MECHANICAL DESIGN CALCULATION Circumferential Membrane Stress

PROJECT: * σ2 = 0.13 * β * P * R⁰˙⁷⁵ * ( 0.5 * w )ˉ¹˙⁵ * tˉ¹˙²⁵

Insert logo here DOCUMENT NO: * = 0.153 * 1.348³ * 65212 * 298.65⁰˙²⁵ * ( 0.5 * 160 )ˉ⁰˙⁵ * 12.3ˉ¹˙²⁵
REVISION: * = 49.8 MPa
ORIGINAL DATE: *
Circumferential Bending Stress

TITLE: PIPING STRESS ANALYSIS - CONTACT & SADDLE INDUCED STRESS σ3 = 1.56 * βˉ¹ * P * R⁰˙²⁵ * ( 0.5 * w )ˉ⁰˙⁵ * tˉ¹˙⁷⁵
= 1.56 * 1.348ˉ¹ * 65212 * 298.65⁰˙²⁵ * ( 0.5 * 160 )ˉ⁰˙⁵ * 12.3ˉ¹˙⁷⁵
GIVEN = 434.1 MPa

Nominal Pipe Diameter DN = DN 600 ( Other, AN, Title of Reference, Publication, 20XX )
Schedule of Pipe SCH = SCH 40 ( Other, AN, Title of Reference, Publication, 20XX ) DETERMINE THE SADDLE SUPPORT STRESS
Corrosion Allowance c = 3 mm ( Other, AN, Title of Reference, Publication, 20XX )
Mill Under Tolerances cm = 0.125 ( Other, AN, Title of Reference, Publication, 20XX ) 'k' Co-efficient Circumferential Bending Stress
Density of Fluid Contents ρf = 1800 kg / m³ ( Other, AN, Title of Reference, Publication, 20XX )
Density of Pipe Material ρp = 7850 kg / m³ ( Other, AN, Title of Reference, Publication, 20XX ) k = 0.02 - 0.00012 * ( θ - 90 ) σ4 = k * ( P / t² ) * ln( R / t )
Distance Between Pipe Supports L = 10 m ( Other, AN, Title of Reference, Publication, 20XX ) = 0.02 - 0.00012 * ( 90 - 90 ) = 0.02 * ( 65212 / 12.3² ) * ln( 298.65 / 12.3 )
Nominal Added Mass Along Pipe Length m = 0 kg ( Other, AN, Title of Reference, Publication, 20XX ) = 0.02 = 27.5 MPa
Poisson's Ratio ν = 0.3 ( Other, AN, Title of Reference, Publication, 20XX )
Width of Supporting Steelwork w = 160 mm ( Other, AN, Title of Reference, Publication, 20XX ) The circumferential bending stress exhibits on the wall of the pipe at about 15 degrees above each of the tips of the saddle.
Angle of Saddle θ = 90 Deg ( Other, AN, Title of Reference, Publication, 20XX )
Piping Modulus of Elasticity E = 160 GPa ( Other, AN, Title of Reference, Publication, 20XX )
DETERMINE THE CRITICAL CIRCUMFERENTIAL BENDING STRESS

PROCEDURE σcr = 0.07 * E * 1000 * t / ( 0.5 * d )

= 0.07 * 160 * 1000 * 12.3 / ( 0.5 * 609.6 )
1. Determine the Contact Line Stress = 452 MPa
2. Determine the Saddle Support Stress
3. Determine the Critical Circumferential Bending Stress
REFERENCES

DETERMINE THE CONTACT LINE STRESS 1. ASME B16.10M - Welded and Seamless Wrought Steel Pipe, 2010
2. Young, W - Roark's Formulas for Stress & Strain, 7th Edition, 2002
Given the pipe diameter, schedule, wall thickness, the corrosion allowance and the permissible under tolerance: 3. MW Kellogg - Design of Piping Systems, 2nd Edition, 1956

Outside Diameter of Pipe d = 609.6 mm

Corroded Pipe Thickness t = 12.3 mm
Mean Radius of Pipe R = 298.65 mm

Volume per unit length Mass per Unit Length of Fluid Contents

V = π * (di/1000)² * 0.25 mf = V * ρf
= π * 0.585² * 0.25 = 0.269 * 1800
= 0.269 m³ / m = 484.2 kg / m

Area of Pipe Wall Section Mass per Unit Length of Piping Material

A = π * [ (d/1000²) - (di/1000)² ] * 0.25 mp = A * ρp

= π * [ 0.6096² - 0.585² ] * 0.25 = 0.023 * 7850
= 0.023 m² = 180.55 kg / m

Pipe Support Reaction Elasticity Factor

P = [ ( mf + mp ) * L + m ] * g β = [ 12 * ( 1 - ν² ) ]⅛
= [ ( 484.2 + 180.55 ) * 10 + 0 ] * 9.81 = [ 12 * ( 1 - 0.3² ) ]⁰˙¹²⁵
= 65212 N = 1.348

Meridional (Longitudinal) Membrane Stress

σ1 = 0.153 * β³ * P * R⁰˙²⁵ * ( 0.5 * w )ˉ⁰˙⁵ * tˉ¹˙⁷⁵

= 0.153 * 1.348³ * 65212 * 298.65⁰˙²⁵ * ( 0.5 * 160 )ˉ⁰˙⁵ * 12.3ˉ¹˙⁷⁵
= 140.7 MPa
 Author:
PIPING STRESS ANALYSIS - CONTACT & SADDLE INDUCED STRESS
Version: V1.10

1 Determine the Contact Line Stress References

DN Nominal Pipe Diameter DN 600 Other, AN, Title of Reference, Publicati

SCH Schedule of Pipe SCH 40 Other, AN, Title of Reference, Publicati
● d Outside Diameter of Pipe 609.6 mm ASME B16.10M - Welded and Seamles
c Corrosion Allowance 3 mm Other, AN, Title of Reference, Publicati
cm Mill Under Tolerances 0.125 Other, AN, Title of Reference, Publicati
● t Corroded Pipe Thickness 12.3000 mm First Principles
● di Inside Diameter of Piping 585.0000 mm First Principles
● V Volume per unit length 0.2690 m³ / m First Principles
ρf Density of Fluid Contents 1800 kg / m³ Other, AN, Title of Reference, Publicati
● mf Mass per Unit Length of Fluid Contents 484.2000 kg / m First Principles
● A Area of Pipe Wall Section 0.0230 m² First Principles
ρp Density of Pipe Material 7850 kg / m³ Other, AN, Title of Reference, Publicati
● mp Mass per Unit Length of Piping Material 180.5500 kg / m First Principles
L Distance Between Pipe Supports 10 m Other, AN, Title of Reference, Publicati
m Nominal Added Mass Along Pipe Length 0 kg Other, AN, Title of Reference, Publicati
● P Pipe Support Reaction 65212.0000 N First Principles
● R Mean Radius of Pipe 298.6500 mm First Principles
ν Poisson's Ratio 0.3 Other, AN, Title of Reference, Publicati
● β Elasticity Factor 1.3482729758 Young, W - Roark's Formulas for Stress
w Width of Supporting Steelwork 160 mm Other, AN, Title of Reference, Publicati
● σ1 Meridional (Longitudinal) Membrane Stress 140.69 MPa Young, W - Roark's Formulas for Stress
● σ2 Circumferential Membrane Stress 49.82 MPa Young, W - Roark's Formulas for Stress
● σ3 Circumferential Bending Stress 434.10 MPa Young, W - Roark's Formulas for Stress

2 Determine the Saddle Support Stress References

θ Angle of Saddle 90 Deg Other, AN, Title of Reference, Publicati

● k Co-efficient 0.02 Young, W - Roark's Formulas for Stress
● σ4 Circumferential Bending Stress 27.5 MPa Young, W - Roark's Formulas for Stress

3 Determine the Critical Circumferential Bending Stress References

E Piping Modulus of Elasticity 160 GPa Other, AN, Title of Reference, Publicati
● σcr Critical Circumferential Bending Stress 452 MPa MW Kellogg - Design of Piping Systems
 er, AN, Title of Reference, Publication, 20XX
er, AN, Title of Reference, Publication, 20XX
ME B16.10M - Welded and Seamless Wrought Steel Pipe, 2010
er, AN, Title of Reference, Publication, 20XX
er, AN, Title of Reference, Publication, 20XX

er, AN, Title of Reference, Publication, 20XX

er, AN, Title of Reference, Publication, 20XX

er, AN, Title of Reference, Publication, 20XX

er, AN, Title of Reference, Publication, 20XX

er, AN, Title of Reference, Publication, 20XX

ng, W - Roark's Formulas for Stress & Strain, 7th Edition, 2002 Table 13.3, Case 8b
er, AN, Title of Reference, Publication, 20XX
ng, W - Roark's Formulas for Stress & Strain, 7th Edition, 2002 Table 13.3, Case 8b
ng, W - Roark's Formulas for Stress & Strain, 7th Edition, 2002 Table 13.3, Case 8b
ng, W - Roark's Formulas for Stress & Strain, 7th Edition, 2002 Table 13.3, Case 8b

er, AN, Title of Reference, Publication, 20XX

ng, W - Roark's Formulas for Stress & Strain, 7th Edition, 2002 Section 13.7, Note 3
ng, W - Roark's Formulas for Stress & Strain, 7th Edition, 2002 Section 13.7, Note 3

er, AN, Title of Reference, Publication, 20XX

W Kellogg - Design of Piping Systems, 2nd Edition, 1956 Section 2.3
TABLE 1 PIPE DIMENSIONS FOR CARBON STEEL & POLYETHYLENE
REFERENCE ANSI B36.10

xxxx
FOR PIPE DIAMETER: DN 600 OUTSIDE DIAMETER IS: 609.6 LINING THICKNESS:
AND WALL SCHEDULE SCH 40 WALL THICKNESS IS: 17.48 CORRODED PIPE THICKNESS
CORROSION ALLOWANCE 3.00 MILL UNDER TOLERANCE 0.13 INSIDE DIAMETER:

PIPE OD SCH 5S SCH 10S SCH 20 STD SCH 40 SCH 80 SCH 100 SCH 120
DN 15 21.34 1.65 2.11 - 2.77 2.77 3.73 - -
DN 20 26.67 1.65 2.11 - 2.87 2.87 3.91 - -
DN 25 33.4 1.65 2.77 - 3.38 3.38 4.55 - -
DN 32 42.16 1.65 2.77 - 3.56 3.56 4.85 - -
DN 40 48.26 1.65 2.77 - 3.68 3.68 5.08 - -
DN 50 60.32 1.65 2.77 - 3.91 3.91 5.54 - -
DN 65 73.02 2.11 3.05 - 5.16 5.16 7.01 - -
DN 80 88.9 2.11 3.05 - 5.49 5.49 7.62 - -
DN 100 114.3 2.11 3.05 - 6.02 6.02 8.56 - 11.13
DN 125 141.3 2.77 3.4 - 6.55 6.55 9.52 - 12.7
DN 150 168.3 2.77 3.4 - 7.11 7.11 10.97 - 14.47
DN 200 219.1 2.77 3.76 6.35 8.18 8.18 12.7 15.09 18.26
DN 250 273 3.4 4.19 6.35 9.27 9.27 15.09 18.26 21.44
DN 300 323.85 3.96 4.57 6.35 9.52 10.31 17.47 21.44 25.4
DN 350 355.6 3.96 4.78 7.92 9.52 11.13 19.05 23.82 27.79
DN 400 406.4 4.19 4.78 7.92 9.52 12.7 21.44 26.19 30.96
DN 450 457.2 4.19 4.78 7.92 9.52 14.27 23.82 29.36 34.92
DN 500 508 4.78 5.54 9.52 9.52 15.09 26.19 32.54 38.1
DN 550 558.8 - - 9.52 9.52 15.09 28.6 34.92 41.28
DN 600 609.6 5.54 6.35 9.52 9.52 17.48 30.96 38.89 46.02
DN 700 711.2 - 7.92 12.7 9.52 17.48 - - -
DN 800 812.8 - 7.92 12.7 9.52 17.48 - - -
DN 900 914.4 - 7.92 12.7 9.52 17.48 - - -
DN 1000 1016 - 7.92 12.7 9.52 17.48 - - -
 12.30
585.00

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Version 1.01 Work in progress x/xx/xxxx

Version 1.10 Initial Issue 23 / 03 / 2010
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