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Laporan Praktikum Gas Turbine Engine: (Removal & Installation Engine Allison M250-250)
Laporan Praktikum Gas Turbine Engine: (Removal & Installation Engine Allison M250-250)
Disusun oleh:
Regina Dwi Maulida (151221024)
Rhismansyah Adiguna Effendi (151221025)
Rizal (151221026)
Rizal Fadilah (151221027)
Sandi Tresna Priandi (151221028)
Sulaiman (151221029)
Vicka Berliseptiany (151221030)
DAFTAR ISI............................................................................................................................ 1
DAFTAR GAMBAR .................................................................Error! Bookmark not defined.
BAB I PENDAHULUAN ........................................................................................................ 2
I. 1 LATAR BELAKANG ............................................................................................. 2
I. 2 TUJUAN PRAKTIKUM ........................................................................................ 2
I. 3 BATASAN MASALAH .......................................................................................... 3
BAB II TINJAUAN PRAKTIKUM ...................................................................................... 4
II.1 ENGINE HELIKOPTER ....................................................................................... 4
II.2 SA 3180 ALLOUETTE ASTAZOU ENGINE DATA ......................................... 5
1. ENGINE CONSTRUCTION ................................................................................. 5
2. ENGINE OUTPUT PERFORMANCE ................................................................. 5
BAB III HASIL PRAKTIKUM ............................................................................................. 6
BAB IV KESIMPULAN ....................................................................................................... 17
REFERENSI.......................................................................................................................... 18
LAMPIRAN........................................................................................................................... 19
A. DOKUMEN PENDUKUNG..................................................................................... 19
B. DOKUMENTASI KEGIATAN PRAKTIKUM ..................................................... 26
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BAB I
PENDAHULUAN
I. 1 LATAR BELAKANG
Helikopter adalah pesawat udara yang tergolong pada jenis sayap putar (rotary
wing) dimana helikopter memiliki sayap yang berputar atau baling – baling untuk
menghasilkan gaya angkat (lift). Adanya perbedaan sayap helikopter yang merupakan
baling – baling dengan sayap pesawat yang bersayap tetap (fixed wing), tentunya akan
terlihat pada penggunaan komponen – komponen utama dan prinsip kerja dari
helikopter dan pesawat fixed wing.
Perbedaan yang sangat terlihat salah satunya adalah pada sumber tenaga
penggerak atau engine yang digunakan. Pada laporan praktikum ini penulis berusaha
untuk membahas mengenai engine yang digunakan pada helikopter dengan melakukan
pengamatan pada salah satu contoh helikopter yaitu SA 3180 Allouette Astazou yang
menggunakan engine Allison M250 seri C250.
Pengamatan yang dilakukan oleh penulis yaitu kondisi engine secara
keseluruhan, dari hasil pengamatan ditemukan bahwa engine mengalami damage
berupa erosi dan korosi, maka dari itu engine perlu di-remove untuk dilakukan proses
maintenance. Akibat dari proses maintenance, nilai jam terbang dan cycle dari engine
mengalami perubahan.
I. 2 TUJUAN PRAKTIKUM
Tujuan diadakannya praktikum ini antara lain,
1. Memahami jenis kerusakan/damage yang ditemukan pada engine allison pada
helikopter alouette.
2. Memahami prosedur kerja removal dan installation engine allison pada helikopter
alouette.
3. Memahami dan bisa menghitung perubahan jam terbang dan cycle engine setelah
dilakukan proses maintenance.
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I. 3 BATASAN MASALAH
Batasan masalah pada pelaksanaan praktikum ini adalah,
1. Praktikum dilakukan pada helikopter SA 3180 Alouette Astazou.
2. Praktikum dilakukan pada engine Allison M250 seri C250.
3. Jenis praktikum yang dilakukan hanya removal dan installation.
4. Perubahan jam terbang yang dihitung adalah TSN, TSO dan CSN.
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BAB II
TINJAUAN PRAKTIKUM
Berbeda dengan engine turbine lainnya engine turboshaft yang digunakan pada
helikopter sebagai penghasil tenaga untuk memutarkan shaft, pada bagian turbine
terdapat bagian atau stage turbine khusus yang langsung ditransmisikan pada reduction
gearbox menjadi tenaga keluaran untuk menggerakkan shaft. Stage khusus ini disebut
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free-turbine, disebut free-turbine karena pada stage ini turbine tidak terhubung untuk
menggerakkan compressor yang berada di engine guna mengkompresi udara untuk
proses pembakaran. Sehingga dihasilkanlah tenaga yang cukup besar untuk
menggerakkan shaft yang nantinya ditransmisikan untuk menggerakkan main rotor dan
tail rotor.
1. ENGINE CONSTRUCTION
Nama engine : Allison 250
Compressor : 2 Stage Axial
Combustion chamber : Single Can with Single Burner
Turbine : 2 Stage Axial with 5.8:1 reduction gear
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BAB III
HASIL PRAKTIKUM
Unscheduled maintenance
A. Special inspection due to erosion and Corrosion Inspection
Special inspections are required when the engine has been subjected to abnormal
operating conditions, when engine damage is suspected, or when associated parts are
removed from the engine. In table 604, special inspection must be do when Operation
in erosive environment
NOTE: If the aircraft is subjected to sand or dust ingestion, periodic compressor erosion
inspection is recommended. The frequency of the inspection should be based on the
degree of ingestion and condition of the compressor at the last inspection. The need for
more frequent compressor rinse may also be indicated.
In our case, the helicopter fly around in Indonesia which is from the Corrosion Severity
Maps of the World Indonesia included in severe corrosion area. See the maps below:
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(1) Precautions
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NOTE: Use of water not meeting electrical conductivity of 20 micromhos per
centimeter maximum will require the engine to be inspected per Rolls-Royce
CSL 205 HOT CORROSION -- SULFIDATION.
Operation in erosive
environment (d) Do not spray water into a hot engine. The engine temperature is
satisfactory for water rinse when the bare hand can be placed on the outer
combustion case without discomfort.
(e) Avoid conditions which would allow the rinse water to freeze.
NOTE: Methyl alcohol may be added to the water to prevent freezing during water
rinse in below freezing weather. Mix one part methyl alcohol to one part water.
This mixture prevents freezing down to --40°C (--40°F). The methyl alcohol
shall contain methanol in concentrations not less than 99.85% by volume.
(f) Do not inject a solid stream of water into the engine. Use a nozzle which
provides a diffused spray pattern.
(g) A conventional nozzle meeting the flow requirements of para 2, this section,
may be used. Center the spray around the bullet nose of the inlet to ensure that
all of the spray is injected into the engine. Spray a minimum of one quart into
the compressor.
(a) The highest quality water available must be used. Distilled or demineralized
water is recommended.
The most rapid and economical means to assess water quality is by measuring
electrical conductivity. Control of electrical conductivity to a specific low level
will automatically yield a low level of chlorides, sulfates, sodium, and other
elements. Distilled or demineralized water with a maximum electrical
conductivity of 20 micromhos per centimeter is recommended.
(b) Portable equipment such as a clean garden sprayer or fire extinguisher which
can be pressurized to obtain the required flow rate is recommended for water
rinse. To provide capability for rinse with either portable equipment or a water
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supply system, a nozzle capable of flowing the recommended rate at about 55
psig (379 kPa) is desired.
(c) The spray nozzle shall provide a diffused spray of water at a flow rate of
one quart (1 liter) in nine to eleven seconds at the pressure conditions used
during compressor rinse. The nozzle should be sized to provide the proper flow
rate at the average pressure maintained during each rinse cycle.
NOTE: Test for proper water flow at the pressure to be used by placing the
nozzle in a large container so that no water can splash out. Time the flow for
10 seconds and measure the quantity collected. Proper nozzle size for the
pressure used should accumulate 1 to 1--1.125 quarts (0.95 to 1.06 liters).
Adjust nozzle size as necessary to meet the specified flow limits.
(d) A quick opening valve shall be installed in the supply tube as close to the
nozzle as practical.
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MUST NOT EXCEED 10% RPM. IF N1 RPM REACHES 10%,
RELEASE THE STARTER AND CONTINUE THE WATER SPRAY.
PERMIT N1 RPM TO REDUCE TO APPROXIMATELY 5% AND
THEN REENERGIZE THE STARTER TO OBTAIN A FULL TEN
SECONDS OF ENGINE ROTATION WHILE WATER IS SPRAYED
INTO THE COMPRESSOR.
(e) Spray water into the compressor inlet for 10 seconds while the engine is
being motored with the starter. Start the water injection three seconds prior
to starter engagement. The three second delay will reduce the tendency of
the engine to accelerate above 10% rpm. The spray must flow the water as
close to the bullet nose of the compressor inlet as possible to ensure that all
of the spray is injected into the engine. Do not flood the engine prior to
starter engagement.
NOTE: Observe engine speed during the 10 second rinsing operation. The
engine rpm will generally stagnate at or just below 10%; but when using a
fully charged battery or an A.P.U., the rpm may tend to exceed 10%.
(f) Continue injection of water spray during coast down until N1 stops, this
improves the rinse of the base of the blades. Do not continue spray after
engine stops.
(g) Allow engine to drain. Combustion drain valves may be removed to
improve rapid draining of the turbine.
(h) Restore engine to operating configuration:
1. On Series I and II, remove the wedge from the bleed valve.
2. On Series III and IV, remove any installed fitting. Reinstall any
removed caps or plugs as may be required (if removed).
3. Reinstall the combustion drain valves (and plumbing) if previously
removed.
(i) Within 15 minutes of the water rinse, operate the engine at idle for five
minutes to purge and evaporate all residual water (actuate anti--icing
system for one minute).
NOTE: If exposure to excessive salt or other corrosive media has occurred,
a repeat to
the rinse procedure may be necessary.
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Alat Yang Digunakan:
Twister
Safety Wire
Work Stair
Crane
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Coverall
Safety Shoes
Safety Glasses
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TSN and TSO
TBO = 3600
3x365= 1095
3x365= 1095
3x365= 1095
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Wheel turbine Allison 250
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15
Ketentuan Manual
TSN 1st-Stage Wheel 1775
TSN 2st-Stage Wheel 1775
TSN 3st-Stage Wheel 4550
TSN 4st-Stage Wheel 4550
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BAB IV
KESIMPULAN
Pada engine Allison M250-250 terdapat damage berupa korosi dan erosi yang
menyebabkan engine harus di-remove dan di-install kembali sebagai salahsatu proses
maintenance. Setelah dilakukan remove&installation, engine mengalami perubahan
jam terbang yaitu: TSN Pesawat 22.100, TSN Engine 7.100, CSN Engine 9.100, TSO
Engine 2.700, dengan rata-rata terbang/Rata-rata Cycle 60 Menit.
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REFERENSI
B, A. (2017, January 7). Alouette: Artouste versus Astazou. Retrieved from What's
Occur: http://occurs.lineum.org.uk/index.php?pages/Alouette%3A-Artouste-
versus-Astazou
NATIONAL AERONAUTIC AND SPACE ADMINISTRATION. (2017, January 6).
Nozzles. Retrieved from NATIONAL AERONAUTIC AND SPACE
ADMINISTRATION: https://www.grc.nasa.gov/www/k-
12/airplane/nozzle.html
The Turbomeca Astazou Aircraft Engine. (2017, January 7). Retrieved from Air
Power World: http://www.airpowerworld.info/aircraft-engine-
manufacturers/turbomeca-astazou.htm
Turboméca. (1970). Engine Maintenance Manual, Turboméca Astazou II . Paris.
UNITED STATES DEPARTMENT OF TRANSPORTATION, FEDERAL
AVIATION ADMINISTRATION. (2012). AVIATION MAINTENANCE
TECHNICIAN HANDBOOK-POWERPLANT, Vol 1. Oklahoma city: United
States Department of Transportation, Federal Aviation Administration.
Wikipedia Indonesia. (2017, January 6). Mesin Turboshaft. Retrieved from Wikipedia
Indonesia: https://id.wikipedia.org/wiki/Mesin_Turboshaft
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LAMPIRAN
A. DOKUMEN PENDUKUNG
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B. DOKUMENTASI KEGIATAN PRAKTIKUM
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