GAS GENERATOR SET Inge shown may not reflect actual package BENEFITS FULL RANGE OF ATTACHMENT + Wide range of bolt-on system expansion attachments, factory designed and tested. + Flexible packaging options for easy and cost effective installation, PROVEN SYSTEM + Fully prototype tested. + Field proven in a wide range of applications worldwide, + Certified torsional vibration analysis available. WORLDWIDE PRODUCT SUPPORT + Caterpillar dealers provide extensive post sales support including maintenance and repair agreements + Caterpillar dealers have over 1,600 dealer branch stores operating in 200 countries +The CAT® S.0.S ™ program cost effectively detects internal engine component condition, even the presence of unwanted fluids and combustion by-products Lene8747-00 AATERPILLAR NATURAL GAS CONTINUOUS 975 ekW 1218 kVA / 1030 ekW 1287 kVA 50HZ 1500RPM 400 VOLTS Caterpillar is leading the power generation ‘marketplace with Power Solutions engineered to deliver unmatched flexibility, expandability, rellabilty and cost-effectiveness. CAT” G3516 LEAN BURN GAS ENGINE + Robust high speed diesel block design provides prolonged life and lower owning and operating costs + Designed for maximum performance on low pressure gaseous fuel supply. + Simple open chamber combustion system for reliability and fuel flexibility. CAT SR4B GENERATOR + Designed to match performance and output characteristics of Caterpillar gas engines + Industry leading mechanical and electrical design + High efficiency CAT EMCP lit CONTROL PANEL + Simple user friendly interface and navigation + Digital monitoring, metering and protection setting + Fully-featured power metering and protective relaying + UL 508A Listed. + Remote control and monitor capability optionsCONTINUOUS 975 ekW 1218 kVA/ 1218 ekW 1287 kVA 50 Hz 1500 rpm 400 Volts CATERPILLAR Factory Installed Standard & Optional Equipment System Standard ‘Optional [Airinlet [ar cbaner iiamodate dy wth sonics lesan [Sipser ar cleaner [ice sds (Controt lEncr we [Connueicntons Nogule (TOOT, PLIORDE) nsvumer pana! on engine [aan moda costomereerace mooie syncroncing module Coolng [Serine ack water and ol cose oak [Corosion eis steraoir Engine ion JW pang: Theos ae housing Rw water tercole seperate stecouercveut ampere euler hightemperature cootag ‘Single stage or wet manta Two-stage dry mani (oxtn fre cogenraton system) Engine ven AC ponp; Second-stae thermoset and hosing fret Ouletcomectns. expansion ar vmlom tak [ater ol sich ge Exhaust Wet hat menos sanders ens Fert Sing, Elton, Flange and Expander on exraust mental row eission aumer end spak-aresing mtr wth companion henge. Fuel [Gas prea epaetor Hig a carotene Requres 103 10.245kPa(1.5t0 Spi) sipped gue preeire [as fora gas cxbuclr rst amssion cas shoe Jostce rata gas eaurtor for ow emission {612035 MAN? vert stands) iin eannacton Fol syst i sized for 21,5 047:2 Mune (60001200 Buse [Gonerator ISRA5 gener, melds Set mowed cca ake PM exc, nn wound wih Cats H insulation Metum vtage generator Stator RTOS Bearng empratire detctrs (RTD) Cater’ Dial Vege Regulate (COVA inlsing Low wotape extorsion box [Governing [Wocanord Z507A Speed Conv or standaw anssion [Sup-oose 2301 Speed Conroer |vcoavardProAct Speed Contr ow emission 22018 lod snag gear 23010 etal gain gover: [200 toa sing med Tgnition stepi Elesancigrton System (ES) clung detonation sensing tong Lubrication [Gearkcase eater, op mourtea lore reaucar Jot cooler loi pan can ve jor ster sono pom srt at pan Prt pun Lucan ci [Mounting 190 an, nesta ype al enge-genreor nurtng pra ype vertion satos Protection Sato slo 24000, ETR loninaton shun Starting /Charging verses baer, Locket water heater [General [Pan Gaara Yatow rane ard ganar [EEC 0.0 1 certcaton Jocankshatworaton damper and guard JCrankcas explsion lt aho futing eves Frain being arin [operatin ane Maintenance Manas; Pars ook Lene8747-00CONTINUOUS 975 ekW 1218 kVA/ 1218 ekW 1287 kVA 50 Hz 1500 rpm 400 Volts SPECIFICATIONS ‘CAT LEAN BURN GAS ENGINE G3516 LE SCAC 4-strokescycle, sparkignited engine Number of Cylinders vie Bore =- mm (in) 1706.7) ‘Stroke — mm (in) 190 (7.5) Displacement ---L (cu in) 69 (4210) ‘Compression Ratio (516GEX1 & St6GEX4) 14:01 Compression Ratio (516GEX8) 12:01 Aspiration Cooling Type (516GEX1) Cooling Type (518GEX4) Cooling Type (516GEX6) Fuel System ‘Governor Type (516GEX1) ‘Governor Type (S16GEXé & 516GEX6) ‘Turbocharged Separate Circuit Aftercooled {JW & OIC combined, SCAC IW & OIG combined, two stage SCAC IW & O/C combined, two stage SCAC Low Pressure: Woodward 2301, Woodware ProAct I CAT SR4B GENERATOR Frame size 697 Excitation Permanent Magnet Pitch 0.7333 Number of poles 4 Number of bearings 1 Number of leads 6 Insulation Class H IP rating Drip proof P22 ‘Alignment Pilot shaft ‘Overspeed capability % of rated 125% Wavetorm deviation line to lin, no load less than 3.0% Voltage regulator cOVR Voltage level adjustment 45.0% Voltage regulation, steady state + 05% Voltage regulation with 3% speed change 0.5% Telephone Influence Factor (TIF) less than 60 ‘Consult your Caterpillar dealer for available voltage CATERPILLAR ‘CAT EMCPIi+ CONTROL PANEL + Power by 24 volts DC + NEMA 12, IP44 dust-proof enclosure + Lockable hinged door + Single-ocation customer connection + Auto start/stop control switch + Voltage adjustment potentiomenter + True RMS AC metering, 3 phase + Pruge cycle and staged shutdown logic + Digital indication for. RPM Operating hours Oil pressure Coolant temperature DC voltage LL volts, L-N volts, phase amps, Hz, ‘OkW, KYA, KVAR, KWhr, RW, pF ‘System diagnostic codes + Shutdown with indicating lights; Low oil pressure High coolant temperature High ol temperature Overspeed ‘Overerank Emergency stop High inlet air temperature (for TA engine only) Detonation sensitive timing for LE engine only) + Programmable protective relaying functions: Under / Over voltage Under / Over frequency Overcurrent Reverse power + Spare indicator LEDs + Spare alarmishutdown inputs Materials ané specications are subject to change without notice The International Systom of Unis (SI is used inthis pubication, Lene8747-00CONTINUOUS 975 ekW 1218 kVA/ 1218 ekW 1287 kVA CATERPILLAR 50 Hz 1500 rpm 400 Volts TECHNICAL DATA [63516 Gas Generator Set Feature Code S16GEXi DM 5671 DM 5158 Emission lvl (NOX) gn? | Standard Emission | Standard Emission ‘tercooler SCAG Deg C 32 54 Package Performance (1) Power Rating @ 0.8 pt (w! water pumps and wo fan) | ekW Continuous 1030 975 Power Rating @ 0.8 pt (w! water pumps and wofan) | kVA Continuous 1287 218 Power Rating @ 1.0 pt (w! water pumps and wlo fen) | ekW Continuous 1039 982 Eloctie Effciency @ 1.0 pf (SO 3046/1) (2) % 384 at Mechanical Power (w/ water pumps and wlo fan) Kw 1070 s011 JFuet Consumption (3) 100% toad io fon Netihe 297 202 75% oad wi fon Nei 235 230 50% load wi fan Neihe 168 164 lltitude Capability [At 25 Deg C (77 Dag F) ambient, above sea lve! a 1524 1524 |cooling System “Ambient air temperature Deg ¢ 2 25 slacket water temperature ( Maximum outlet) Deg c 9 99 Exhaust System ‘Combustion ar inet fow rato Noimin 735 718 Exhaust stack gas temperature Deg ¢ 448 453 Exhaust gas fow rate Nnimin 785 72 Heat Rejection Heat rejection to jacket water and ol cooler ew 207 a6 Heat ejection to AG ew 198 162 Heat rejection to exhaust (LHV to 25 Dog ©) kw 798 803 Heat rejection to exhaust (UHV to 120 Dog ©) kw 608 602 oat rjection to atmosphere am engine kw 400 4100 ‘Heat ejection to atmasphere tram generator kw 407 385 IGenerator Frame 97 oor Temperature Hse beg c 105 105 Motor stating capabilty @ 20% wltage ap (4) skVA 2289 2259 lemissions (6) NOx @ 5% 02 (y) imgiNim® 880 ae 60 @ 5% 02 (dy) mais? 854 an THC @ 5% 02 (dry) maim? 1200 1184 NMHC @ 5% 02 (dry) gin? 180 ws Exnaust 02 (dry) % aA a4 Lene8747-00 4CONTINUOUS 975 ekW 1218 kVA/ 1218 ekW 1287 kVA CATERPILLAR 50 Hz 1500 rpm 400 Volts TECHNICAL DATA [esst6 Gas cx SrecExa eG be5665_[ DM 56 ‘Emission owl (NOX) ToNT 00 250 [Atercooler SCAC, Stage 1 Deg C 7 7 ‘Atercooler SCAC, Stage 2 Deg C 2 2 JPackage Performance (1) Powor Rating @ 0.8 pf (wi water pumps and wten) | ekW Continous | 100 1030 1030 Power Rating @ 0.8 pf (wi water pumps and wiotfen) | KVA Continous | 1287 1287 1287 Power Rating @ 0 pf (wi water pumps and wioten) | ekW Continous | 1039, 1039 1039 Electric Eficiency @ 1.0 pf (SO 3048/1) 2) % 352 377 267 Mechanical Power (w water pumps and wio fan) baw 1070 1070 1070 Fuel Consumption (3) 100% load wio fan Nero 298 279 288 75% load wio fan Nene 231 219 zat 50% load wo fan Nar 163 155, 182 latitude capability [Ax 25 Deg C (77 Deg F) ambient, above sea level “ 350 00 350 |Cooting System ‘Ambient air temperature Deg c 2 ~ 2% «lacket water temperature ( Maximum uit) eg & 9 8 8 lExnaust Systom ‘Combustion at inet flow rate Nein 22 ms 708 Exhaust stack gas temperature Dog © 508 488 485, Exhaust gas tow rate Nin ara 139 a2 lHeat Rejection Heat rejection to jacket water and ol cooler kw 525 489 siz Heat rejection fo AC - Stage 1 kW 140 no va Heat rejection fo AC - Stage 2 kW 83 6 n Heat rejection o exhaust (LHV to 25 Dag C) kw 1050 ous oer Heat rejection to exhaust (LHV to 120 Deg C) kW aot me 71 Heat rejection to atmosphere from engine kW 115 a 7 Heat rejection to atmosphere from generator kW 407 407 407 \Generator Frame er or ear Temperature ise Deg ¢ 105 105 108 Motor staring capability @ 20% voltage ap (4) skVA 2259 2250 2250 lEmissions (5) NOx @ 5% 02 (ry) mgmt 250 00 250 60 @ 5% 02 Gry) mim? 1229 a8 1180 THC @ 5% 02 (dry) maim? 2508 2169 3014 NMHC @ 5% 02 (ary) mgm? 376 328 453 Exhaust 02 (dey) %% 39 9 29 Lene8747-00 5CONTINUOUS 975 ekW 1218 kVA/ 1218 ekW 1287 kVA CATERPILLAR 50 Hz 1500 rpm 400 Volts DEFINITIONS AND CONDITIONS (1) Continuous — Maximum output available for an unlimited time Ratings are based on pipeline natural gas having a Low Heat Value (LHV) of 35.6 MJ/Nm? (905 Btu/f”) and 80 Caterpillar Methane Number. For values in excess of altitude, ambient temperature, inlet/exhaust restriction, or different from the conditions listed, contact your local Caterpillar dealer. (2) Efficiency of standard generator is used. For higher efficiency generators, contact your local Caterpillar dealer. (3) Ratings and fuel consumption are based on IS03046/1 standard reference conditions of 25 deg C (77 deg F) of ambient temperature and 100 kPa (29.61 in Hg) of total barometic pressure, 30% relative humidity with 0, +#5% fuel tolerance. (6) Assume synchronous driver (7) Emissions data measurements are consistent with those described in EPA CFR 40 Part 89 Subpart D & E and |S08178-1 for measuring HC, CO, PM, NO,. Data shown is based on steady state engine operating conditions of 25 deg C (77 deg F), 96.28 kPa (28.43 in Hg) and fuel having a LHV of 35.6 MJINM3 (905 Btu/cu ft) and 80 Caterpillar Methane Number at 101.60 kPa (30.00 in Hg) absolute and 0 deg C (32 deg F) Emission darta shown is subject to instrumentation, measurement, facility, and engine fuel system adjustment. Lene8747-00 6CONTINUOUS 975 ekw 1218 50 Hz 1500 rpm 400 Volts DIMENSIONS KVA/ 1218 ekW 1287 KVA CATERPI LLAR [Package Dimensions Length 4917.0 mm 93.58 in| Note: Do not use for installation design. width 2204.8mm| 86.80 in See general dimension drawings Height 2011.7 mm 79.20 in for detail ( Drawing # 201-9599 ) [Approx Shipping Weight 11 813 kg 26 043 Ib Performance Numbers : DM5671, DM5158 DMos89, DMS665 M5668 Feature Codes: S16GEX1 S16GEX4 S16GEX6 Generator Argt: 144-1814 Source: US Sourced LeHe8747-00 (04/08) www.cat-electricpower.com © 2009 Caterpillar Alll rights reserved Materials and specifications are subject to change without notice. The International System of Units (SI) is used in this publication CAT, CATERPILLAR, SAFETY.CAT.COM, their respective logos, "Caterpillar Yellow,” and the POWER EDGE trade dress, as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.