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OxO Welding Equipment Co. July 1997 Effective With Serial No. KG058696 Form: OM-174 190A OWNER’S MANUAL Vontage-Sensing Wire Feeder For FCAW And GMAW Weiaing | wirereea | wire | yiMPtt | tax, wire ingutboner | gg FOWet,) Speed | Diameter | ‘Sheu? | $9231 | pimencions | Welt soureeryse | Range | Range” | SHU | capacity ] Cengh 7-72 SeeniGeca’ | vstagecen | “tastwat” | “oatoas | soon facies ee _ _ 3 nperes arovatage. | Sdonaant | pm) me aires | S2tbCiseka) | Wish 8D | Som x7 ig WBre ISO | Girent(CO) | oepeningOn | Oeperang on | OutyCyie | 12904) | aDmm Se” | PRC anage” | “Rec vaage Moree SECTION 1 — SAFETY PRECAUTIONS FOR ARC WELDING 1-4. Symbol Usage Row Means Warring! Watch Ou! There are possible hazards with this procedure! The posible azz are shown in the adjoining symbols. ‘This group of symbols means Warning! Watch Oull possible ELECTRIC SHOCK, MOVING. PARTS, and HOT PARTS hazards, Consult symbols and elated instructions below or necessary ‘Actions to avoid the hazards. ‘A. Marks a special satoty message. (EF Means NOTE; not satey related. 1-2. Arc Welding Hazards ie cere er tesa sae amnne Satety Standards tsted in Section 4 lead and Yo ‘symbols shown below are used throughout this manual to cail attention to and identity possible Resarde ten you see the symbol, watch out and olow the related instructions to avoid the;Nazard. The of the more complete safety information found in the iow all Safety Standards. Only qualified persons should install, operate, maintain, and repair this unit. During operation, keep everybody, especially children, away. ELECTRIC SHOCK can kill, Toucning ive electrical specs & sever brs. can cause fatal he eloctods and work =e Somtinometc or automation woking, wi, ro fel ive ral hovsing, end-all met pas Suen he waidng we are alata ro, IReowosty”nstaiod. rounded (capnertie't hazard. fees ‘o not ouch Wve eecrical pans. 2. Wea dy noledres insulating goves and body protection 3. Insulate yours from work and ground using dry insisting mas or covers bg encugh rover any pryial contact wih the work or ground 4 Disconnect input power of slop engine before instling oF servicing his oqupment. Lackoultagout iru power accoring To OSHA 29 CPA 1910. 147 (see Salty Standacs) 5. Propel instal ana ground this equipment according 10 ts Owners Manual and atonal, tte, nd focal codes, ‘erminal in eisconneet box or that cord plug 6 connected t0 & property grounded receplacte out. 7. When making input connections, attach proper grounding ‘conductor fist ~ doube-check connections. ‘8 Frequently inspect input power cord for damage or bare wiring replace cord immediately # damaged ~ bare wiring can ki 9, Tumott alt equipment wnen notin veo. 10, Do not use wor, damaged, undersized, or poorly spliced cables. 11 Do not drape cables over your body. 12, Iteartn grounding ofthe workpieces required groundit rectly witha separate cable ~ do not use work clamp o¢ work eabe. 13. Do not touen electrode if you are in contact with the work, ‘ound, or another elecrose from a citerent machine 14, Use only well-maintained equipment. Repair or replace damaged pars at once. Maintain unit according to manual 15, Weara safety hamess i working above oor level, 18, Keep all panels and covers securely n place. "ARC RAYS can burn eyes and skin; NOISE can damage hearing; FLYING SLAG OR SPARKS can injure eyes. Arorays trom the weidina process produca intense ‘visible and rvisble (ultavolet ard infrared) rays that can'burn eyes and skin, Nose tram some processes can” damage hearing. “Chipong, (ginaing, and welds cooing throw 6M pisces 3 metal of sia, roved ear plugs oF ear mus noice lis high "ARC RAYS 2. Wear a weising helmet fited win a proper shade of titer 10 protect yourface and ayes when wolding or watching (see ANS! 1248.1 and 287 listed In Safety Standards), wear aparoved safety giassas with side siiel. Use protective screens or barriers to protect others trom fash ‘and gare: warn others not io watch te ar. 5, Wear protective cothing made from durable, flame-resstant ‘material (wo! and lear) ana foa protection FUMES AND GASES hazardous to your health. Welding produces fumes and gases. Breathing ‘hese fumes and gases an bs hazardous fo yout eal can be 1 Keep your head out ofthe fumes. Do not breathe he fumes, 2. lt insie. ventlate the area andlor use exhaust at the arc 10 ‘remove welding fumes and gases. 3._tvontation is poor, use an approves ar supplied respizator. 4. Read the Mater Salety Data Sheets (MSOSs) and the manufacture’ instruction for metas, Consumables, coatings, cleaners, and degreasers. '5, Workin a confined space only fi Is well ventiated, or wre wearing an air-suopied respirator. Always have a trained Wwatcheersonnearby. Welding funes and gases can apiece sir ‘andiower tha oxygen level causing injury a: death. Be sure the breathing aris sale 8, Donot wold in locations near degreasing, cleaning, or spraying ‘operations. The eat andrays ofthe arccan react with vapors to fer highly ‘oxic ard itating gases. 7. Do not weld on coated metals, such 6 galvanized, lead, of ‘cadmium plated steel, unless the coating is removed fom the Wald area. the area « wet vertated, and f necessary, wile ‘Weanngan air-suppledresprata. The coaings and any metals containing these elements can gve off love fumes i weed. ‘OM-74 199 Page 1 CYLINDERS can explode if damaged. grossre. W cufaned. 8 eyndst can ob ee gas ide'sare nora partot ne weg P| proces, be sue fotreat tem caret. 1. Protect compressed gas cyinders from excessive heat, ‘mechanical shocks, slag, open ames, sparks, and arcs. 2. installeyinders in an uprght postion by securng to stationary ‘Support or cylinder rack to prevent fading or tinpi. 8. Keep finders away fom ary welding or other electricat crete, ‘Never drape a welding torch over a gas oyinder. [Never alow a welding electrode to touch any cylinder. "Never weld on a pressurized cyinder- explosion wil sult. Use onty corect shielding gas cylinders, regulators, hoses. and ‘tings designed for he epectic appication: maintain them and ‘associated parts in good condition. “Tum face away from valve outlet wien opening cylinder vale. Keep protective cap in lace over vave except when cylinders In.use of connected for use. 10, Read and folow instructions on compressed gas cy’-ders. associated equipment, and CGA publication Pt stad i Safety ‘Standards, ere WELDING explosion. Welding on closed containers, such as tanks, drums, or pipes, car cause ner io Blow up. Spark Ffom thewoscing ar. The fying sparks, can cause fire or Fl Ne" Protect yourself and others fron fying sparks and hot meta Do not wed where tying sparks can sike lammable materi Remove aliammabieswihin35 (10.7) ofthe welding arc. f ‘his is not possible, tighty cove" them win approved covers. Be alent that welding sparks anc hot materials from welding can ‘easly go tough small cracks end openings to adjacent areas. can't hot workpiece, andhot equpment can cause tres ‘and bums. Accigeralcontas of electrode to metal jects can causes overheating, ‘or fire. eck and bo sure the area is cate Delors ‘doing any wokdng Wiaich for fre, and keep a fre extinguisher nearby. {Be aware tat welding on a celing, floor, bukhead, or partion ‘can cause fire onthe ridden sie. Do not wald on closed containers such as tanks, drums. oF ‘pipes, uniass they are property prepared accoraingto AWS F4.1 (soe Safety Standards). ‘Connect work cable tothe work as close othe welding area as practicalto prevent wading curren trom ravelinglong, possibly lunkrown palhs and causing electic shock and fire hazards. oot use welder to thaw ftozen pipes. . Remove slick electrode trom holder or cut off welding wire at ‘contac tip when notin use, ‘Wear ol-oe protective garments suchas leathor gloves, heavy shit, cufless trousers, high shoes, and a cap, emoveany eombusibles, suchas a butane lighter ormatches, rem your persan belore doing any weiaing, 2 1-3. Additional Installation, Operation, And Maintenance Hazards FIRE OR EXPLOSION can result from| placing unit on, over, of near combustible surfaces. 1.9 not locate unit on, over, or near combustoie surtaces. 2. Do not instal unit near tammables. MOVING PARTS can cause injury. aN 1. Keep away om meving pars. FALLING EQUIPMENT can cause serious personal injury and equipment, damage. 2._ Keep away ftom pinch points such as driv rls FLYING PIECES OF METAL or DIRT can injure eyes. 1. Wear safety glasses with side shields or face shit. | WELDING WIRE can cause puncture wounds. 1. Do not press gun trigger unt instructed to do 80. 2 Donotpoint gua toward any part ofthe body, other people. or any metal wnen treading welding wie. gas cylinders ary oer accessories Use equipment of adequate capacty t it unit {using it forks 19 move uni. be sure forks are lang eneuon to extend beyond epooste se o HOT PARTS can cause severe burns. 1 Donat touch het pars bare hanced 2. Allow cooing period belore working on gun or torn 1. Use iting aye tit unit only, NOT cunning gear, 2 3 HIGH-FREQUENCY RADIATION can interfere with radio navigation, safety services, ‘computers, ‘and ‘communications equipment. 1. Have only qualified persons familar wit KB | MOVING PARTS can cause injury. 1. Koap away fro moving pas suchas ane. 2. Keepaii doors renels, covers, and quar cosed YEO teers "| MAGNETIC “FIELDS FROM HIGH! CURRENTS can affect pacemaker operation. 1. Pacemaker wearers keep away. 2. Wearers shouiscansus ther doctor before going ear arc neidng, gouging, oF spot welding peratons. ‘lectronic equipment perform ins instalation. ‘The user is responsible for having a cuaifed ‘lectecian prompily corect any intererence ‘rablem resuing rom tne instalation I notified by the FOC about interference. ston using the equipment at once, Have the instalation regularly checked and | rmamtaines. Keep high-requency source doors and pane's ‘ighty shut, Keep spark gaps al corect setting, | land use grounding and shiding to minimize tne | possiblity of interference. OVERUSE can cause OVERHEATED| EQUIPMENT. 1. Allow cooling period. _~ | 2 Reduce curent or reduce duly cycle before| staring to weld again. 3._Follow rated duty eye, SIGNIFICANT DC VOLTAGE exists after removal of input power on inverters. 1, Tum Off inverter, disconnect input power, and ‘STATIC ELECTRICITY can damage parts | ‘on circuit boards. 1. Put on grounded wrist strap BEFORE handing bares or pans. 2. Use proper static proot bags and boxes to store, ‘move, or ship PC boards. BUILDUP OF SHIELDING GAS can harm health or kill. 1. Shut off shieiging gas supply when notin use. 1-4. Principal Safety Standards Safety in Wokding and Cutting, ANSI Sandard 249.1, from ‘American Welding Society, S5ON.W. LeJeune Rd Miami FL 93128 ‘Safety and Healbn Standards, OSHA 29 CFR 1910, from Superintendent of Documents, U.S. Government Printing Office, Washington, D.C. 20402, ‘Recommended Sate Practices forthe Preparation fr Welding and (Cutting of Containers That Have Held Hazardous Substances, ‘American Welding Society Standard AWS FA.1, from American Welding Society, 850 NW. LeJeune Ra, Mizmi, FL 33128 ‘National Electrical God, NFPA Standard 70, trom National Fire Protection Assocation, Battrymarch Park, Quincy, MA C2269. ‘Safe Hancling of Compressed Gases in Cyfinders. CGA Pamphlet at, from Compressed Gas Association, 1235 Jetlerson Davis Highway, Sulte 501, Arington, VA 22702. Code for Safety in Welding and Cutting, CSA Standard W117.2, from Canacéan Standards Assocation, Standards Sales, 178 Rexdale Boulovard, Rexdale, Ontario, Canada MOW 1R3. Sale Practices For Occupation And Educational Eye And Face Protection, ANSI Standard 287.1. trom American National ‘Standards institute, 1490 Broadway, New York, NY 10088, Cutting And Wielsing Processes. NFPA Standard 518, rom National Fite Protection Associaon, Baterymarcn Park. Quincy, MA2269. 1-5._ EMF Information ‘Considerations About Welding And The Effects Of Low Frequency Electric And Magnetic Fields, “The following is a quotation from the General Conclusions Saction ofthe U.S. Congress, Ofc of Technology Assessment, Biological Elects of Power Frequency Eecirc & Magnetic Fields — Background Papen OTASP-E-53 (Washington, DC: US. Goverment Printing Office, May 1989)". there is now a very large volume of scientific findings based cn experiments atthe calarlevelandtrom studies wih animals ardpeapiewhichclearly fstablch tat ow taqueney magnetic feldecan atarac! wih rd produce changesin, biological systems. Whis mostotthis workisat Very high qually, the resus aro complex. Curent scientific Understanding does not yet allow us to interpret the evidence in a single coherent ramework. Even more tsrating, does not yst allow us to draw definte conclusions about questions of possible risk oro ofr lear science-based advice on svategies 1 minimize cr avoid potential risks." To reduce magnetic fields int procedures: 1. Keep cables cose togetnr by twisting or taping nem 2. Arrange cables to one side and away trom the operator, 3. Donot coi or drape cables around the body. 4. Koop wolaing power source and cables as far away a5 practical workplace, use the following 5. Connect work clamp to workpiece as close tothe wold as Possitie. About Pacemakers: The above precedures are also recommentied for pacemaker wearers. Consul your doctor or compete information. (OM-174 190 Page 3 SECTION 2 — INSTALLATION 2-1. Installing Wire Guide And Drive Rolls 1 ‘When changing wire size or type, aes! hack ve olandvate guides (see Table 5-1). + Outen ad 2 Outer Win Guido Ne Inert outs reo see. rd secre wing ae nt 9 Deve Rotkey 4 of Rts 5 cota Insert ee 0 kay Io stn ‘shaft and instal drive rofs and coF lar, Secure using | ‘Cleaning Drive Rolls: Remove drive cols, and clean ‘grooves usinga wire brush, Tools Needea == Mein | Stans aanassraor ama | 2-2. Connections ane 6 ‘Close val on cylinder when tn- ‘shed welding. 7 Weld cable comes with customer designated connector. Connect welding power source weld cable. ‘Gun Receptacie ‘Gun Trigger Recepracte ‘Voltage Sensing Recepiacie ‘Voltage Sensing Lead Gas Hose With 5/8-18 Right- ‘hand Thread Fitings (Cus- tomer Suppied) Gas Valve/Fionmeter ‘Wold Cable (OM-174 190 Page 5 2-3. Installing And Threading Welding Wire 1 Hub Ring 2 Hub Tension Adjustment Serow Instating Wire And Adjusting Hub Tension: lemove nub rng, and insta spoot sohub pin fs epool hole. Reinstall ring. ‘Adust tension screw 50 only @ Sight force 1s needed to turn spool ‘Threading Welding Wire: 3 Prossure Assembly Adjuet- ment Knob Lay gun eabie out straight, ‘AOpen pressure assembyy, holdwire tightly, andeut off fend. Pusn wie through ‘uides ino gun. 8 Close and tighten pres- Sure assembly. Press Jog ‘witch untl wire comes out un, © Feedwite against wooden ‘sutfaca, and tighten kno ‘So wire d00s not sip. D Gut of wire, and close door. Use viewing window on rear pane! tw check wire epoct. y = ; to ES {S801 99-6 Rl ST. 297A/ Ral STI5NO4.A) 987A SECTION 3 - OPERATION 1 Power Contiot Switch 2 Jog Switch Use to momentary feed wire without energizing welding circuit O° gas vale. 2 Control Seting Leek 4. Thvee-Tun Wire Speed Control SECTION 4 — MAINTENANCE & TROUBLESHOOTING 4-1. Routine Maintenance ‘A. Disconnect power before maintaining. = 3 Months Repair Or Sey bon A Ropace ca vation Cres ae viel Sate Temas | a “ et eptce | B Be cates | ‘Volt Sensing Cord Gun Cable Gas Hose ana eae 6 Months im sy Blow Out Or Vacuum - . 7 Drive fae uring Heavy Service, as 2 fe org ow N (OM-174 190 Page 7 4-2. Overload Protection ne ‘A Turn Off wire feeder and ‘welding power souree. Stop ‘engine on welding ‘generator. 1 Fuse Ft 2 Fuse F2 1 and F2 protect the wir foodor lromoveroad. ether use opens, the wae feeder shuts down. Cor: ‘ec problem. and replace fuse. (Ciose an latch door. et S401 06 /Ra 61602004 4-3. Wire Feed Speed Adjustments A Tum Off wire feeder and welsing power source. Stop engine on welding ‘generator. + Main Contra! Boara PCA 2. Are Vots Senetiviy Switch st Locate PC under ot side door. 1 gating detorminesettect ot are voltage on wire speed: In N (aor mal) postion, wire speed vares. | with are voltage. Int (low) postion. arevotage nas. | Ive elfect on wire speed, Set switch as needed. it may be necessary 10 adiust the speed ‘ange screw PY when changing swih seting, 3. Speed Range Adustment ‘Scow PI Max wire speed is factory set at about 800 pm (20 mv). Use PT Toadjustmaxspeed up ordownas | neeoed (M174 190 Pace @ 4-4, Troubleshooting IND =n Trouble Wire does not feed; no open-circuit vat- age avaiable, ‘Check wold cablo connections. ‘Check gun and sensing lead connections, ‘Check uses F1 and F2, Replace fuse W necessary. Have Factory Authorized Seevice Agent check power switch. Wire does notteed;open-crcurvotage avaiable, ‘Check gun tigger pug coanection ‘Check gun tigger Have Factory Authorized Serica Agent check contol Board PCT. “Fuses blow with Power swich on when ‘at welding or ncting. (Check sensing load connection, Have Factory Authorized Sarvce Agent check contolbeard PC!, sold tate rectifier SRY, an varisor vat. Fuses Blow when walding or Ogg ‘Check sensing lead connection. (Check to make sure gun eabie not Hnkad or twisted. Readjust dive rl pressure lomove weld spatter around nazzle opening. Replace gun contact ipo ner Use correct sie eve rol (eee Parts Listing) ‘Clean or replace ity oF wom dive rol Have Factory Authorized Service Agent check control board PCI. Wire feeds eraicaly ‘Check To make sure gun cabie snot Knked or twisted: Roaclust ve roll pressure, (Use correct size dive ol (eee Parts Using) Clean or replace diy or worn ave rol Remove weld spater around nozzie opening. Replace contact tipo iner Have Factory Autrorzed Service Agent check etiva motor and eonwol board PCT ‘Vanabie orhuntng are ‘Check gun and sensing lead connection, and make sure sensing cable isnot worn or undersize, ‘Cheek gun contact ip. ‘Check weld cable connections ‘Weld porosity nartowanaropy bead or ite stubbing into plate ‘Check sensing lead connection Wake eure a being welded i dean, Uneven or Fo Gono! Of wire sea speed. Have Factory Authorized Serwoe Agent check motor brushes and contol board POY. (OM-174 190 Page 9 so1m04se Figure 4-1. Circuit Diagram SECTION 5 — PARTS LIST Se Item Dia. ‘oxo No.__Mkgs. PartNo. Description Quantity Figure 5-1. Main Assembly = 910414 .. SKID, door 2 91960B-1SS .. DOOR, cabinet right 1 : INSULATOR, door RH 1 - CONNECTOR & PINS, (consisting of) 1 vite, CONNECTOR, rect pin 20-14ga .. 2 + CONNECTOR & SOCKETS, (consisting of) 1 . CONNECTOR, rect skt 20-149 2 EAD ASSEMBLY, elect (diode) 1 ++ STAND-OFF, 6-32 x .687 19 4 ‘CIRCUIT CARD ... 1 + CONNECTOR & SOCKETS, (consist 2 . CONNECTOR, rect skt 20-14ga 68 1 1 1 1 30 Figure 6-1. Main Assembly ‘OM-174 190 Page 11 Dia. oxo No. Mkgs.__—Part No. Description Figure 5-1. Main Assembly (Continued) ; LEAD ASSEMBLY, elect (resistor) SOCKET, relay 11 pin 91349 .. VARISTOR, 150V 6 joul 91358 |. RESISTOR, WW fxd SW 300 ohm’. errr 91315 .. CLAMP.capacitor 2.000dia fe VRQ... 491553 <> VARSITOR ‘91302C ‘. CONTACTOR, 24V0G SPST WIRE DRIVE ASSEMBLY NUT, 500-13 LH + LOCK NUT ; WASHER .. fe HOSE ASSEMBLY, inlet (consisting of) - HOSE, gas 33 in'....... ++ CLAMP, hose No. 10. :. FITTING, gas BLANK. snap-in metal SOOmig hole CLAMP, saddle . : HANOLE * BUSHING, strain relief. + CABLE, weld 24 in . INSULATOR, door LH DOOR, cabinet left. LATCH aeotntiae BLANK, snap-in nyl 500mtg hole + BLANK, snap-in ny! 375mtg hole + PLATE, window . ++ INSULATOR, panel cen ‘SPINDLE WASHER, fiber (brake) . + HUB, S00! -.-e.eeceeseeee + WASHER, anti-spin : + NUT, hub: : SPRING . WASHER, fat .380 iD KNOB, brake adjust .. aoe NAMEPLATE, inner (order by model and serial number) HOLDER, fuse font * FUSE, mintr g| Ov. * FUSE, mintr 9| 158 250 - * FOOT, tbr... : ~ CABINET | * RECTIFIER, integ 40A 800V ~ VARSITOR PANEL, front w/components ......... see ceeee ‘CLAMP, ny! 500 clamp dia x 500 wide... + BLANK, snap-in nyl.312mtg hole . BLANK. snap-in ny! 250mtg hole BLANK; snap-in nyl.187mtg hole - CABLE, sensing (consisting of) ...... CLAMP, universal SOA pid... .. INSULATOR, vinyl clamp *)*! + WIRE, strd 14ga 600V 105¢ (order by ft) PLUG, jack 2/6 .. =. HOSE, SAE .187 iD x 1000 x8.0009 « +. CONNECTOR & SOCKETS ........ Se pal cape at a SS glace apn “Recommended Spare Parts. BE SURE TO PROVIDE MODEL AND SERIAL NUMBER WHEN ORDERING REPLACEMENT PARTS. (OM-174 180 Page 12 Mikgs. Part No. Description Quantity Figure 5-2. Wire Drive Assembly (Fig 5-1 Item 17) GEAR BOX, high speed 54:1 (consisting of) MOTOR ASSEMBLY, (consisting of) » MOTOR, 12VDC «+. : CONNECTOR PINS & SOCKETS, (consisting of) . vives CONNECTOR, rect skt 20-149 nite ‘90057 ._ CONNECTOR, rect pin 20-1498 3 90301... GEAR, pinion’ ar PIN, dowel .062dia x .500 Ig. a5 ++: BEARING, needle... 8 +2 BEARING, needle 17 111 90194B --.. GEAR BOX, bottom... 8 {11 80268A -... GEAR, stl high speed 54:1. gon Cit, 80267 °°. RING, retaining 335 1D ....2.2., IO: 80275 62, GEAR, flat eee ecteceeceee we Weise, 8019473... GEAR BOX, top right «oes eee wR eee 70887... PIN, dowel .125dia x .875 Ig. 80266. .... KEY, Woodruff .093 x .600 . 80272A |... SHAFT ... 80273... BEARING . 80274 111 RING, retaining 545 iD. 90194T-1 |... GEAR BOX, top . 90194T-2 .... GEAR BOX, top left - 80263A |... GEAR, fiber high speed 4:1 1......... TI RGa III 2...) CONNECTOR PINS & SOCKETS, (consisting of) - fietessssstessess 90056 ..., CONNECTOR, rect Skt 20-1498 ......csse000+ titeseessesseses 90057 ++. CONNECTOR, rect pin 20-149a 622.2. 2.25 mates ea ating ce a “Includes item 4 rani ow Figure 5-2. Wire Drive Assembly (OM-174 190 Page 13 Hem Dia. Oxo No. Migs. Part No. Description Quantity Figure 5-2. Wire Drive Assembly (Fig 5-1 Item 17) (Continued) sessesese 91101. INSULATOR, drive assembly . = 81103... WASHER, shidr tesees 70904 :, SCREW, set 5-40 x .187 cup pt . vise: 80195. PRESSURE ROLL HOUSING vise 90175C . GUIDE, inlet 63317 .. SCREW, set 250-20 x 312 cup pt v0... s+s1 90196 .. PIN, PIOLIONG ...sessvsereeseeeesere tee, 90195... PIN, pressure roll housing .......eseeeeee 70903. PIN, bearing 70305 :. SPACER . Se Ssssseseses PRESSURE ROLL ASSEMBLY, (consisting +. 63819 .... BEARING, pressure roll . ~69619-1 .... SHELL, pressure roll See Table included w/Drive Roll Kit 94590 |. SLEEVE, guide ............. = 91107 +. INSULATOR, sleeve... 90197 .. STUD, tension 90131 .. WASHER, pivot - 63310 .. SPRING ........ 80278 .. KNOB, tension . 80084. . SCREW, 8-32 x3; + 911144. PIN, pivot short -. BE SURE TO PROVIDE MODEL AND SERIAL NUMBER WHEN ORDERING REPLACEMENT PARTS. ‘Table 5-1. Drive Roll Kits Wire Size | _VGroove | WXnurled | U-Groove ‘080 woxsoqosvS_ | woKs0Q030KS 25 wpxodossvs | WOK30Q035KS 048 woxs0d04svs | woKs0q04sKS 62 woxsocosavs | woKs00052KS 16 worsoartevs | woKs00116Ks ica WOK300564KS az WDK300392KS 085 Aluminun ‘WOK300035 UA 2168 Aluminum ‘WoKs00s64UA {V56 Alurioun, WDK200116UA (OM-174 190 Page 14 eg toe ag Dia. oxo Mkgs. Part No. Description Quantity Figure 5-3. Panel, Front w/Components (Fig 5-1 Item 51) 91984 .. POTENTIOMETER, WW 3/T 1.5W 10K ohm . «..... CONNECTOR & PINS, (consisting of) . . CONNECTOR, rect pin 20-14ga .. CONNECTOR & SOCKETS, (consisting of) s+. CONNECTOR, rect skt 20-1498 .....secscceee + NAMEPLATE, on-off (order by model and serial number +: SWITCH, tgl SPST 16A 125VAC. +. SWITCH, gl DPDT 6A 125VAC . POWER BLOCK ASSEMBLY, (consisting of) t+. SCREW, set 250-20 x 250knript *. ADAPTER, block ++. CABLE, weld 17-1/2 in » SCREW, .375-16 x 1.000 NUT, 375-16. : - BLOCK, adapter ++ 10027... FITTING, gas + 94526 .. INSULATOR, adapter ++ 94525 .. RING, outer... + 90015 .. RECEPTACLE, +. 3239B -. JACK, 2/c. ‘91360P2 .. PLATE. front =. NAMEPLATE, front (order by model and serial number Sites, 91985 | HELIPOT ...., 1 81960PM <. PLATE, cover +. 913600MP .. PLATE, mtg meter Sg esate eae aa ame pe oan 10 8 Figure 5-3, Panel, Front w/Components BE SURE TO PROVIDE MODEL AND SERIAL NUMBER WHEN ORDERING REPLACEMENT PARTS. (0M174 190 Page 15,

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