Inclined ‘Materia Caried: P= [IM + Wf, COB + (Siator Apron Conv) (4+ Wn siNal c+ (WcOSa-WSINa) C+ Material Siding: P= [Mg + Wig) COSa + (Scraper Conv) (04 + 0 SINal + ‘Note: When (W1;COSa - WSINa) Cis positive, muttiply ‘quantity by 1.1 t0 account for tal shaft fiction, Inclined Glossary P= Total Conveyor Puls) P, = Toke-up Force (bs) We Weight of chain, attachments, slats, etc, and other ‘moving elements ofthe conveyor per tbs ft) IM = Weight of material per ft. on the conveyor Jbs.ft) f= Friction coefficient of chain roling on support rail Tabie6) f= Sliding tition eoeticient of material or chan sing (abies 4 and 5) © = Conter distance tt) ‘J = Pull bs) caused by sideboard siding fiction Table 9) Horsepower (HP) winere: Material Weight per ft. on Conveyor (M) for Bulk cep 1.1) ceque worsted by nessshatt Materials (Ibs,/tt.) HP = O0s (nfo) Were: T = Torque tansmitted by headset py2223110) 0 = Capacty tons) moma” fey = sn in: ‘= Chan speed min) BSE cy Creed ot headtat “(CEM CFM « Capacity or conveyed SNC) Total conveyor put (bs) Were ‘materia low rate (thin) BE to es orernccts = Cham Speed tt min) es eae can res compensates for motor efficiency.) Chain Speed (8) Estimated Chaln Weight for Selection (bsJ.*) Winere: Were: ren REM) $= Speed tdmin) For Chan Rong, M = Weight of materia @ P = Chante in) ‘chain Weight beng conveyed on = 002 () conveyor (Ds) 1 = Number of eeth ppl For Chain Siding: € = Cone stance RPM = Rotational speedot sprocket | Chin Went between sprockets = 1004) 0) (6) __* = Weight of ese strand witout sats Tela compute srocttsfor your ha, rl tthe Product Crone Ralerence in Scion D Nite: Omensons ae subjects change Conta Uren Chin an era pris or cen andconsucton, Selection Chain Pull Factors ‘Table 10 — Service Factors (V) Infrequent 1) Uniform or Steady (1) ‘Moderate Shock (1.2) Frequent (1.2) Heavy Shock (15) Relatively clean and moderate 8-10 pours (1) oom temperature (1) Moderately dusty 1.2) Unprotected trom weather, dy corosive conditions. ‘or unusual temperatures within permissible operating range (1.)" 2 Hours (12)Table 2 — Standard Keyways and Set Screws ‘Alldmensions ae in inches unless otherwise spectied. 12-916 58-778 15e-t 14 1910-1 378 170-1 3/8 visne2 V4 25/10-2 3/4 213/16-3 4 3 5/16-3 9/4 3 19/10-4 172 $-s88e s8e8s gsgeds $8583 49/10-5 172 Sseshtsachoanon wns soci tg consPeron ee ein een kien co coy Re ea eee ee Te 25 0.250 in (6.35 mm) 0.130 in (3.30 mm) 780 Ib (350 ka), 18 Ib (8.2 ka) 35) (0.378 in (9.53 mm) 0.200 in (5.08 mm) 1,760 ll (800 kg) 18 Ib (8.2 kg) 410.500 in (12.70 mm) 0.306 in (7.7? mm) 1,500 Ib (680 kg) 18 tb (8.2 kg) 40 0.500 in (12.70 mm) 0.312 in (7.92 mm) 3,125 Ib (1,417 kg), 31 Ib (14 kg), 60 0.625 in (15.88 mm) 0.400 in (10.16 mm) 4,880 Ib (2,210 kg) 49 Ib (22 kg) 60 0.750 in (19.05 mm) 0.469 in (11.91 mm) 7,020 lb (3,190 kg) 70 lb (32 kg) {80 1.000 in (25.40 mm) 0.625 in (15.08 mm) 12/500 (5,700 kg) 125 b (57 kg) 100 1.250 in (31.75 mm) 0.750 in (19.05 mm) 19,531 Ib (8,859 ka) 195 Ib (88 ka), 120 1.500 in (38.10 mm) 0.875 in (22.23 mm) 28,125 Ib (12,757 kg) 281 Ib (127 kg) 140 1.750 in (44.45 mm) 1.000 in (25.40 mm) 38,280 lb (17,360 kg) 383 Ib (174 kg) 160 2.000 in (50.80 mm) 1.126 in (28.68 mm) 50,000 Ib (23,000 kg) 500 Ib (230 kg) 180 2.250 in (57.15 mm) 1.460 in (37.08 mm) 83,280 Ib (28,700 kg) 633 Ib (287 kg) 200 2.500 in (63.50 mm) 1.582 in (39.67 mm) 78,175 lb (25,460 kg) 781 Ib (354 kg) 240 2.000 in (78.20 mm) 1 B75 n (47.62 mm) 192,500 tb (61,000 kg) 1,000 Ib (450 kg) ‘Single Strand Roller Chain Size Chart Chain Pitch] Roller | Roller | Overall | plate | _,Piate | FIP ava. utimate | Weight Size | (P) |Wath(W) Diameter (0) wiath A) | Height (Hy) TT ._ Stenath | (Per Ft) W257 0.260} 0.125" | ora0" | oa0e | 0228" | ooze | doom | s20Les | O0sLBS [F357 0.375] 0.168" | 0.200" | 0.456 | 0.356" | 0.050" [40-7 0500} 0312 | 0312 | 687 | 0475" | 0.058" \rai-1 0500] 0250" | 0306" | 0.527 | 0390" | 0.050" \r50-7 0.625] 0375" | 0.400" | 0704 | 0.504 | 0.079" \r60-1 0.750} 0.800" | 0.469" | 0904 | 0.712 | 0.093" 232018 | 0.221BS S9701BS_| 0A2LBS 27601BS | 0.28185 6620188 | 068LBS 9270188 | 0.S7LBS [rg0-7 [1.000} 0.625" | 0.625" | 1.200" | 0.950" | 0.125" 16540185 | 1.71LBS [Fi00-1 [1.250 0.750" | 0.750"_| 1.576" | 1.168" | 0.157" 25360185 | 2.65LBS [rr20-1 7.500] 1.000" | 0.675" | 1.966" | 1.425" | 0.189" 32640185 | 3.79 LBS jir40-7 7.750) 1.000" | 1.000" | 2.132 | 1.663" | 0219" 45210188 | 4 9618S \r160-1 2000] 1.250" | 1.1258" | 2.564 | 1.901" | 0.255" S7,78018S 632 LBS jr180-1 2250] 1.406 | 1.406" | 2.808" | 2.130" | 0.283" [r200-1 2.500} 1.500" | 1.562" | 3.160" | 2376" | 0312" 80480 LBS 9,04LBS 109,150LBS | 10.31 LBS fr2e0-1 000] Lars) _1.a7s") a7] 2050" | 0375 752,140 L0S_| 1640 LBS Single Sand Roler Chain Drawing — -D L gr ti HE = AW. = Lf PRNace iia ‘We know that the tangential driving force acting on the chain, = Power transmitted (in watts) _P Fr Speed of cain inm/s (nnewtons) Centrifugal tension in the chain, Fc=my? (innewtons) ‘and tension in the chain due to sagging, FS= kumg.x (in newtons) lass of the chain in kg per metre length, antre distonce in metres, and nstont which takes into account the arrangement of eholn drive to 6, when the centre line of the chainis inclined to the horizontal ‘at an angle less than 402 = 1to 1.5, when the centre line ofthe chain is inclinedto the horizontal er than 402, Chain Length Calculation Driven Drive Cr) 3. 40 Chain ChainLongth = DriveSprockerTeethxPitch , DrivenSprocketTeeth xPitch , (contertoGenterx2) 2 64 Table 2.4 Friction Coefficients for Different Types of Rollers baer Pa oe MR tei ier se cageeesraaz|oos | RF Double Pitch ChainAbout our SW-1T Worm Gear Speed Reducer + Ruggdouing:Conprensin made ptr 1 fie ate em 5st Worm Gear Speed Reducer Performance “ Specifications - All Models Model SW-15 (Solid Shat Speed Reducer Speco Detaled Drawing Maximum Wut Speed | 1800; ratedinot | a4 | 02a | a27 | azz | ass | aro | a0 | oars pat 1800roma eedFig. 21.10. Silent chain joints. 21.11 Characteristics of Roller Chains According to Indian Standards (IS; 2403 —1991), the various characteristics such as pitch, roller diameter, width between inner plates, transverse pitch and breaking load for the roller chains are given in the following table. Table 21.1. Characteristics of roller chains according to IS: 2403 — 1991. 150 | Pach | Roller | Wiathdenween| Transverse ‘Breaking load (tN) Chain | () mm | diameter | irner piates | pitch Miniraun ramber @) mn |) mm (p,m | Simple | Duplex Tripler Maton | _Mexinaom 0sB | 800 | 5.00 4.00 5.64 44 18 14 5B | 9525 | 635 57 1024 80 169 249 ogB | 1270 | 8st 195 1392 ms 311 445 10B | 15875 | 10.16 9.65 16.59 22 445 65.7 RB | 1905 | 1207 11.68 1946 28.9 578 86.7 wB | 254 | 15.88 11.02 31.88 423 845 1258 2B | 31.75 | 1905 19.56 36.45 as 129 193.5 4B | 38:10 | 2540 25.40 48.36 979 | 1957 293.6 2B | 4445 | 27.94 30.99 59.56 129 258 387 32B | sogo | 2021 30.99 68.55 169 338 507.10 40B | 6350 | 30.37 38.10 20 | 204 | 5249 7873 8B | 76.20 | 48.26 45.72 siz | 4003 | 9007 1201 Table 21.4, Power rating (in kW) of simple roller chain. aa Power (ki?) smaller Peecial crea 06B osB 10B 2B 16B pm) 100 025 068 118 483 200 047 11g 219 804 300 061 170 3.15 13.06 500 1.09 27 5.01 20.7 700 148 3.66 on 1.3 1000 2.03 5.09 8.97 34.89 1400 223 681 167 38.47 1800 344 8:10 13.03 - 2000 3.80 867 1349 - Table 21.5. Number of teeth on the smaller sprocket. Type of chain Mumber of teeth at velocity ratio 2 3 4 5 Roller 31 27 25 23 a v7 Silent 40 35 31 7 23 19 Note: The number of teeth on the smaller sprocket plays an important role in deciding the performance of a chain drive. A smal! number of teeth tends to make the drive noisy. A large number of teeth makes chain pitch smaller which is favourable for keeping the drive silent and reducing shock, centrifugal force and friction force.Table 21.6. Maximum allowable speed for chains in rp.m. Tipe of chain Number of Chain pitch ( p) in mm toeth on the smaller sprocket (T) 12 15 20 25 30 Roller chain 15 2300 | 1900 asso | 1150 | 1100 19 2400 | 2000 1450 | 1200 | 1050 2B 2500 | 2100 1500 | 1250 | 1100 n 2550 | 2150 1550 | 1300 | 1100 30 2600 | 2200 1550_| 1300 | 1100 Silent chain 17-35 3300_| 2650 2200 | 1650 | 1300 ‘Note: The rp.m. ofthe sprocket reduces as the chain pitch increases for a given number of teeth. Example 21.1. Derign a chain drive to actuate a comprescor from 15 IV electric motor ‘runing ai 1000 rp.m., the comprescor speed Being 250,rp.m. The minimum contre distance i ‘500 mm. The compressor operates 16 hours per day The chatn tension may be adjusted by shifting the motor on slide. Chain Drives: SetatinCve: Rated power” SEW: 81000 pan: 8°350:9. WWetow tte ec ro oan dt My Fro Te 213, we atte orc nso eta merece pina 7) bre acy so Number of teeth oa the larger sprocket or gear, x 1.5 say 72 Ant.