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Service Manual: 17'' CDT Monitor MV7540
Service Manual: 17'' CDT Monitor MV7540
SERVICE MANUAL
THESE DOCUMENTS ARE FOR REPAIR SERVICE INFORMATION ONLY. EVERY REASONABLE EFFORT
HAS BEEN MADE TO ENSURE THE ACCURACY OF THIS MANUAL; WE CANNOT GUARANTEE THE
ACCURACY OF THIS INFORMATION AFTER THE DATE OF PUBLICATION AND DISCLAIMS LIABILITY FOR
CHANGES, ERRORS OR OMISSIONS.
Table of Content
Revision List. ……………………………………………………………………………………..…………… 3
1. Monitor Specifications..................................................................……….........…….……….. ……… 4
2. Precaution And Notices.................................................................…...……..…………….……….. 6
2-1 Safety Precautions .................................................................……………………..….….…… 6
2-2 Product Safety Notice ..........................................................…………………………......….. 6
2-3 Service Notes ...........................................................................………………………….……. 6
2-4 High Voltage Warning .............................................................…………………...……….…. 7
4. Adjustment ...........................................................................................……………….……………. 9
4-1 Adjustment Conditions And Precautions......................………………………………………… 9
4-2 Main Adjustments .....................................................................……………………………….. 9
4-3 Adjustment Method .................................................................……………..……….………… 9
5. Circuit Description ............................................................................……………………………….. 13
5-1 Micro Controller and Deflection Circuit ........……………………………………….………… 13
5-2 Transistor &Diode Circuit ….........................……………………………………….………….. 14
6. Trouble Shooting Chart ................................................................……………………….……….. 15
6-1 No Power……………………………………......................………………………………….…… 15
6-2 No Raster, No High Voltage, Indicator Is Orange .............................................................. 16
6-3 No Raster, Indicator Is Green...................................................…………………………….. 17
6-4 H-Size Fails To Be Adjusted..........…………………..………………………………………….. 20
6-5 Bad Focus .....................................……………………………………………………………… 20
7. Mechanical Of Cabinet Front Dis-Assembly ...............................……………………….….……… 21
8. BOM List .....................................................................................……………..…….……………….. 22
9. Block Diagram ....................................................................………………………………………….. 38
10. IC Block Diagrams .......................................................................…………….......………………… 40
11. PCB Layout ...................................................................................…………………………………... 44
12. Schematic Diagram ..........................................................................……………………………….. 46
4. External Controls:
Power On/Off, Power led, Function knob( Contrast, Brightness, H-Center, H-Size, V-Center, V-Size,
Rotation, Pincushion, Trapezoid, Pin-Balance, Parallelogram, Color Temperature, Degaussing, Recall,
Moiré,
Mode 1 2 3 4 5 6 7 8 9
Horizontal Freq.
31.47 31.47 37.500 43.27 46.87 53.674 60.023 68.677 63.981
(KHz)
Dot Clock (MHz) 28.30 25.175 31.500 36.00 49.50 56.25 78.75 94.50 108.00
Horizontal Lines 720 640 640 640 800 800 1024 1024 1280
Vertical Lines 400 480 480 480 600 600 768 768 1024
H. Sync Polarity NEG NEG NEG NEG POS POS POS POS POS
H. Period (µs) 31.921 31.778 26.667 23.111 21.333 18.631 16.660 14.561 15.630
H. Sync Width (µs) 3.814 3.813 2.032 1.556 1.616 1.138 1.219 1.016 1.037
H. Back Porch (µs) 1.907 1.589 3.810 2.222 3.232 2.702 2.235 2.201 2.296
H. Active (µs) 25.424 25.422 20.317 17.778 16.162 14.222 13.328 10.836 11.852
H. Front Porch (µs) 0.911 0.318 0.508 1.556 0.323 0.569 0.203 0.508 0.444
H. Blanking (µs) 5.861 5.720 6.349 5.333 5.172 4.409 3.657 3.725 3.778
Vertical Freq. (Hz) 69.616 59.940 75.000 85.008 75.00 85.061 75.029 84.997 60.020
V. Sync Polarity POS NEG NEG NEG POS POS POS POS POS
V. Period (ms) 14.364 16.683 13.333 11.764 13.333 11.756 13.003 11.765 16.661
V. Sync Width (ms) 0.064 0.064 0.080 0.069 0.064 0.056 0.050 0.044 0.047
V. Back Porch (ms) 1.149 0.794 0.427 0.578 0.448 0.503 0.466 0.524 0.596
V. Active (ms) 12.768 15.253 12.800 11.093 12.800 11.179 12.795 11.183 16.005
V. Front Porch (ms) 0.000 0.064 0.027 0.023 0.021 0.019 0.01 7 0.015 0.016
V. Blanking (ms) 1.149 0.922 0.533 0.670 0.533 0.578 0.533 0.582 0.656
6. Scanning Frequencies
9. Power Source:
Switching Mode Power Supply
AC 90 ~265V, 50/60Hz Universal Type
14. Press the “MENU”funtion and don’t release it,then press power swith on,the monitor will enter the burn-
in mode if it is no signal input.
24.8KV ± 1KV
with a line voltage of 120/240 VAC. Higher voltage may also increase possibility of failure in HV supply.
It is important to maintain specified values of all components in the horizontal and high voltage circuits and
anywhere else in the monitor that could cause a rise in high voltage or operating supply voltages. No
changes should be made to the original design of the monitor. Components shown in the shaded areas on
the schematic should be replaced with exact factory replacement parts. The use of unauthorized substitute
parts may create a shock, fire or other hazard.
To determine the presence of high voltage, use accurate, high impedance, HV meter connected between
second anode lead and CRT dag grounding device. When servicing the High Voltage System, remove static
charge from it by connecting a 10K ohm resistor in series with an insulated wire (such as a test probe)
between picture tube dag and 2nd anode lead.(AC line cord disconnected from AC power outlet.)
The picture tube used in this monitor employs integral implosion protection. Replace with tube of the same
type number for continue safety. Do not lift picture tube by the neck. Handle the picture tube only after
discharging the high voltage completely.
1 5
6
10
11 15
3. Apply power to the display by turning the power switch to the "ON" position and allow about thirty
seconds for display tube warm-up. The Power-On indicator lights when the display is on.
4. With proper signals feed to the display, a pattern or data should appear on the screen, adjust the
brightness and contrast to the most pleasing display.
5. This monitor has power saving function following the VESA DPMS. Be sure to connect the signal cable
to the PC.
6. If your color display requires service, it must be returned with the power cord.
V-CENTER HE NO USE
PINCUSHION VE NO USE
PARALLELOGRAM NO USE
PIN-BALANCE V-LINEARITY
TRAPEZOID V-LINEARITY
R-BIAS DEGAUSS
G-GAIN RETURN
D. To switches the input signal to the other Timing Mode. Please follow step A ~ C to get the optimum
picture.(H/V-size:312*234mm)
E. Select the " " RETURN function and press the MENU Key, then the Factor Preset window will be
returned to the original OSD window.(user's operating condition)
F. The setting data of the CONTRAST, BRIGHTNESS, ROTATION, COLOR TEMPERATURE are
common mode saved in the memory. Don't needed adjust it individual at every timing Mode and save in
the memory.
(d) Put the probe in the middle of screen, Brightness set to maximum. Contrast set to max.
change to Raster pattern(No video)1024×768 @85Hz, set G-Bias 45,then adjust B-Bias
, R-Bias and FBT screen VR, to make the color temperature x= 260 ±10, y= 290 ±
10, Y=0.6±0.02FL
(e) Press up or down key to select cursor on 9300 icon and than press menu key for saved the bias
data to EEPROM.
B. 9300 and 6500 5500 color temperature window pattern(20% white field) adjustment:
(a) Set mode 1024×768 @ 85Hz Raster pattern.
(b) adjust Brightness , to make raster Luminance is 0.06 FL.
(c) Change mode to 1024×768 @ 85Hz window pattern(20% white field).put the probe in the middle of
screen ,Adjust G-Gain , B-Gain , R-Gain , to make color temperature x=283±10,
y=297 ± 10, Y= 48±0.6FL.then save to 9300.(use up/down key select cursor on 9300 icon and than
press menu key)
(d) Adjust G-Gain , B-Gain , R-Gain , to make color temperature x=313±10, y=329±
10, Y= 42±0.6FL.then save to 6500.
(e) Adjust G-Gain , B-Gain , R-Gain , to make color temperature x=333±10, y=348±
10, Y= 42±0.6FL.then save to 5500.
4. Focus Adjustment:
A. Set mode 1024×768 @85Hz with crosshatch pattern.
B. Then adjust focus VR1 to a fine vertical line.
C. Adjust focus VR2 to a fine horizontal line.
D. Repeat step B & C. and change to full text pattern double check focus uniformity.
5. Purity Adjustment
A. Be sure that the display is not being exposed to any external magnetic fields.
B. Ensure that the spacing between the Purity, Convergence, Magnet, (PCM), assembly and the CRT
stem is 29mm. (See below diagram)
C. Produce a complete, red pattern on the display. Adjust the purity magnet rings on the PCM assembly to
obtain a complete field of the color red. This is done by moving the two tabs in such a manner that they
advance in an opposite direction but at the same time to obtain the same angle between the two tabs,
which should be approximately 180'.
D. Check the complete blue and complete green patterns to observe their respective color purity. Make
minor adjustments if needed.
Purity Magnets
6-pole Convergence Magnets
4-pole Convergence Magnets
Deflection Yoke
11
12
The IC101 contains a 6502/8051 8-bit CPU core, 512 bytes of RAM, 16K bytes of ROM,14 channel 8 bit
PWM D/A converters, 2 channel A/D converters for key detection, one 8 bit pre-loadable base timer, internal
H-sync and V-sync signals processor providing mode detection, watch- dog timer preventing system from
abnormal operation, and an I²C bus interface.
The functions of the sync processor include polarity detection, H-SYNC & V-SYNC signals counting,
Programmable SYNC signals output, free running signal generator. Pin41/Pin42 are for the H-SYNC and V-
SYNC input, Pin33/Pin34 will output the same signal as input sync signal without delay, and the polarity are
setting in the positive. When no signal input, the Pin33 will output a 72Hz V-SYNC free run signal. The Pin34
will output a 48KHz H-SYNC free run signal. for the monitor testing use.
Horizontal Oscillator
The oscillator is of the relaxation type and requires a capacitor of C409 at pin6. The free running frequency is
determined by a resistor R412 from pin8 to ground.
The phase detector is a standard one using switched current sources. It compares the middle of H-sync. with
a fixed point on the oscillator saw-tooth voltage. The PLL loop filter C435, C437, R411 is connected to Pin9.
This phase detector is similar to the PLL1 detector and compares the line flyback pulse at pin 12 with the
oscillator saw-tooth voltage. The PLL2 detector thus compensates for the delay in the external H-deflection
circuit by adjusting the phase of the HDRV output pulses. The phase between H-flyback and H-sync can be
controlled at pin5.
X-ray Protection
The X-ray protection input pin25 provides a voltage detector with a precise threshold. If the voltage exceeds
this threshold for a certain time, an internal latch switches the whole IC into protection mode. In this mode
several pins are forced into defined states:
Pin28 (BDRV) is floating
Pin26 (HDRV) is floating
Vertical Oscillator
The vertical free –running frequency is determined by the capacitance C613 at pin22. Usually the free-running
frequency should be lower than the minimum trigger frequency.
13
14
Abnormal
F901 is cut-off YES Check C907, D901~D904,
IC901, Q901
NO
Check:
1,The feedback circuit
of pin 5 of IC901
2, IC901 Replace IC901
3,T901
15
(1)Indicator is orange when there is (2)No signal is normal but it is orange when there is
no signal signal input.
Abnormal
Cut pin5 of IC101, then
check if it is normal.
Check if H,V sync inputs at pin41,pin42 of
YES IC101 are normal with oscillograph.
Check if the voltage at
pin5 of IC101 is normal. NO
Replace IC101 NO
YES
YES
Check the voltage at pin4 Check the circuit of 5v power Replace IC101
of IC101 is 4.7V supply circuit as Q904,
D103,ZD902.
YES Check signal cord, R172, ZD103,
NO R132, ZD104 and host.
Check the reset circuit
Replace X101
Check the bus
Replace IC102.
16
NO
YES
NO YES
NO
YES
Check the signal cable
Check the brightness Check MUTE circuit as
control circuit as D420, IC101
Q705, R705.
17
Section1
YES
NO
If it can be adjusted to
normal picture and stored.
NO
Replace IC102
YES
NO YES
NO
NO
YES Replace the tube
socket Check R880, FB809, FBT.
Dark picture
Adjust the G2 VR of FBT
and look if the picture is
normal.
Replace CRT
18
Section2
YES NO
Check if the voltage is Check if the The voltage is The voltage is between 2V
normal. 0V. and 4.5V.
voltage is 11V.
Check the components Check I2C Cut pin26 and check Check C413, C415, R425,
between H-driving output if the voltage is 11V D405, Q402, which breaks
and base of Q403 as R422, Q403 if they are bad.
C413, Q402, T401 NO
Check the circuit
producing
YES
NO
Check if the voltage of PLL1 at NO
pin9 of IC401 is normal. Check C409 or IC401
NO
19
The picture is too large and H-size can’t be adjusted The picture is too small and H-size can’t be adjusted
Cut the collector of Q406 and look if the picture becomes Check if the voltage of H-size control
smaller, then check the voltage of circuit is half of B+. transistor is half of B+.
NO
YES YES
Replace Q406
Check the voltage of base of Q406 is between 0.5 and 1.1V when
adjust the H-size functional key.
NO
Cut pin24 of IC401 and check if the voltage is between 3.0 and 2.3v
when adjust H-size function
NO
YES Replace IC401
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21
S774BMCCCSO2
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