BBD FKFM Part2 2008 10 PDF

BODY BUILDER’S DRAWINGS
AND
SUPPORTING DATA
LIT. No. HMT07M006-A
SEP. 2007
INTRODUCTION
This book has been designed to provide information for body and equipment manufacturers who
mount their products on FK, FM chassis.
We believe that all the detailed information which is essential for that purpose is contained in this
book, but if you require any additional data or information, please contact :
MITSUBISHI FUSO TRUCK OF AMERICA, INC.

2015 Center Square Road,
Logan Township, NJ 08085
(Phone : (856) 467-4500)
The specifications and descriptions contained in this book are based on the latest product
information at the time of publication, but since the design of Mitsubishi-Fuso truck is
continuously being improved, we must reserve the right to discontinue or change at any time
without prior notice.
COMPLIANCE WITH FEDERAL MOTOR VEHICLE SAFETY STANDARDS
The federal government has established Federal Motor Vehicle Safety Standards (FMVSS) for
various categories of motor vehicles and motor Vehicle equipment under the provisions of the
National Traffic and Motor Vehicle Safety Act of 1966. The Act imposes important legal
responsibilities on manufacturers, dealers, body builders and others engaged in the marketing of
motor vehicles and motor vehicles equipment.
Vehicles manufactured by Mitsubishi FUSO Truck & Bus Corporation (MFTBC) for the subsequent
installation of commercical bodies are classified as incomplete vehicles. These vehicles fully comply
with certain applicable Motor Vehicles Safety Standards, and partially (or do not) comply with others.
They cannot be certified fully because certain components which are required for certification are
not furnished. Under present federal regulations, vehicles completed from these units are required
to meet all applicable standards in effect on the date of manufacture of the incomplete vehicles, the
date of final completion, or date between those two dates, as determined by their final configuration.
MFTBC incomplete vehicles carry in the center console box a document, as shown on the next
page, that provides the vehicle types (truck) into which they may appropriately be completed, and
the degree to which the incomplete vehicles comply with each of the standards in effect on the date
of its manufacture. The completing manufacturer must certify compliance with all applicable
standards, but may rely on MFTBC certification for those standards so indicated in the instructions
for completing the vehicle document, provided that the instructions for completing the vehicle are
followed. Questions may be directed to the Engineering or Service Department of MFTBC.
Alterations, modifications or additions to the vehicle which affect compliance with FMVSS are not
covered by MFTBC certification and are the responsibility of the completing manufacturer. Likewise
the completing manufacturer must assume responsibility for compliance with changes in federal
requirements that occur after the manufacture of the incomplete vehicle by MFTBC, if he elects to
certify compliance as of a later date.
INCOMPLETE VEHICLE DOCUMENT
DO NOT REMOVE
THIS DOCUMENT MUST REMAIN WITH THIS VEHICLE
UNTIL IT IS CERTIFIED AS A COMPLETE VEHICLE.

List of FMVSS and CMVSS applicable to MFTBC trucks with GVWR of more than 10,000 lbs.
manufactured after April 1 1995 is shown below.
FMVSS/ CMVSS NO. Title

101 Controls and Displays
102 Transmission Shift Lever Sequence, Starter lnterlock and
Transmission Braking Effect
103 Windshield Defrosting and Defogging Systems
104 Windshield Wiping and Washing Systems
106 Brake Hoses
108 Lamps, Reflective Devices and Associated Equipment
111 Rearview Mirrors
115 Vehicle ldentification Number (CMVSS ONLY)
116 Motor Vehicle Brake Fluids
119 New Pneumatic Tires for Vehicles other than Passenger Cars
120 Tire Selection and Rims for Motor Vehicles other than
Passenger Cars
121 Air Brake Systems
124 Accelerator Control Systems
205 Glazing Materials
206 Door Locks and Door Retention Components
207 Seating Systems
208 Occupant Crash Protection
209 Seat Belt Assemblies
210 Seat Belt Assembly Anchorages
302 Flammability of lnterior Materials
1100 Vehicle Emissions (CMVSS only)
1106 Noise Emissions (CMVSS only)
In addition to the lncomplete Vehicle Document, a Safety

comformance Label as shown to the right is affixed to all the
vehicles when shipped from the factory. This label contains
all the FMVSS numbers applicable not only to chassis-cabs
but also to completed vehicles if they are completed in
accordance with the lncomplete Vehicle Document.
This label is affixed to the door latch post of the left-hand side
door.
DO NOT COVER OVER WITH ANY OTHER LABEL.

NOISE REGULATIONS
The U.S. Environmental Protection Agency (EPA) has established noise emission standards
applicable to medium and heavy trucks in excess of 10,000 lbs. GVWR manufactured after January
1, 1998 (40 CFR § 205.52), requiring that they must conform to an 80 dB (A) maximum noise level
when tested persuant to EPA’ s test procedures.
MFTBC trucks are built in conformance with EPA Noise Emission Standards. Modified or altered
vehicles may increase in noise emissions; compliance with applicable noise standards are the
responsibility of the subsequent stage manufacturer.
A sample of Noise Emission Conformity Label is shown below. This label is affixed to alI the
vehicles when shipped from the factory.
DO NOT COVER OVER WITH ANY OTHER LABEL.
This label is affixed to the left-hand side door header trim.

PART II
DRAWINGS AND TECHNICAL DATA

TABLE OF CONTENTS
1. LINE-UP CHART ...................................................................................................................................... II-1-1
2. TYPICAL BODY LENGTHS ..................................................................................................................... II-2-1
3. CAB/CHASSIS DRAWING ....................................................................................................................... II-3-1
3.1 FK61FJ-H ........................................................................................................................................ II-3-1

3.2 FK61FK-H ........................................................................................................................................ II-3-2
3.3 FK61FM-H ....................................................................................................................................... II-3-3
3.4 FK62FF-G ........................................................................................................................................ II-3-4
3.5 FK62FJ-G ........................................................................................................................................ II-3-5
3.6 FK62FL-G ........................................................................................................................................ II-3-6
3.7 FK62FM-G ....................................................................................................................................... II-3-7
3.8 FK62FS-G ....................................................................................................................................... II-3-8
3.9 FK62FJ-H ........................................................................................................................................ II-3-9
3.10 FK62FL-H ........................................................................................................................................ II-3-10
3.11 FK62FM-H ....................................................................................................................................... II-3-11
3.12 FK62FS-H ........................................................................................................................................ II-3-12
3.13 FK65FM-G ....................................................................................................................................... II-3-13
3.14 FK65FS-G ....................................................................................................................................... II-3-14
3.15 FK65FM-H ....................................................................................................................................... II-3-15
3.16 FK65FS-H ........................................................................................................................................ II-3-16
3.17 FM65FJ-G ....................................................................................................................................... II-3-17
3.18 FM65FL-G ....................................................................................................................................... II-3-18
3.19 FM65FM-G ...................................................................................................................................... II-3-19
3.20 FM65FP-G ....................................................................................................................................... II-3-20
3.21 FM65FJ-H ........................................................................................................................................ II-3-21
3.22 FM65FL-H ....................................................................................................................................... II-3-22
3.23 FM65FM-H ...................................................................................................................................... II-3-23
3.24 FM65FP-H ....................................................................................................................................... II-3-24
4. CAB/CHASSIS FRONT AND REAR VIEW .............................................................................................. II-4-1
4.1 FK61F Series ................................................................................................................................... II-4-1

4.2 FK62F Series ................................................................................................................................... II-4-2
4.3 FK65F Series ................................................................................................................................... II-4-3
4.4 FM65F Series .................................................................................................................................. II-4-4
5. DETAILS OF CROSSMEMBERS ............................................................................................................. II-5-1
5.1 FK61F, FK62F & FK65F Series ...................................................................................................... II-5-1

5.2 FM65F Series .................................................................................................................................. II-5-3
6. FRAME SECTION MODULUS DIAGRAM ............................................................................................... II-6-1
6.1 FK61F Series ................................................................................................................................... II-6-1

6.2 FK62F Series ................................................................................................................................... II-6-4
6.3 FK65F Series ................................................................................................................................... II-6-9
6.4 FM65F Series .................................................................................................................................. II-6-11
7. FORMULAS OF FRAME HEIGHT ........................................................................................................... II-7-1
8. UPPER REBOUND LIMIT OF REAR AXLE ............................................................................................. II-8-1
9. FRONT AXLE ........................................................................................................................................... II-9-1
10. REAR AXLE .............................................................................................................................................. II-10-1
11. TIRE AND DISC WHEEL ......................................................................................................................... II-11-1
12. FRONT AND REAR SPRINGS ................................................................................................................ II-12-1
13. PROPELLER SHAFT ............................................................................................................................... II-13-1
13.1 FK61F Series ................................................................................................................................... II-13-1

13.2 FK62F & FK65F Series ................................................................................................................... II-13-2
13.3 FM65F Series .................................................................................................................................. II-13-3
14. EXHAUST SYSTEM ................................................................................................................................. II-14-1
14.1 FK6!FJ, FK, FL, FM, FS Series ..................................................................................................... II-14-1

14.2 FK62FF Series ................................................................................................................................ II-14-2
14.3 FM65F Series .................................................................................................................................. II-14-3
15. FUEL TANK .............................................................................................................................................. II-15-1
16. BATTERY BOX ......................................................................................................................................... II-16-1
17. AIR SERVO ASSISTANCE AND AIR TANK ............................................................................................ II-17-1
17.1 FK61F Series ................................................................................................................................... II-17-1

17.2 FK62F, FK65F Series ...................................................................................................................... II-17-2
17.3 FM65F Series .................................................................................................................................. II-17-3
18. LICENSE PLATE LAMP ........................................................................................................................... II-18-1

19. REAR COMBINATION LAMP .................................................................................................................. II-19-1
20. BRAKE PIPING DIAGRAM ...................................................................................................................... II-20-1
20.1 FK61F Series ................................................................................................................................... II-20-1

20.2 FK62F, FK65F Series ...................................................................................................................... II-20-2
20.3 FM65F Series .................................................................................................................................. II-20-3
21. ELECTRIC CIRCUIT DIAGRAM .............................................................................................................. II-21-1
21.1 POWER, CHARGE AND GROUND CIRCUIT ................................................................................ II-21-1

RELAY AND FUSE BOX CIRCUIT .................................................................................... II-21-1
POWER CIRCUIT .............................................................................................................. II-21-2
RESERVE POWER CIRCUIT ............................................................................................ II-21-14
BATTERY CHARGING CIRCUIT ....................................................................................... II-21-15
GROUND ............................................................................................................................ II-21-16
21.2 STARTING AND PREHEATING CIRCUIT ..................................................................................... II-21-34
ENGINE STARTING CIRCUIT ........................................................................................... II-21-34
ENGINE PREHEATING CIRCUIT ...................................................................................... II-21-39
21.3 LIGHTING CIRCUIT ........................................................................................................................ II-21-40
HEADLAMP CIRCUIT ........................................................................................................ II-21-40
DAYTIME RUNNING LIGHT CIRCUIT .............................................................................. II-21-41
TAIL, CLEARANCE AND LICENSE PLATE LAMP CIRCUIT ............................................ II-21-43
STOP LAMP CIRCUIT ....................................................................................................... II-21-44
TURN SIGNAL AND HAZARD LAMP CIRCUIT ................................................................ II-21-45
BACKUP LAMP CIRCUIT .................................................................................................. II-21-47
CAB LAMP CIRCUIT .......................................................................................................... II-21-50
ILLUMINATION LAMP CIRCUIT ........................................................................................ II-21-51
MARKER AND IDENTIFICATION LAMP CIRCUIT ........................................................... II-21-52
VAN BODY DOME LIGHT CIRCUIT .................................................................................. II-21-53
21.4 METER CIRCUIT ............................................................................................................................ II-21-54
METER CLUSTER INTERNAL CIRCUIT ........................................................................... II-21-54
TACHOMETER CIRCUIT ................................................................................................... II-21-56
SPEEDOMETER CIRCUIT ................................................................................................ II-21-57
FUEL GAUGE CIRCUIT ..................................................................................................... II-21-60
WATER TEMPERATURE GAUGE CIRCUIT .................................................................... II-21-61
AIR GAUGE CIRCUIT ........................................................................................................ II-21-62
21.5 INDICATOR AND WARNING LAMP CIRCUIT ............................................................................... II-21-63
PARKING BRAKE INDICATOR CIRCUIT ......................................................................... II-21-63
BRAKE WARNING CIRCUIT ............................................................................................. II-21-65
WATER LEVEL WARNING CIRCUIT ............................................................................... II-21-67
ENGINE OIL LEVEL WARNING CIRCUIT ........................................................................ II-21-68
ENGINE OIL PRESSURE WARNING CIRCUIT ............................................................... II-21-69
ENGINE OIL FILTER WARNING CIRCUIT ....................................................................... II-21-70
CAB TILT WARNING CIRCUIT .......................................................................................... II-21-71
FUEL FILTER WARNING CIRCUIT ................................................................................... II-21-72
21.6 CAB SIDE ELECTRICAL CIRCUIT ................................................................................................. II-21-73
CIGARETTE LIGHTER CIRCUIT ....................................................................................... II-21-73
AUDIO CIRCUIT ................................................................................................................. II-21-74
WIPER AND WASHER CIRCUIT ....................................................................................... II-21-75
HORN CIRCUIT ................................................................................................................. II-21-76
AIR CONDITIONER CIRCUIT ............................................................................................ II-21-77
POWER WINDOW AND AUTO DOOR LOCK CIRCUIT ................................................... II-21-79
MIRROR HEATER CIRCUIT .............................................................................................. II-21-80
21.7 CHASSIS SIDE ELECTRICAL CIRCUIT ........................................................................................ II-21-81
EXHAUST BRAKE CIRCUIT .............................................................................................. II-21-81
AIR DRYER CIRCUIT ........................................................................................................ II-21-84
AIR SUSPENSION CIRCUIT ............................................................................................. II-21-85
21.8 ENGINE AND TRANSMISSION SIDE ELECTRICAL CIRCUIT ..................................................... II-21-87
TRANSMISSION POWER TAKE-OFF CIRCUIT ............................................................... II-21-87
21.9 OTHERS CIRCUIT .......................................................................................................................... II-21-88
JOINT CONNECTOR (J/C) ................................................................................................ II-21-88
COMMON RAIL SYSTEM ELECTRIC CIRCUIT ............................................................................ II-21-95
CRUISE CONTROL SYSTEM ELECTRIC CIRCUIT ...................................................................... II-21-104
AUTOMATIC TRANSMISSION CIRCUIT <Allison 1000 RDS, 2200 RDS> ................................... II-21-108
AUTOMATIC TRANSMISSION CIRCUIT <Allison 3000 RDS> ..................................................... II-21-112
ANTI-LOCK BRAKE SYSTEM CIRCUIT ........................................................................................ II-21-116
1. LINE-UP CHART
BASIC COMPONENTS BASIC DIMENSIONS mm (in) CURB WEIGHT (lbs) RATINGS kg (lbs)
MODEL VEHICLE OVERALL CAB TO
SERIES MODEL TRANS- WHEEL OVERALL OVERALL GVWR GVWR
ENGINE TIRES HEIGHT REAR FRONT REAR TOTAL GVWR
MISSION BASE LENGTH WIDTH FRONT REAR
(APPROX.) AXLE
4,570 7,655 3,715 2,380 1,180 3,560
FK61FJ1LSUH
(179.9) (301.4) (146.3) (5,245) (2,600) (7,845)
4,870 8,095 2,180 2,495 4,015 2,390 1,195 3,585 3,300 6,200 9,000
FK61F FK61FK1LSUH 6M60T1 LCT1000 225/70R19.5
(191.7) (318.7) (85.8) (98.2) (158.1) (5,270) (2,635) (7,905) (7,280) (13,660) (19,850)
5,540 9,075 4,685 2,405 1,225 3,630
FK61FM1LSUH
(218.1) (357.3) (184.4) (5,305) (2,700) (8,005)
3,700 6,545 2,955 2,550 1,370 3,920
FK62FFZ1LSUG
(145.7) (257.7) (116.3) (5,620) (3,020) (8,640)
4,460 7,655 3,715 2,625 1,340 3,965
FK62FJZ1LSUG
(175.6) (301.4) (146.2) (5,785) (2,955) (8,740)
5,100 8,645 4,355 2,650 1,405 4,055
FK62FLZ1LSUG M060S6
(200.8) (340.4) (171.4) (5,840) (3,100) (8,940)
5,430 9,075 4,685 2,670 1,400 4,070
FK62FMZ1LSUG
(213.8) (357.3) (184.4) (5,885) (3,085) (8,970)
6,450 10,565 2,370 2,615 5,705 2,705 1,455 4,160 4,830 8,390 11,790
FK62F FK62FSZ1LSUG 6M60T1 10R22.5
(253.9) (415.9) (93.3) (103.0) (224.6) (5,965) (3,210) (9,175) (10,640) (18,500) (25,995)
4,460 7,655 3,715 2,620 1,330 3,950
FK62FJZ1LSUH
(175.6) (301.4) (146.2) (5,775) (2,930) (8,705)
5,100 8,645 4,355 2,595 1,445 4,040
FK62FLZ1LSUH
(200.8) (340.4) (171.4) (5,720) (3,185) (8,905)
LCT2200
5,430 9,075 4,685 2,610 1,445 4,055
FK62FMZ1LSUH
(213.8) (357.3) (184.4) (5,755) (3,185) (8,940)
6,450 10,565 5,705 2,705 1,445 4,150
FK62FSZ1LSUH
(253.9) (415.9) (224.6) (5,965) (3,185) (9,150)
5,430 9,075 4,685 2,695 1,600 4,295
FK.FM II-1-1
FK65FMZ1LSUG
(213.8) (357.3) 2,605 (184.4) (5,940) (3,530) (9,470)
M060S6
6,450 10,565 (102.6) 5,705 2,770 1,630 4,400
FK65FSZ1LSUG
(253.9) (415.9) 2,370 (224.6) (6,105) (3,595) (9,700) 4,830 8,390 11,790
FK65F 6M60T1 10R22.5
5,430 9,075 (93.3) 4,685 2,625 1,670 4,295 (10,640) (18,500) (25,995)
FK65FMZ1LSUH
(213.8) (357.3) 2,610 (184.4) (5,790) (3,680) (9,470)
LCT2200
6,450 10,565 (102.8) 5,705 2,700 1,735 4,435
FK65FSZ1LSUH
(253.9) (415.9) (224.6) (5,950) (3,825) (9,775)
4,620 7,945 3,875 2,850 1,785 4,635
FM65FJ1LSUG
(181.9) (312.8) (152.5) (6,285) (3,935) (10,220)
5,080 8,625 4,335 2,895 1,815 4,710
FM65FL1LSUG
(200.0) (339.6) 2,695 (170.6) (6,385) (4,000) (10,385)
M070S6
5,550 9,325 (106.1) 4,805 2,920 1,840 4,760
FM65FM1LSUG
(218.5) (367.1) (189.1) (6,440) (4,055) (10,495)
6,080 10,375 5,335 2,930 1,940 4,870
FM65FP1LSUG
(239.4) (408.5) 2,445 (210.0) (6,460) (4,275) (10,735) 5,305 9,615 14,920
FM65F 6M60T1 11R22.5
4,620 7,945 (96.3) 3,875 3,000 1,820 4,820 (11,700) (21,200) (32,900)
FM65FJ1LSUH
(181.9) (312.8) (152.5) (6,615) (4,010) (10,625)
5,080 8,625 4,335 3,040 1,845 4,885
FM65FL1LSUH
(200.0) (339.6) 2,690 (170.6) (6,700) (4,070) (10,770)
MD3000
5,550 9,325 (105.9) 4,805 3,065 1,865 4,930
FM65FM1LSUH
(218.5) (367.1) (189.1) (6,755) (4,115) (10,870)
6,080 10,375 5,335 3,060 1,945 5,005
FM65FP1LSUH
(239.4) (408.5) (210.0) (6,745) (4,290) (11,035)
Return to Table of Contents

2. TYPICAL BODY LENGTHS
Notes
(1) Selection of the correct model and wheelbase is dependent on many factors. This
chart can serve only as a puick reference guide. It does not preclude the neccesity
of performing a complete weight distribution analysis.
(2) MFTA assumes no liability whatsoever for any damege(s) to person(s) or property
caused by utilization of this chart. Selection of the correct model and wheelbase is
solely the responsibility of the selling dealer.
(3) All weitht distribution calculaition herein is based on water level loading and 6-inch
cab-to-body clearance.
(4) When selection of the correct model and wheelbase is made, carefully follow the
requirements below.
(a) Individual GAWR’s and GVWR’s must not be exceeded.

(b) It is advisable that front axle loading ratio be 30% or more because of vehicle
stability.
(c) The length of rear overhang should comply with “federal, state/province and or
local” regulations if any.
MFTA Suggests the X-marked body lengths for each model because of stability,
commerciality and reliability.
VEHICLE DIMENSIONS mm(in) BODY LENGTH (ft)

MODEL WB CA UCA CB CE OAL HG 14 16 18 20 22 24 26 28 30
4,570 3,715 3,560 5,665 7,665
J ×
(179.9) (146.2) (140.2) (223.0) (301.4)
4,870 4,015 3,865 6,105 8095 750
FK61F K ×
(191.7) (158.0) (152.1) (240.4) (318.7) (29.5)
5,540 4,685 4,530 7,085 9,075
M × ×
(218.1) (184.4) (178.4) (278.9) (357.3)
3,700 2,955 2,800 4,555 6,545
F × ×
(145.7) (116.3) (110.3) (179.3) (257.7)
4,460 3,715 3,560 5,665 7,665
J × ×
(175.6) (146.2) (140.2) (223.0) (301.4)
FK62F 5,100 4,355 4,205 6,655 8,645 775
L × ×
FK65F (200.8) (171.4) (165.5) 150 (262.0) (340.4) (30.5)
5,430 4,685 4,530 (6.0) 7,085 9,075
M × ×
(213.8) (184.4) (178.4) (278.9) (357.3)
6,450 5,705 5,555 8,575 10,565
S × × ×
(253.9) (224.6) (218.6) (337.6) (415.9)
4,620 3,875 3,725 5,955 7,945
J × ×
(181.9) (152.5) (146.6) (234.4) (312.8)
5,080 4,335 4,185 6,635 8,625
L × × ×
(200.0) (170.6) (164.7) (261.2) (339.6) 845
FM65F
5,550 4,805 4,655 7,335 9,325 (33.3)
M × × ×
(218.5) (189.1) (183.2) (288.8) (367.1)
6,080 5,335 5,180 8,385 10,375
P × × ×
(239.4) (210.0) (204.0) (330.1) (408.5)
FK.FM II-2-1

3. CAB/CHASSIS DRAWING
3.1 FK61FJ-H
FK.FM II-3-1

3.2 FK61FK-H
FK.FM II-3-2

3.3 FK61FM-H
FK.FM II-3-3

3.4 FK62FF-G
FK.FM II-3-4

3.5 FK62FJ-G
FK.FM II-3-5

3.6 FK62FL-G
FK.FM II-3-6

3.7 FK62FM-G
FK.FM II-3-7

3.8 FK62FS-G
FK.FM II-3-8

3.9 FK62FJ-H
FK.FM II-3-9

3.10 FK62FL-H
FK.FM II-3-10

3.11 FK62FM-H
FK.FM II-3-11

3.12 FK62FS-H
FK.FM II-3-12

3.13 FK65FM-G
FK.FM II-3-13

3.14 FK65FS-G
FK.FM II-3-14

3.15 FK65FM-H
FK.FM II-3-15

3.16 FK65FS-H
FK.FM II-3-16

3.17 FM65FJ-G
FK.FM II-3-17

3.18 FM65FL-G
FK.FM II-3-18

3.19 FM65FM-G
FK.FM II-3-19

3.20 FM65FP-G
FK.FM II-3-20

3.21 FM65FJ-H
FK.FM II-3-21

3.22 FM65FL-H
FK.FM II-3-22

3.23 FM65FM-H
FK.FM II-3-23

3.24 FM65FP-H
FK.FM II-3-24

4. CAB/CHASSIS FRONT AND REAR VIEW
4.1 FK61F Series
FK.FM II-4-1

4.2 FK62F Series
FK.FM II-4-2

4.3 FK65F Series
FK.FM II-4-3

4.4 FM65F Series
FK.FM II-4-4

5. DETAILS OF CROSSMEMBERS
5.1 FK61F, FK62F & FK65F Series (1/2)
FK.FM II-5-1

5.1 FK61F, FK62F & FK65F Series (2/2)
FK.FM II-5-2

5.2 FM65F Series (1/2)
FK.FM II-5-3

FK.FM II-5-4

6. FRAME SECTION MODULUS DIAGRAM
6.1 FK61F Series (1/3)
FK.FM II-6-1

FK.FM II-6-2

FK.FM II-6-3

FK.FM II-6-4

FK.FM II-6-5

FK.FM II-6-6

FK.FM II-6-7

FK.FM II-6-8

FK.FM II-6-9

FK.FM II-6-10

FK.FM II-6-11

FK.FM II-6-12

FK.FM II-6-13

FK.FM II-6-14

7. FORMULAS OF FRAME HEIGHT
(Ground to top of frame at front and rear axle center)
FRONT
MODEL TIRE Hf ± 10 (mm) Hf ± 0.4 (in.)
FK61F 225/70R19.5 882-0.0329wf (kg) 34.7-0.000588wf (lbs.)
FK62F
10R22.5 990-0.0249wf (kg) 39.0-0.000445wf(lbs.)
FK65F
FM65F 11R22.5 1066-0.0209wf (kg) 42.0-0.000374wf(lbs.)
REAR
MODEL TIRE Hr ± 25 (mm) Hr ± 0.4 (in.)
894-0.0248wr(kg) under 3,387 kg 35.2-0.000443wr(lbs.) under 7,460 lbs.
FK61F 225/70R19.5
835-0.0076wr(kg) over 3,387 kg 32.9-0.000136wr(lbs.) over 7,460 lbs.
1010-0.0232wr(kg) under 4,129 kg 39.8-0.000415wr(lbs.) under 9,095 lbs.
W.B.F 10R22.5
FK62F
EXCEPT 1010-0.0232wr(kg) under 3,983 kg 39.8-0.000415wr(lbs.) under 8,773 lbs.
10R22.5
W.B.F 942-0.0061wr(kg) over 3,983 kg 37.1-0.000109wr(lbs.) over 8,773 lbs.
FK65F 10R22.5 926-0.0025wr(kg) 36.5-0.000045wr(lbs.)
1096-0.0176wr(kg) under 5,561 kg 43.1-0.000315wr(lbs.)under 12,249 lbs.
FM65F 11R22.5
Note: Hf : Front Frame Height Wf : Front Axle Load

Hr: Rear Frame Height Wr : Rear Axle Load
FK.FM II-7-1

8. UPPER REBOUND LIMIT OF REAR AXLE
UNIT IN mm (in.)
MODEL TIRE SIZE A B C D
417 89 145 406
FK61F 225/70R19.5
(16.42) (3.50) (5.71) (15.98)
526 89 255 406
FK62F 10R22.5
(20.71) (3.50) (10.04) (15.98)
526 11 248 406
FK65F 10R22.5
(20.71) (0.43) (9.76) (15.98)
544 144 220 515
EATON 11R22.5
(21.41) (4.49) (8.66) (20.28)
FM65F
EXCEPT 544 129 220 485
11R22.5
EATON (21.41) (5.08) (8.66) (19.09)
NOTE:
(1) “B” indicates the distance between the top of rear axle and the upper face of frame in extreme bump
postion.
(2) “C” indicates the distance between the top of tire and the upper face of frame in extreme bump position.
FK.FM II-8-1

9. FRONT AXLE
FRONT AXLE INFORMATION

VEHICLE FRONT AXLE
TIRE SIZE FT SC FH
MODEL MODEL CAPACITY
3,300kg 225/70R19.5 1,785mm 790mm 171mm
FK61F F040T
7,270lbs LOAD RANGE F 70.28in. 31.10in. 6.73in.
FK62F 4,900kg 10R22.5 1,888mm 790mm 180mm
F060T
FK65F 10,800lbs LOAD RANGE G 74.33in. 31.10in. 7.09in.
5,400kg 11R22.5 1,920mm 790mm 186mm
FM65F F070T
11,905lbs LOAD RANGE G 75.59in. 31.10in. 7.32in.
DIFINITIONS
FT:FRONT TREAD
SC: SPRING TO SPRING DISTANCE
FH: DISTANCE BETWEEN THE CENTER LINE OF TIRE AND THE BOTTOM OF FRONT AXLE
FC: FRONT AXLE CLEARANCE
MINIMUM CLEARANCE BETWEEN THE FRONT AXLE AND GROUND-LINE
TIRE LOADED RADIUS: SEE TIRE CHART (PAGE II-11-1)
FORMULA FOR CALUCULATING FRONT AXLE CLEARANCE

FC=TIRE LOADED RADIUS-FH
FK.FM II-9-1

10. REAR AXLE
REAR AXLE INFORMATION

VEHICLE REAR AXLE
TIRE SIZE RT SC RH DS
MODEL MODEL CAPACITY
7,700kg 1,670mm 990mm 203mm 272mm
FK61F R050T 225/70R19.5
16,975lbs. 65.75in. 38.98in. 7.99in. 10.71in.
9,200kg 1,710mm 990mm 203mm 324mm
FK62F R052T 10R22.5
20,280lbs. 67.32in. 38.98in. 7.99in. 12.76in.
9,200kg 1,710mm 988mm 203mm 324mm
FK65F R052T 10R22.5
20,280lbs. 67.32in. 38.90in. 7.99in. 12.76in.
10,200kg 1,850mm 1,015mm 242.5mm 324mm
R060T 11R22.5
22,485lbs. 75.51in. 39.96in. 9.55in. 12.76in.
FM65F
10,800kg 1,850mm 1,015mm 275.5mm 324mm
R080T 11R22.5
23,810lbs. 75.51in. 39.96in. 10.14in. 12.76in.
DIFINITIONS
RT:REAR TREAD
SC: SPRING TO SPRING DISTANCE
RH: DISTANCE BETWEEN THE CENTER LINE OF REAR AXLE AND THE BOTTOM OF REAR AXLE
DS: DUAL TIRE SPACING
DW: MINIMUM DISTANCE BETWEEN THE INNER SURFACE OF REAR TIRES
MW: OVERALL WIDTH OF VEHICLE
RC: REAR AXLE CLEARANCE
MINIMUM CLEARANCE BETWEEN THE REAR AXLE AND THE GROUND-LINE
TIRE SECTION WIDTH: SEE TIRE CHART (PAGE II-11-1)

TIRE LOADED RADIUS: SEE TIRE CHART (PAGE II-11-1)
FORMULA FOR CALUCULATING REAR WIDTH AND HEIGHT DIMENSIONS

DW=RT-DS-TIRE SECTION WIDTH
MW=RT+DS+TIRE SECTON WIDTH
RC=TIRE LOADED RADIUS-RH
FK.FM II-10-1

11. TIRE AND DISC WHEEL
TIRE
MAXIMUM GAWR
TIRE LOAD LIMITS
VEHICLE LIMITS
TIRE SIZE
MODEL SINGLE DUAL FRONT REAR
LBS. PSI LBS. PSI 2 SINGLE 4 DUALS
3,300kg 6,200kg
FK61F 225/70R19.5 3,640 95 3,415 95
7,280lbs. 13,660lbs.
FK62F 5,150kg 9,720kg
10R22.5 5,675 115 5,355 115
FK65F 11,350lbs. 21,420lbs.
5,600kg 10,660kg
FM65F 11R22.5 6,175 105 5,840 105
12,350lbs. 23,360lbs.
TIRE RADIUS TIRE

TIRE DESIGN RIM
TIRE SIZE SECTION
LOADES UNLOADED CLEARANCE WIDTH
WIDTH
225/70R19.5 379mm 415mm 237mm 35mm
6.75in.
LOAD RANGE F 14.9in. 16.3in. 9.33in. 1.37in.
10R22.5 475mm 526mm 274mm 50mm
7.50in.
LOAD RANGE G 18.7in. 20.71in. 10.79in. 1.97in.
11R22.5 489mm 544mm 294mm 30mm
7.50in.
LOAD RANGE G 19.25in. 21.41in. 11.58in. 1.18in.
DISC WHEEL
VEHICLE WHEEL BOLT BOLT CIRCLE INNER CIRCLE OUTSIDE DISC RIM
MODEL SIZE HOLES DIA. DIA. OFFSET THK TYPE
222.25mm 164mm 136mm 12mm
FK61F 6.75X19.5 6 1 pieces
8.75in. 6.46in. 5.35in. 0.47in.
FK62F,FK65F 285mm 221mm 162mm
7.50X22.5 8
FM65F 11.22in. 8.70in. 6.38in.
FK.FM II-11-1

12. FRONT AND REAR SPRINGS
FK.FM II-12-1

13. PROPELLER SHAFT
13.1 FK61F Series
FK.FM II-13-1

13.2 FK62F & FK65F Series
FK.FM II-13-2

13.3 FM65F Series
FK.FM II-13-3

14. EXHAUST SYSTEM
14.1 FK6!FJ, FK, FL, FM, FS Series
UNIT:mm (in.)
FK.FM II-14-1

14.2 FK62FF Series
UNIT:mm (in.)
FK.FM II-14-2

14.3 FM65F Series
UNIT:mm (in.)
FK.FM II-14-3

15. FUEL TANK
SPARE TANK
MODEL A B
250 215
MAIN TANK FK61FK (9.84) (8.46)
MODEL A B 205 215
FK62FL (8.07) (8.46)
205 215
FK (8.07) (8.46) FK6!FM 210 215
254 215 (8.27) (8.46)
FM (10.0) (8.46)
FK6!FS
254 215
FM65F!-G (10.0) (8.46)
215 215
FM65FL-H (8.46) (8.46)
FM65FM-H 254 215
(10.0) (8.46) UNIT:mm (in.)
FM65FP-H
FK.FM II-15-1

16. BATTERY BOX
FK.FM II-16-1

17. AIR SERVO ASSISTANCE & AIR TANK
17.1 FK61F Series
FK.FM II-17-1

17.2 FK62F, FK65F Series
FK.FM II-17-2

17.3 FM65F Series
FK.FM II-17-3

18. LICENCE PLATE LAMP
NOTE:
(1) Recommended dimensions to install the license plate are shown in Fig. A.
(2) Illustartion of lamp position are for reference only.
UNIT: mm(in.)
FK.FM II-18-1

19. REAR COMBINATION LAMP
NOTE:
(1) This drawing shows the one for left side.
Lamp for right side is symmetrical.
(2) Use upper holes to install this lamp assy to bodies.
UNIT: mm(in.)
FK.FM II-19-1

20. BRAKE PIPING DIAGRAM
20.1 FK61F Series
FK.FM II-20-1

20.2 FK62F, FK65F Series
FK.FM II-20-2

20.3 FM65F Series
FK.FM II-20-3

21. ELECTRIC CIRCUIT DIAGRAM
21.1 POWER, CHARGE AND GROUND CIRCUIT
RELAY AND FUSE BOX CIRCUIT
FK.FM II-21-1

POWER CIRCUIT
FK.FM II-21-2

POWER CIRCUIT
FK.FM II-21-3

POWER CIRCUIT
FK.FM II-21-4

POWER CIRCUIT
FK.FM II-21-5

POWER CIRCUIT
FK.FM II-21-6

POWER CIRCUIT
FK.FM II-21-7

POWER CIRCUIT
FK.FM II-21-8

POWER CIRCUIT
FK.FM II-21-9

POWER CIRCUIT
FK.FM II-21-10

POWER CIRCUIT
FK.FM II-21-11

POWER CIRCUIT
FK.FM II-21-12

POWER CIRCUIT
FK.FM II-21-13

RESERVE POWER CIRCUIT
FK.FM II-21-14

BATTERY CHARGING CIRCUIT
FK.FM II-21-15

GROUND
FK.FM II-21-16

GROUND
FK.FM II-21-17

GROUND
FK.FM II-21-18

GROUND
FK.FM II-21-19

GROUND
FK.FM II-21-20

GROUND
FK.FM II-21-21

GROUND
FK.FM II-21-22

GROUND
FK.FM II-21-23

GROUND
FK.FM II-21-24

GROUND
FK.FM II-21-25

GROUND
FK.FM II-21-26

GROUND
FK.FM II-21-27

GROUND
FK.FM II-21-28

GROUND
FK.FM II-21-29

GROUND
FK.FM II-21-30

GROUND
FK.FM II-21-31

GROUND
FK.FM II-21-32

GROUND
FK.FM II-21-33

21.2 STARTING AND PREHEATING CIRCUIT
ENGINE STARTING CIRCUIT
FK.FM II-21-34

FK.FM II-21-35

FK.FM II-21-36

FK.FM II-21-37

FK.FM II-21-38

ENGINE PREHEATING CIRCUIT
FK.FM II-21-39

21.3 LIGHTING CIRCUIT
HEADLAMP CIRCUIT
FK.FM II-21-40

DAYTIME RUNNING LIGHT CIRCUIT
FK.FM II-21-41

DAYTIME RUNNING LIGHT CIRCUIT
FK.FM II-21-42

TAIL, CLEARANCE AND LICENSE PLATE LAMP CIRCUIT
FK.FM II-21-43

STOP LAMP CIRCUIT
FK.FM II-21-44

TURN SIGNAL AND HAZARD LAMP CIRCUIT
FK.FM II-21-45

TURN SIGNAL AND HAZARD LAMP CIRCUIT
FK.FM II-21-46

BACKUP LAMP CIRCUIT
FK.FM II-21-47

BACKUP LAMP CIRCUIT
FK.FM II-21-48

BACKUP LAMP CIRCUIT
FK.FM II-21-49

CAB LAMP CIRCUIT
FK.FM II-21-50

ILLUMINATION LAMP CIRCUIT
FK.FM II-21-51

MARKER AND IDENTIFICATION LAMP CIRCUIT
FK.FM II-21-52

VAN BODY DOME LIGHT CIRCUIT
FK.FM II-21-53

21.4 METER CIRCUIT
METER CLUSTER INTERNAL CIRCUIT
FK.FM II-21-54

METER CLUSTER INTERNAL CIRCUIT
FK.FM II-21-55

TACHOMETER CIRCUIT
FK.FM II-21-56

SPEEDOMETER CIRCUIT
FK.FM II-21-57

SPEEDOMETER CIRCUIT
FK.FM II-21-58

SPEEDOMETER CIRCUIT
FK.FM II-21-59

FUEL GAUGE CIRCUIT
FK.FM II-21-60

WATER TEMPERATURE GAUGE CIRCUIT
FK.FM II-21-61

AIR GAUGE CIRCUIT
FK.FM II-21-62

21.5 INDICATOR AND WARNING LAMP CIRCUIT
PARKING BRAKE INDICATOR CIRCUIT
FK.FM II-21-63

PARKING BRAKE INDICATOR CIRCUIT
FK.FM II-21-64

BRAKE WARNING CIRCUIT
FK.FM II-21-65

BRAKE WARNING CIRCUIT
FK.FM II-21-66

WATER LEVEL WARNING CIRCUIT
FK.FM II-21-67

ENGINE OIL LEVEL WARNING CIRCUIT
FK.FM II-21-68

ENGINE OIL PRESSURE WARNING CIRCUIT
FK.FM II-21-69

ENGINE OIL FILTER WARNING CIRCUIT
FK.FM II-21-70

CAB TILT WARNING CIRCUIT
FK.FM II-21-71

FUEL FILTER WARNING CIRCUIT
FK.FM II-21-72

21.6 CAB SIDE ELECTRICAL CIRCUIT
CIGARETTE LIGHTER CIRCUIT
FK.FM II-21-73

AUDIO CIRCUIT
FK.FM II-21-74

WIPER AND WASHER CIRCUIT
FK.FM II-21-75

HORN CIRCUIT
FK.FM II-21-76

AIR CONDITIONER CIRCUIT
FK.FM II-21-77

AIR CONDITIONER CIRCUIT
FK.FM II-21-78

POWER WINDOW AND AUTO DOOR LOCK CIRCUIT
FK.FM II-21-79

MIRROR HEATER CIRCUIT
FK.FM II-21-80

21.7 CHASSIS SIDE ELECTRICAL CIRCUIT
EXHAUST BRAKE CIRCUIT
FK.FM II-21-81

FK.FM II-21-82

FK.FM II-21-83

AIR DRYER CIRCUIT
FK.FM II-21-84

AIR SUSPENSION CIRCUIT
FK.FM II-21-85

AIR SUSPENSION CIRCUIT
FK.FM II-21-86

21.8 ENGINE AND TRANSMISSION SIDE ELECTRICAL CIRCUIT
TRANSMISSION POWER TAKE-OFF CIRCUIT
FK.FM II-21-87

21.9 OTHERS CIRCUIT
JOINT CONNECTOR (J/C)
FK.FM II-21-88

FK.FM II-21-89

FK.FM II-21-90

FK.FM II-21-91

FK.FM II-21-92

FK.FM II-21-93

FK.FM II-21-94

COMMON RAIL SYSTEM ELECTRIC CIRCUIT
FK.FM II-21-95

FK.FM II-21-96

FK.FM II-21-97

FK.FM II-21-98

FK.FM II-21-99

FK.FM II-21-100

FK.FM II-21-101

FK.FM II-21-102

FK.FM II-21-103

CRUISE CONTROL SYSTEM ELECTRIC CIRCUIT
FK.FM II-21-104

FK.FM II-21-105

FK.FM II-21-106

FK.FM II-21-107

AUTOMATIC TRANSMISSION CIRCUIT <Allison 1000 RDS, 2200 RDS>
FK.FM II-21-108

FK.FM II-21-109

FK.FM II-21-110

FK.FM II-21-111

AUTOMATIC TRANSMISSION CIRCUIT <Allison 3000 RDS>
FK.FM II-21-112

FK.FM II-21-113

FK.FM II-21-114

FK.FM II-21-115

ANTI-LOCK BRAKE SYSTEM CIRCUIT
FK.FM II-21-116

FK.FM II-21-117

FK.FM II-21-118

BODY BUILDER’S DRAWINGS
AND
SUPPORTING DATA
SEP. 2007

BBD FKFM Part2 2008 10 PDF

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BODY BUILDER’S DRAWINGS

LIT. No. HMT07M006-A

MITSUBISHI FUSO TRUCK OF AMERICA, INC.

THIS DOCUMENT MUST REMAIN WITH THIS VEHICLE

UNTIL IT IS CERTIFIED AS A COMPLETE VEHICLE.

FMVSS/ CMVSS NO. Title

In addition to the lncomplete Vehicle Document, a Safety

DO NOT COVER OVER WITH ANY OTHER LABEL.

DO NOT COVER OVER WITH ANY OTHER LABEL.

This label is affixed to the left-hand side door header trim.

DRAWINGS AND TECHNICAL DATA

1. LINE-UP CHART ...................................................................................................................................... II-1-1

2. TYPICAL BODY LENGTHS ..................................................................................................................... II-2-1

3. CAB/CHASSIS DRAWING ....................................................................................................................... II-3-1

3.1 FK61FJ-H ........................................................................................................................................ II-3-1

4. CAB/CHASSIS FRONT AND REAR VIEW .............................................................................................. II-4-1

4.1 FK61F Series ................................................................................................................................... II-4-1

5. DETAILS OF CROSSMEMBERS ............................................................................................................. II-5-1

5.1 FK61F, FK62F & FK65F Series ...................................................................................................... II-5-1

6. FRAME SECTION MODULUS DIAGRAM ............................................................................................... II-6-1

6.1 FK61F Series ................................................................................................................................... II-6-1

7. FORMULAS OF FRAME HEIGHT ........................................................................................................... II-7-1

8. UPPER REBOUND LIMIT OF REAR AXLE ............................................................................................. II-8-1

9. FRONT AXLE ........................................................................................................................................... II-9-1

10. REAR AXLE .............................................................................................................................................. II-10-1

11. TIRE AND DISC WHEEL ......................................................................................................................... II-11-1

12. FRONT AND REAR SPRINGS ................................................................................................................ II-12-1

13. PROPELLER SHAFT ............................................................................................................................... II-13-1

13.1 FK61F Series ................................................................................................................................... II-13-1

14. EXHAUST SYSTEM ................................................................................................................................. II-14-1

14.1 FK6!FJ, FK, FL, FM, FS Series ..................................................................................................... II-14-1

15. FUEL TANK .............................................................................................................................................. II-15-1

16. BATTERY BOX ......................................................................................................................................... II-16-1

17. AIR SERVO ASSISTANCE AND AIR TANK ............................................................................................ II-17-1

17.1 FK61F Series ................................................................................................................................... II-17-1

18. LICENSE PLATE LAMP ........................................................................................................................... II-18-1

20. BRAKE PIPING DIAGRAM ...................................................................................................................... II-20-1

20.1 FK61F Series ................................................................................................................................... II-20-1

21. ELECTRIC CIRCUIT DIAGRAM .............................................................................................................. II-21-1

21.1 POWER, CHARGE AND GROUND CIRCUIT ................................................................................ II-21-1

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(a) Individual GAWR’s and GVWR’s must not be exceeded.

VEHICLE DIMENSIONS mm(in) BODY LENGTH (ft)

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