higher education & training Department: Higher Education and Training REPUBLIC OF SOUTH AFRICA MARKING GUIDELINE NATIONAL CERTIFICATE NOVEMBER EXAMINATION AIRCRAFT METALWORK THEORY N2 2 December 2016 This marking guideline consists of 6 pages. Signed off L MAA. van Niekerk Chief maker 2 December 2016QUESTION 1 14 12 13 Countersunk tool Locking ring Barrel Cutter Skirt Pilot (5x 1) moow> Reamers Chucking reamer Straight reamer Spiral taper reamer Expansion reamer Adjustable reamer (6x1) moow> Precaution when using hand files Handle must be tight Do not drop or misuse file Files not to be stored on top of one another Keep rust free Teeth must be cleaned often by wire brush Do not use a file as a lever. (A file is very brittle and can snap in two if used as a lever. Slivers of the file can penetrate eyes.) Do not touch a file with bare hands unnecessarily before filing. (Any 5 x 1) Parena a QUESTION 2 24 2.2 Copyright reserved Non-ferrous metals Copper Tin Lead Zine Aluminium Antimony Magnesium Lithium (Any 5 x 1) 2.21 2.2.2 2.2.3 2.24 2.2.5 As fabricated Annealed Strained hardened Heat-treated to produce stable temper Solution heat-treated to an unstable temper S4r0n Please tum over (5) (5) [15] (5)2.3 Keep all cutting tools sharp Use heavy reads to produce thick chips Use free-flowing mineral oil coolants Do not allow chips to accumulate Keep fire extinguisher within reach (5) (15) QUESTION 3 3.1 3.2 3.3 Adequate cleaning Periodic inspections Detailed inspection for corrosion Prompt treatment of corrosion Keeping drain holes clean Thorough periodic lubrication Daily drainage of water in fuel cell (tank) sumps, Daily wipe-down of exposed critical areas. Sealing of aircraft against water during foul weather and proper ventilation of water moisture during sunny days Making maximum use of protective covers on parked aircraft. (6x1) Toilets and drains Exhaust trail areas Wheel well areas Engine bay Battery racks Flying control recesses Wheel rims Engine frontal areas Where sheet metal skin overlaps Metal fuel tanks especially the sumps Highly stressed areas (i.e. areas where sharp angles are formed). (6x1) Climate Size of metal Type of metal (8) (6) (3) 115] QUESTION 4 44 Nolside = _ Length of brake x thickness x tensile strength Shear strength Copyright reserved Please turn over (5)42 OC © T Dimple Raised dot Two raised bars Raised Round head (2117) (2017) (2024) cross but with no (5056) identification mark (10) (1100) [45] QUESTION 5 5.1 BEND To 75" 1 2 How & fev > mr ectizezreeizzzas S TURN OVER AND JOGGLED FORCE DOWN, 3 4 ASS —— LUFT THE BENDING LEAF TO SQUARE THE PLANE 5 6 (10) Copyright reserved Please tum over5.2 cc Skin r— Formers v4 t Stringers Bulkhead —, \ \ \\ () [15] QUESTION 6 6.1 62 Production drawings Detail drawings Assembly drawings Installation drawings Shop sketches 6) Tension Compression Torsion Shear Bending (8) [10] Copyright reserved Please tum overMARKING GUIDELINE 6 TA7OO(E\O2)T AIRCRAFT METALWORK THEORY N2 QUESTION 7 FRUSTUM OF A PYRAMID ! oe JOINT IS AT AE 3 ab [15] TOTAL: 100 Copyright reserved