of Nozzle CL ‘1 | 3F and 4F from ground — 123 72] Total Lenath 224 as | For, Gea Ecoflex India Pvt, Ltd “ ngineer ! GEA Heat Exchanger GEA Ecoflex India Pvt. Ltd. 4-34/32, Chakan MIDG, Phase-IV, Village-Nighoje, Tal Khed, Dist- Pune. CLIENT _[ Mis. BATLIBO! ENVIRONMENTAL ENGINEERING LTD. _ PO NO. 44346/2029102 DT: 09.04.2014 GEAJOB.NO. | 4415992219/18122 —_ _| MODEL NTSOTH CDH-10x24 PLATES _ SERIALNO. IN-TO/eT 13 — : DRG.NO. ZIN-170/61313_REV.O - __ 7 DATE [ 20.05.2014 _— _ _| HYDROSTATIC TEST REPORT ‘TEST PRESSURE: Test pressure on 1F to 4F side: 7.00 Barg, duration: Test pressure on 2F to 3F Side: 7.00 Barg, duration: 30 min. 30 min. LOCATION OF PRESSURE GUAGES: - AT THE TOP OF NOZZLE 10.NO GEA/PG/2014/20 GeareG/2014/25 cat Due on 1071272014 s0niz/2014 RANGE (Ko/cm2) 0-21 0-21 | ea vy131211/24/020 or: uys31231/24/025 i 11.12.2019 OF UNIVERSAL DT: 11.12.2013 OF UNIVERSAL REMARKS 2) HYDRO TEST FOUND SATISFACTORY. 1) NO LEAKAGE OR PRESSURE DROP OBSERVED DURING TEST PERIOD. For, Gea Ecoflex India Pvt. Ltd Vat Kh fer OF: 6. Engineet. | NABL ACCREDITED CALIBRATION LAB FOR ELECTRO-TECHNICAL, TEMPERATURE, MECHANICAL-DIMENSIONAL & PRESSURE INSTRUMENTS Universal == Instruments ‘AKSHAY COMPLEX, THERMAX CHOWK, © MOBILE ~ 9921102000, eaz2001900 soesamnesn ona Ce hee SANBHAJINAGAR, PLOT NO. GIP94, "BLOCK Sten werner com MID.C, CHINCHWAD, PUNE 41019, LIBRATION CERTIFICATE: en Calibrated for ;GEA ECOFLEX(I) PVT.LTD | Certificate No uitat211/24/020 C-28,CHAKAN INDUSTIRIAL AREA Date of catbration vnrano13 MHALUNGE, CHAKAN, PUNE. | Clbration duo on torrzr014 410801 | Received Dt & Condition: 11/12/2013 GOOD : | Calibrated at Customer Site DETAILS OF UNIT UNDER CALIBRATION Nomenclature: Pressure Gauge : sewperaaiai20 Make PIONEER Range 0 To? Kolm Sr.No. 2653 Least count : 0.5 Kg/cm* Amb.Temp. : 2624 * Accuracy: +3%FSD STANDARD USED FOR CALIBRATION ‘Sr.No Instrument Sr. No, Name Carta, Cattrated By | Vatasty 1 veTo2267 (o16.PRéssuRe enue) |” GeibRCioca-t4 ‘ioetainieal ‘itidarzora OBSERVATIONS ‘Sr.No. | Masierinstrumenis KgiGii” |” Unit under calibration KgiGm® ) ~~ Enorin |. lnereasing | Decreasing | Ineteasing 1 oO} i 0 2 S012 51008 | 87 3 10.008: | 10.005: | 038 0.024 4 14.997 | vA904 | 18 | 0.014) 0.028 5 49.992 191987 | zo | 0.038. 0.082 Calibration procedureno. : P01 Reference used: 18 .3624-1987 Remarks: 41) Overall deviation is with in specified accuraoy. 2) Uticertainty of measurement: + 0.13 % at approximately 95% CL. 9) All Measurements standards used for calibration are traceable to National Standards with unbroken chain, (Cal Engg.) (Mr. KM, Bhosale) waaKeTeD BY - UNIVERSAL CALIBRATION SERVICES PVT. LTD. NABL ACCREDITED CALIBRATION LAB FOR ELECTRO-TECHNICAL, TEMPERATURE, MECHANICAL-DIMENSIONAL & PRESSURE INSTRUMENTS AKSHAY COMPLEX, THERWAX CHOWK, MOBILE = 962102000, 0822001300 wean ee int SARHAJINAGAR, PLOT NO. GIP, 6 BLOCK Sieh Ancestor com MLD, CHINCHAD, PUNE 411018 CALIBRATION CERTIFICATE hort Callrated for GEA ECOFLEX() PVT.LTD Certfleate No. uinsiat sreao2s C28.CHAKAN INDUSTIRIAL AREA | Dateof calibration: 4t2/2013 MHALUNGE, CHAKAN, PUNE, | Calibration due on 10/12/2014 410501 Received Dt & Condition: 11/12/2013 GOOD | Calibrated at Customer Site DETAILS OF UNIT UNDER CALIBRATION Nomencature Pressure Gauge 1d. Ne. cenporaotaes Make + PIONEER Range 0 To2t kgm Sr. No. 2649 Least count 0.5 Kg/Cm* Amb. Temp. : 2544 °C Accuracy; 43%FSD DARD USED FOR CALIBRATION S.No Instrument S.No. ‘Name 1 ‘Centicte No, - Calbrated By Vatisny 1 VeTEe7 (OIGPRESSURE CAUGE) "| GOMPRURTTI.14 ibe NEA: | omizore OBSERVATIONS Sr.No. | Maéteringtriments Kg 1 Unit under calibration a Erorin” % FSD | _tnereasing | Desreasing | increasing | |. tneressing |. Decreasing i 0 a i | 3 2 5.013 | 5.007 i 0.082 | 3 | 10.008 | | 0.024 | foal 1408 | { 0.01 5 ot | a | 0.043 | Calibration procedureno. : P04 Reference used: 18 2624-1907 Remarks: 41) Overall deviation is with in specified accuracy, 2) Uncertainty of inéasurement:+ 0.13 % at apprékimhately 95% CL 3) AllMeasuremeiits standards used for calibration are traceable to National Standards with Unbroken chain, Calibrated By : Gi Approved By: yy — (Cal, Engg.) (Mr, KM. Bhosale) manketen BY. UNIVERSAL CALIBRATION SERVICES PVT. LTD. GEA Heat Exchanger GEA Ecoflex India Pvt, Ltd, A-31/32, Chakan MIDC, Phese-IV, Village-Nighoje, Tal- Khed, Dist- Pune. CLIENT Mis. BATLIBO! ENVIRONMENTAL ENGINEERING LTD. _ PO NO. ~|/1434672029/02_DT: 09.04.2014 - GEAJOB.NO. | 4416932210/16122 _ 7 NTSOTH _CDH-10 x 24 PLATES IN-110781343 DRG. NO. ZIN-110/81313_REV.0_ _ [DATE 20.05.2014 _ = MATERIAL HEAT CHART sR. TEST be DESCRIPTION! MATERIAL, HEAT No. Ce TRCATE : RCLIMTLIPLWV80293696 1 | FRAME PLATE Ws20e2e2508R| 177045 petro omioc ents RCLIMTUPLMI60293696 2 | PRESSURE PLATE 's2082e2508R| 177945 Drrtia oon Geen SL-CRDIQN2014-15/D0M/00065517 3 | HEATTRANSFERPLATE | sAzaoTyateL | o3e411405v0467 proeny sou onen 4 | TIGHTENING BoLTs EN 19 62494 Nearer Gr oo jane 5 | NUTSAND LONG NUTS ENS 285 Serene Oe Gol meena aa O5/B/SSI-GEA & OSS/A/SSI-GEA 6 | sTupaNo NUT ENIO/ENS DT: 12.07.2014 ee OF SSI For, Gea Ecoflox India Pvt. Ltd ) STEEL AUTHORITY OF INDIA LIMITE: BHILAI STEEL PLANT a sath RESEARCH & CONTROL LAB. ( MECHANICAL TESTING LAB. } ola es “TEST CERTIFICATE FOR HOT ROLLED MEDIUM AND HIGH TENSILE ae ae STRUCTURAL STEEL ae Tr, Tene ‘RCUMTUPL@O208608 Date ; 19.02.2014 BHARATKUMAR INDRASEN TRADING PVT ETD . SALES ORDERNO 1100792005, ° DANo 280293696 ote : 13.02.2014 38 KAPADIA GHAMBERSMDEVJI RATANSY MARG,CARNAC. ‘Wagon No /TraleeNo = BECRS7140822137 MuMBAL fore eran Oran como Con Cs ied Sk Specifceton: 18 2062:2011 £260 BR. We corti thatthe materia eseibad bolow fly contarme to § 2062 : 2071. Chemica come La, ies proponies of he produ as tested k sane thse tng ein eee he criteton mo se nce “en 10057834 sre a ndleste spsinec one oer No, be ‘lease afer 1918 2062 : 2017 for gets of spcitiction rauiements) rest resuirs SECTION (NOMINAL Siz6) MECHANICAL PROPERTIES. aiick | with | uenetH | Heot No | No of res | ys. urs. Sot cH LV NOTCHIL) Inipact Values (J) nen =m. sven. wen wee 5.55430 | ft 2 13. eve. *c SondTon + BatnCTOR? eat gh Souboation Land ope Pe ft at ee Fs . wise Tare Loom Leos Lose lone loow | oof Lam A e ; Tole places page Seles Oar: 8/9 oral Pieces /TC 2 18 7 mel sept conforms to th senda eng and aight laren. "RT Rooin Temperature et defined inthe speciation. Plt sies tein UNTRIMIMED CONDITION de ha AL BAHU Asahosted Signsiony Recenich& Coniel Laborato ‘ll Sta! pant Authorised Sienatory ‘SAU cwOr ESO nd States ited, a MILL TEST CERTIFICATE cietatingonat TiWowespAiwte!s —. In Accordance with EN 10204:2004-TYPE 3.1 fone esenatnec ot sReneAe DONS senate ipa Founko Pieri ekanaetics vmacnast frmcmaucr] wnian) no | mearne amet Yt] wore] unm na ses | ease mn [tone oe ey ee ‘wre ts va ce ae Tae = me nine as Vinal] 325% ore = Sm = time i Vome Biwi ta Sap eee tae a i re aoe |S pe eer | tea foo = SS" | RS |p ewnnedanenten mcs sister 1 wen esa » aualahalith eee ernie BSD} Set Ae pte eg 2mm 9 mw * She dnt ot 2 ° » toca pe AST A Pact tier opus epineanntxt t9 CC) moma ea ap @ « » te) apse pan 5 dom sg rasenoneny vue » mH 2 1 dont Ds nt enetan hones een lion \Srienetghe erica non asee { % | attra oeturcinat ee ences A wos a me ‘ iS ttaat ataatmanpen iene a) eee : ‘hog anutn hie nade yosedin “Coke male ne aS a aes Tat ima a Sr mam ‘TeLo94-1602:322¢71- 09 Tee sree Se, omnes petri een €&P SIMPLEX STEEL INDUSTRIES Ue Neat Stee el Me le umes Meg Nutley te)se a fel] tad eM Ose Milkat No. 2075, Gat No. 747, Near Nevaskar Petrol Purnp, Jadhav Vasti, AU Post fagholi, Dist. Pune - 412 207 Email ; simplexstee!_industries@ymail.com Mob.: 9372722216, 9860222216, 9923724343, CERTIFICATE EN 10204 3.1 NO: 088/B/SSI-GEA _ __ Stuids/Bolts _ DATE: 23.08.14 Purchaser: GEA Bvoflex India Pvi. Lid, Order Ne Date: 26.07.14 GRAIN305/14- | Specifications : EN19 (BS970— Part 3 : 1991) 1S/NC-BO/RO Chemieal Composition C% | Si% | Mn%] P% | 8% | Cr%] Mo% 039 | 0.17 | 0.82 | 0.025) 0.026] 084] 0.17 | - | - peeified 0.38 [0.15 [0.75 [0.035] 0.040 | 0.80 | 0.15 0.43 [0.35 | 1.00 | Max | Max | 1.10 } 0.25 ‘Surface Coating Process:~ Zine Blue Plating Thk 11,13,10 micron_ Ghallan | Description / Size Lot [Qty [item | Hardnes ARC |_Ne No. Status 25Max 130 STUDS ZINC BLUE PLATED ‘AC. LAB, M16X200mmg. | M16 | 185Nos | Complete | 21-22 | TCNO. M16 X 300 mm Ig, 120Nos i644 “Threads : IS 4218CL6g Marking +S Order Status: — Dimensions : 181364 (Part 3): 1992. EN19 2 Complete We certify that the above results confirm tothe requitéd ~— For S Specifications, Bolts & Studs are as per EN 19 €P_ SIMPLEX STEEL INDUSTRIES Ue eat ela a aie ean eaig eyla late aesaay eis iten se) cay P i, Dist. Pune - 412 207 at No, TAT, Nest Nevasat Pol Pup hav Vas, AY Pos Waghol Oi. Puna 4 implexsteel_industries@ymail.com Mob.: 93 Milkat No. 3075, Email: CERTIFICATE EN 10204 3.1 NO: 088/A/SSI-GEA. _ NUTS ___ DATE: 23.08.14 Order No: GEA7 Date: 26.07.14 Purchaser: GEA Ecoflex India Pvt, Ltd. P.0-0305/NC-BO/14- 15/RO. Specifications : EN8 (BS970 Part 3:1991) 7 _ | Chemical Composition _ | T T Heat [Size C% | si%| Min%] P% | 8% No. | or bar 24mm | 938 {0.15 |0.7 | oo }oos7} - | . |. =| = | 285 Jane | Specified 036 [0.10 [0.6 [0.050 | 0.050 044 0.40 [1.00 | Max | Max Surface Coating Process:- Zine Blue Plating Thk 10,12,1f inicron _| Challan | Description / Size Lot | Qty Trem No, No. Status NUT. ZINC BLUE PLATED: Elea Lab. TC 130 | M16 Long Nut (1.2p) MIG | 610Nos: | Complete No, Di6saqrp Threads : 18 @8CLog "Marking :S Order Status: Dimensions ; 181364 (Part 3); 1992, _ ENS Complete Wecertify that the above results confirm to he required For Simply dustries Specifications. Bolts & Studs are as per EN -8 y > SIMPLEX STEEL INDUSTRIES CERTIFICATE EN 10204 3.1 NO : 065/B/SSI-GEA 7 _ Studs/Bolts _ DA’ Purchaser lex India Pvt. Ltd. Order N GBA/O264/14- Specifications : EN19 (BS970 ~ Part 3 : 1991 1SINC-BORO_| 7 ‘Chemical Composition _ Size C% | Si% | Mn% | P% | S% | Cr% | Mo% Heat | Or — | ___|No.__| bar | Dia 0.39 | 0.17 | 0.82 | 0.025] 0.024) 0.84} 0.17 | - | - - | 63494 | 16mm t - = Specified 038 | 0.15 [0.75 [0.035] 0.040] 0.80 | 0.5 0.43 | 0.35 | 1.00 | Max | Max | 1.10 | 0.25 Surface Coating Process:- Zing Blue Plating Thk 11,13,10 micron Chailan | Deseription / Size Lot | Qty Tem | Hardness No. s| No. Status HRC: MS | asiviax, | ‘STUDS ZINCHLUR PLATED: ‘AC.LAB. .| MIGX80mmlg. | Mie: | 2055Nos | Complete | 21-22, | TCNO. "1 DIG441 ads : 1S 4218CL6g Marking: ‘Order Status: Dimensions : 181364 (Part 3):.1992 | ___BNI9. Complete Weeverlify that the above results confirm to the téquired Specifications. Bolis & Studs are’as per EN 19

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