HEATING SBU Cooling & Hering Dion THERMAX ‘Thermopac-TPDi ‘Thermopac Excel-TPD THERMOPAC” Oil / Gas Fired Thermic Fluid Heaterat low operating pressure |OPAC - TPDi with Integral APH e reliable and efficient system for high process temperatures Thermic fluid heating has replaced electric and steam heating in industries globally. Thermax pioneered the concept in india way backin 1971 with its Thermopac. For decades now, Thermopacs are recognised everywhere as superior heat sources and productivity enhancers. Product offering + Fuel - Heavy Oil, Light Oil and Gas + Capacity - 0.4 to 2.5 million kcal/ hr + Operating temperature- 280°C Product highlights + Automatic control for maintaining predetermined thermic fluid temperature + High system efficiency -87% + Centrifugal pump ensures uniform circulation, thus preventing overheating of thermic fluid + Suitable up to 300°C (bulk oil temperature) with system and equipment modifications + Internal APH (between two jackets) ensures unit surface temperature below 55°C Options available + Horizontal orientation + Separate deaerators and common expansion tank for multiple unit installations + High temperature options up to 380°C + Complete heater house and accessories on turnkey basis, Controls and safeties + Low thermic fluid flow cut-off + High thermic uid outlet temperature cut-off + Precise thermic fluid temperature control + Low level cut-off in deaerator tank + High stack temperature cut-off + Safety valve for protection against high pressureTHERMOPAC EXCEL - TPD The assurance of the highest efficiency in its class Options available + Horizontal Orientation + Separate deaerators and common expansion tank for multiple unit installations + High temperature options up to 380°C + Complete heater house and accessories on turnkey basis Product offering + Fuel - Light Oil,Heavy Oil & Gas + Capacity - 1 to 2.5 million kcal/hr + Operating Temperature - 280 °C Product highlights + Specially designed and patented air preheater = Combination of cross and parallel flow arrangement of air and fiue gas circuit + Modular design of the unit ensures quick assembly and ‘compact layout + Designed and verified by modern tools like CFD and FEA Descrstion unit Poi To Alotgral APH) (External APH) Foal Fo NG FONG Thermal ficiency" a7 865 15 Fue consumption _kgihr/Nmehr 298 340281321 “Efcieney considered on NOV Bassi Thermopac Excel TPD comes with a non- corrosive ar pre-heater with a hybrid cross and counter flow design that has been oa oes validated with extensive CFD analysis. 'v | + Airisintroduced in the intermediate flu «gas zone which maximizes heat and reduces stack temperature - + Diverter damperin flue gas line online cleaning ofthe APH and use of only ‘one module while the otheris under leaning + Modular APH helps to maintain efficiency even under part load conditions + No risk of dew point corrosion asthe configuration ensures optimum metal an [APH rand fe gs iret CFD Analisis temperatures ~ THERMOPAC - TPCM Product offering + Fuel - Heavy Oil, Natural Gas & LPG + Capacity 0.1 to 0.2 milion kcalfhr + Operating temperature - 280°C Product highlights + Aptly designed for mid size temperature and very low heating requirements + Imported monobloc burner + Ideal for the packaging, colour printing, pharmaceutical and leather industries + Compact and reliable Technical specifications - TPCM series Capa kealfor Maximum Outlet temperature a 280'C/300"C (Optional) ThertmicFuid Flow ate mfr 5 10 ‘Thermic fluid temperature rise i 2 2 Firing System Type Monobioc Burner Light Up By High Voltage Spark Unit efficiency ‘As per BS 845-Part|(NCV Basis) so % 8 Natural Gas/LPG ® 865; Fuel Consumption Hsp sft " Natural Gas eve “ 2 ee mfr 5 8 ‘Total Connected Load Hs kw. 29 29 NGas/tPc kw. 28 28 ‘Overall Dimensions & Weight Lawak m 09x15x23 1.03% 1.6425 Dry Weight io 1200 1500 Chimney Top Diameter mm 150 200Engineered for reliability + Designed according to DIN 4754, to ensure longer life of heater and thermic fluid + Adequate furnace volume and heat transfer surface ensure higher thermal efficiency + Pre-wired and pre-assembled for quick and easy installation Compact Deaerator- cum-Expansion Tank + Requiring less space, it comes with a buffer vessel to prevent cooling of hot oil coming from the process +The tangential thermic fluid entry in the deaerator ensures optimal deaeration Manufacturing excellence — O O Fay arses Typical P & I diagram for thermic fluid heating system Film temperature - 7, Metal wal Bulk temperature-T,, | | temperature -T, Thermic fluid flowing thro a tube T., >T,>T, Vent Sanson ° tank e Hwy Sag Themie fluid inlet Deaertr buter tank vessel ‘Thermic——+ ¢ haat : ae ron o£ De-erator tank mao tal Outlet temp. hi -@ Feet on eee” eco] ra uate sit ae a 4 A) @ TE pumo L Fuel pump mu ‘Thermic fluid Se p< el [> cainy ostTechnical specifications - TPDi series Description Unit ‘TPDi-04 TPDI-06 TRDI-10 TPDI-15 ‘TPDI-20 ‘TPDI-25 capacity vale 400900 6000001900000 -——750G000 «2.000000 2500,000 Maximum Outlet temperature c 280'300°(Optonl) Thermic i fw rte mje 2 36 Cy 0 120 150 Thermic fluid temperature rise c 33 a 35 35 35 35 Fung System Type Pressure Jet uer igh UP 2 High Voltage Spark Unit efficiency ‘As per BS 845- Part I (NCV Basis) Hsoy/LDOjFO % " Naural Gas/.PG x a5 Fuel Consumption #50 kale a 66 109 168 ne mm too he 4 63 13 168 225 2 fo kar “8 n 9 179 28 298 Natura cas whe 5s 8 138 208 m7 5 wc Nhe 19 28 a n 4 ne Total Connected Load #s0/100 ww 80 105 ” 20 29 2 Fo. ww no 165 26 25 a st Nasftec kw 80 105 6 195 cy 30s Overall Dimension & Weight LxWxH 1m 19x262x3.16 19x2.66%x356 3342661439 358x311x520 38x322x581 46x348%x6 Dey Weight i 2100 2260 3600 5500 800 8600 Chimney Top Diameter mm 250 25 450 550 600 5. Technical specifications - TPD series Description Unie 170-10 10315 90:20 025 Capacity eal 1000000 “500000 2000000 2500000 ‘Maximum Outlet temperature 280°C/300°C(Optional) “Ther i lw rate fhe 6 90 20 150 ‘heen Fid temperature rise Fr Fring System ‘ype Pressure et Unit efciency ‘As per BS 845-Port (CV Basi) Hs0 /L00/#0 * 2 Natural as / PG x 31 Fue Consumption 80 kai 1035 1553 2070 2588 10 ight 1065 1598 ma 2664 0. yh 126 1680 52 2815 Natural cas Ne 293 19 2585 m2 6 Noe 441 55 8) 102 Total Connected Load sp /L00 kw 160 no 280 360 cS kw 250 us 80 sao fevita ew 155, no 265 35 ‘Overall Dimensions & Weight Laws m 42x3.0x44 46x34x50——48x36x57 5.25x36x5.85 Dry Weight 6 4000 400 600 5300 Chimney Top Diameter mm 450 550 00 515 wh THERMAX REGIONAL OFFICES « Now Oth aural « Kohala Chonra« Ahmedabad Bangalore «Hyderabad» Pune INTERNATIONAL OFFICES «UK; ‘THERMAX LIMITED Heating SBU, C&H Division 1-13, M.LD.C. Industrial Area, B.D. Aga Road, Cinchwad, Pune - 411019, INDIA Tals +91 - 20 - 27470436, 2747596%/ 42, 66122100 Fax: 491 -20 - 27472049 E-mail heating.enquiies@termaxincia.com ‘www. thormaxindla.com HONS: arto 1 USA UAE a Germany = Bolgium = Denmark Russa « Sal Arabi « Thaland = Malaysia «Philipines «China Srarl «Por Chile» Bangladesh w Srilanka «Konya Niger Indonesa nen ex cra ergs sae ei ae ag pnts arr ni Alege Neen a tae pada ese ova onary tps rap ner ns mo in ano n s a