C INSPECTION AND TEST PROCEDURE WITH PLAN CLIENT NAME: PATRA SK PROJECT NAME | LBO REVAMP PROJECT - DUMALINDONESIA ITEM NAME VENT CONDENSER TEM No. ¥-£0301R DEC W/0 No. €18-5079-FC EC DOC. No. U-€-14-5079-17P TOTAL 19. SHEETS QNCL. COVER 1 D € A = FNAL [rouane > |smuee oe [maKND Fens 7% [For Approwal [TANG Isnure IMaxne S-Now4 Rev] esrinion Prepared Cheated ‘Approved Date @ WIN Energy CO., LTD.C a INSPECTION AND TEST PROCEDURE | 906.0 | Uc-asovsiTP WITH PLAN PAGE 2 OF 8 8 8 CONTENTS General Inspection and Test Record Material Receiving Inspection Material entiation Edge Preparation and Fit Up Inspection Welding & Vieua! Inspection Non-destructon Examination Dimension & Visual Inspection Heat Treatment 410. Pressure Test ‘41.Shop Painting and Rust Prevention 12 Packing & Shipping Preparation Atachment 1, INSPECTION AND TEST PLAN 2. NDE PLAN 3, FABRICATION TOLERANCE ‘We 00 OUR BEST W EVERFTHNG ILJIN Energy CO.,LTD,INSPECTION AND TEST PROCEDURE [50cm [| _uscvesme dD WITH PLAN ea 1. GENERAL 4.1 Soap ‘This procedure covers the shop inspection and tess of the equlpments for LEO REVAMP PROJECT. 1.2 Applicable Codes / Standards Equipment shall be complied with requirements ofthe specication, local reguaton, code, 2 standards, 41.2.1 Code and standards 41) ASME Code See. Vil, “Pressure Vessels" Dv.1( 2013 Ed.) 2) ASME Code Sec. V,"Non-destructve Examination” (2013 Ed.) 3) ASME Code Sec. IX, "Welding Qualifcations" (2010 Ed. ) 4) ASME Code See, Il, "Materials" (2010 Ed.) 5) ASME B16.5/16.47, “Stel Pipe Flanges and Flanged Fitings 6) APL 660 (8 ED) TVTEMA, Clase “R 8) Korean Regulation 1.3 Specification and drawings 1.3.1. The shop inspection and tests shal be caved out based! onthe purchaser's specification and ILJIN Energy Co., Lid (Hereinafter EC)’ drawing and documents ‘hich was approved by purchaser. Such specication, drawings and documents shal be In accordance with latest 4.3.2 Where there are any conflicts, at the time of inspection and tests, between the specification and drawings, LEC shal pramply confirm to purchaser, 114 Control of Inspection and Plan 14.1. ‘The Inspection procedure and Plan ls used fr ontrling of inspection and test ‘We00OUn AEST W EvERTTHNG ILJIN Energy €O., LTD.INSPECTION AND TEST PROCEDURE | 90°. No WC-14-5078-ITP a WITH PLAN mae [aa 28 appropriate 142 Inspecton codes are defined as folows ‘)H: Hold Point ‘Vendors shal submit witness inpection notice o purchaser. Hod pont requires Inspection and acceptance by Purchaser Client or Inspector before the next working step is processing. The vendor cannot precede a future working step before the \wetten waive of held point inepection form Purchaser Cant or Inpector. Cc 2): Wines Point Witness point requires the witness inspection of Purchases! Client or Inspector. Mer Proper notifcaton has been provide tothe Purchaser Cilent or Inspector, the vendor isnot obigeted to hold next working stop even if Purchased Client or Inspector isnot ‘allable to witness the inspection on the date specified. 3)SIW : Spot Wiiness Point Cc ‘Spot witness point requles random witness Inspection Purchaser! Cen or Inspector. ‘Alter proper netfiation has been provide lo the Purchaser/ Cleator Inspector, the vendor isnot eblgated to hold next working stop oven i Purchaser Cent or Inspector is not available to witness the inspection on the date spectied 4)R: Review Point Review point requires the review ofthe Vendor's inspection and test recordsicertiteate by Purchaser! Client or Inspector in accordance with procedure, acceptance ele, Code and specification. 4.5 Application for inspection ‘Aoplicaton for witness and hold point inspec 9, the vendor shall ntily the purchaser ofthe ‘exact date and pace a least ree (3) days porto the date of actual inspection. ‘WeDo OUR EST W EVERTTaNG ILIIN Energy CO., LTO,INSPECTION AND TEST PROCEDURE | ?0¢.No- WC-14-5079TP a WITH PLAN ochre {.8NEC's responsibilty UEC shall cary out al inspection and tests speciid in Purchaser's specificaton, and shall prepare the records for each item to show that the vessels have been manufactured in accordance withthe specication, 2. INSPECTION AND TEST RECORDS 2.1 Following is te lst of minimum requirements to be contained inthe Inspection and ‘Test Record and IJEC shall submit to SK Energy. 4) List of Contents 2) Material certificates and material test rocord for proseure parts 3) Non-destructve testing records (RT, UT, MT and PT) 4) Visual & Dimension inspection report 5) Heat treatment record I char, any. 6) Pad leak test report for reinforcing pad 7) Hydrostatic test report 8) Painting inspection report {9} Rubbing shot of name plato 10) Othor inspection & tests, where speciied 12.2 IEC shall provide the following information in the frst part ofall the record of inspection and test, 41) Fabricator's name 2) Date of inspection 3) Project name and number 4) tem number or tag number 5) Purchase order number 3. Material Receiving Inspection ‘We 00 OUR MEET W EVERYTHING. ILJIN Energy €O., LTD.© INSPECTION AND TEST PROCEDURE a WITH PLAN DOG NO Wee sora. 3.1 Material Certficate ‘All material used inthe manufacture to use pressure and pressure retaining parts shal be provide by mil certificates as minimum +. Shel He 1, Nozzle pad pate «. Flanges and Fitings «=. Forgings Tubes ~ Major pressure loading parts «= Diwatly welded fo preseure containing pats 3.2 Receiving inspection shall be perform by QC Section according to purchase requisition, purchase order and the appicable Code/Standard forthe following as minimum 4) Check mil certificate and other inspecton/test reports 2) Checkidentifcation marking on the material or parts 3) Visual check for material surface such as injurious defects 4) Thickness measured by Utrasonio thickness motor wth lamination check '5) Dimension check 6) Other special oqueements, any ‘3.3 When material cannot be traceable with identification marking, chemical and mechanical Test shal be verified thatthe materials meet the requrements ofthe applicable Code andar, "When non confoemance has been ‘ound during inspection, Q.C Inspection shall be personnel ‘attach a hold tag to the non-conformancs item and the material cannot be issued for fabrication, until the non-conformance Is cleared 4, Material Identification 4.10 materials shall be legibly stamped or stencled showing grade number end heal ft ‘umber o use in pressure retaining parts according to related mil certfeate. ‘42Narkng inspection shal be cetied out to very the tranefer of identification marking nd to ILJIN Energy CO., LTD.INSPECTION ANB TEST PROCEDURE [50010 [wevearoaP a WITH PLAN a confirm the exactly eame dimension ascerng othe drawing andlor cuting plan prior cetng 4.3In case the original 1 markings tobe cut ortho material is to be divided into two or more ec the eignal marking shoud be accurately transfered tothe piecas aftr marking andlor euting 4.The transfer of 0 marking shall be done by low stress dle stamping 7mm anc over thickness. ‘and material of less then 6.0 ram (1/4 in thickness shall be marked by stencling or paint maker 5. Edge preparation and Fit-Up Inspection 65.1Eidge preparation and Fit Up halbe referred tothe relevant Drawing andor Welding Procedure Specification WPS). ‘5.2Inspection shal be performed mainly on the fobowings 1) Roots gap and Beveled angle 2) Cracks, Netches, Faw or lnurious defects onthe edge 8) Tack welding and allgament of pats fo be Jointed 4) Cleanliness. £.3The folowing dimensional toleancos shall app 1) Offset in butt welding (Algnment tolerance: UW-33 of ASME Section Vl.) (writ: ram) Seaton “oink Categories Thickness ~ x 5 T= 1mm aT aT eT = mm 32m aman WaT = mm 32mm [73 ‘Where Tis thickness. _2)Root gap beveled angle tobe within ge specified on WPS or Drawing, unless ‘we D0 oun nes EVENTING. ILJIN Energy CO., LTD.Z) INSPECTION AND TEST PROCEDURE | 906.N0 | _ W-c-t4so7saTP ‘WITH PLAN PAE 2 oF otherwise specied other Code! Standard, 6. Welding & Visual Inspection 6.1 welding shall be performed by qualfied welds or welding operators in accordance with adequately qualifed welding procedure 6.2 shall be confirmed vieuly thatthe mension, shape and irish of edge after back chipping have good condition ané no defects 6.3VVelded product shall be visually checked for such features and dimensional accuracy ofthe \weldment and presence of surface porosity slag inclusion, cracks, crater, undercut, verap, ete ‘The folowing tolerance shall be applied, unless othervise specified other Code! Standard » 2 3 4 5) 6 7 3) ‘Cracks, incomplete penetration and lack of fusion shall nt present. Uncercating shal not exceed 0.3 mm in depth ‘Overlap ununiformity shal not exceed 0.6 mm, Bead height uniformity shall not exceed 1.6 mm. ‘Spater, slag and scale shall be removed ‘Cratr and jig marks shall be frished smoothly Porosiy shall be removed Weld reinforcement shal be as folowing table, (UW-35 of ASME Section Vil.) (unit: mm) Matecal nominal thickness | Galego EC Other welds but joint ‘Over 486 Tami il 40 aa ‘Over 13% 2mm ik a zy [Over 25 Simm ind] 5032 6.4AlLnozzes and manhole shall be cutoff lush with the inside of the equipment and inside ‘comer shal bo rounded, whether frigh oF extended, oa radius of minimum 3.0 mm, {6 Sldentiicaton of welds{UW-37 of ASME Section VI, Div.1) \webo ounaestm EvERTTiNG. ILJIN Energy CO., LTD.INSPECTION AND TEST PROCEDURE [son10 | _ucvemTen oD WITH PLAN roc [CER For pressure parts, each welder and welding operation Kentficaton number shall be marked by paint stencil or de stamping adjacent to and at intervals per each joint, Wen stool lates 6 mn and over in thickness and nonferrous plate 13 mm and aver shall be recorded 7. Nondestructive Examination(NDE) 7.AGeneral 7.1.4 Alter visual inspection, the following nondestuctive examination shall be performed as C ‘ppropriate according to as attached ‘NON-DESTRUCTIVE EXAMINATION plan. 7.12. AIINDE shall bs perform before and after any PWHT according to alached “NON-DESTRUCTIVE EXAMINATION plan 7.2Radiographic Examination(R.T) 7.2.1 The folowing area shall be examined addtinally 1) T-ross tobe welded where spot RT ie specified 2) Heads which are fabricated from more than on piece, 3) Ratio of thickness to local radlus greater than 5% prior to forming or spinning 4) Feovering a long-eam or crcum-soam weld is unavoldable, the seam tobe covered ‘shall be ground fush and the covered portion plus a 150mm length ether side shall be 100% radiographed. 7.2.2 Butt weld seam where so spectied in he relevant drawing shall be examined in ‘cordance wth ASME Section V, Div. 1, Arle 2 and acceptance citria shall be in accordance with UW.5t for ull ciograpy or UW-52 for spot radiography. 7.2.3 Where RT isnot avalabe by reason ofthe structure ofthe product, UT might be ‘applied for it after purchaser's acceptance fort 7.2.4 Ratio isotope shall be used gamma ray basicaly fr al hickness of equipment 17.Ultrasonic Examination(U.T) WE D0 OUR BEST EYERYT=NS. ILJIN Energy CO., LTD.TRSPECTION AND TERT PROCEDURE oa TH PLAN Doc.wo | _moaeSO7O.TP PAGE 10 OF 8 Weng seam which ere not availabe o apply RT or shal be examined by Ulvasonicaly Examination instead of RT in accordance with ASME Section, Vil Dv 1, appendix 12, before Postsneld Heat Treatment 7.4Magnetic particle Examination (MT) 774-1 MT where so specified in the relevant specification and NDE pian shall be examined in accordance with ASME Section V, Article 7 and acceptance criteria shall be in accordance with ASME Sect. Vl, 1, Apendo6. 7.42 The detail application of MT shall bein accordance wit attached NDE Pian as attached R ‘7SLiquid penetration Examination (PT) 7.5.1 PT where s0 specified in the relevant epecicain and NDE plan shall be examined in accordance with ASME Section V,Aricle 6 and acceptance extra shal be in accordance with ASME Sec, Vill Div, Appendix 8. 7.8.2 PT of welds chad include all accessible weld eufaces anda band of bese metal atleast 25mm wide on each side of woe 7.5.3 The detall application of PT shall be in accordance wth attached NDE Plan as atlachad R. 7.6Hardness test 78:1 The hardness testing for PWHTed equipment shal be performed on the base met Weld, and heal-aflected zone performed onthe weld metal and heat-afected zone using portable Brinell hardness tester. 7.82 The type of hardness test instrument shall be reported andthe test reuits shall meet the value maximum 200 BHN for carbon ste! 7.6.3 Hardness test shall be catied out inside of equipment when access is avaiable. i ILJIN Energy CO., LTD.INSPECTION AND TEST PROCEDURE [0e10 [ —wozeaman (7) WITH PLAN PAE oF 9 access isnot possible, the lest shall be performed at outside of equipment 7.8.4 Hardness test should be measured as folows 1) One point per each longtusnal seam (Category "A" Joint) 2) One point per each ckeumferental seam (Category “Bln 3) One point per each nazze to shell (Category “Olt 8. Dimension & Visual Inspection 8.1 General Cc Allcuvar and nar denon be checked in secordance wih ppb spproved shop rawing. Dimension tolerances shall bein accordance with section 2 of TEMA standard and as attached Hest Exchanger Tolerances Tables. 8.2 Dimension inspection 82.1 Alloutside and Inside of equipment shall be measured dimension in accordance with relevant drawing. 82.2 Shollhickness shall be checked by Utrasonic thickness gauge after formed, and actual thickness shall be racerded ach Inspection reports. 82.3 Formed head inspection hal be performed as per UCS-79 & UG-81 section Vil. Div 8.3 Visual inepection {83.1 Vsual examination shall be performed on accessible surfaces of completed welds and ‘any Necossary repaire made before other NDE are performed, {83.2 Visual inspection shal bein accordance with ASME Code, Section V Ace 9 and job Specification, 8.4 Expanding Expanding of tube to tubesheet joint shall be performed by taking info consideration the ‘We 00 OUR BEST WEVERYTIN. ILJIN Energy €O., LTD.INSPECTION AND TEST PROCEDURE | 906.80 [ _U-c-asore.n oa WITH PLAN mae [a oF ‘minimizing of the deletion ofthe tubesheet. 8.4.1 The following method shall be Involved to m: 1) Check the tube all holes diameter of tubeshest prior to assembly for tube by limit gage, sre expanding ratio. 2). Expending ratio shall be determined with average vale of oa tubes as flows _ Minimum 10% measured of total hole each side 3) The expanding ratio between tube to tubeshect joins shall be mest as fllow ie For Heavy Expanding : 6 %e(Carbon ste!) 4) Expanding ratio caleulation equation Ke((e2-41)}{H-40))(40-81)} x 100 were K 5 Expanding ratio 1: [Doftube before expansion 2: WDot whe afer expansion H: [Doftube hole of tbecheet before expansion dO: OD of tube bofora expansion 5) Selection of sample of ube o chock of expanding ratio shall be determined and records 10% of total hole per each sie, but min. 10 hoes. 9. Heat Treatment - Postwold Hest Treatment & Stress Relieve 9.4 Heat treatment shall be done, when required, in accordance withthe ASME code UCS-56.85, & UW-40 of section Vl, Div 1, and EC's Heating Treatment Procedure approved by purchaser 9.2 Time-temperature chat shall be checked to heating rate, cooling tine and temperature range according to procedure \Web0 OUn EST mw EVENTING ILIIN Energy CO., LTD,SPECT fe TERT PROCEDURE ooo] acosearere a WITH PLAN mae | so e 10.Pressure Test 10.1 Hydrostatic Test 1) Test shall be performed in accordance with ASME Section Vl, Diz1, UG-99 and approved Hydrostatic Test Procedure. 2) Upon completion of fabrication, hydrostatic test shallbe performed with the pressure specified onthe drawing of technical specification and the holding time shall be at least fone hours per 25mm, but minimum 1 hou Cs in mal epee hal ened gh en alos but coos tc 4) The chiorde content of test water which used in carbon steal shal be S0Oppm as maxim 10.2 Pressure Gauge 1) All used gage for pressure tos shall be cabbratod 2) Range of gages for prossure test shall have 1.5-4.0 times of the test pressure, © +1. snop painting and rust prevention 11.4 Genera Applicable pains, surface preparation, number of coats and dry fim thickness, shall be cated out in accordance with LIEC's Doe. "PAINTING Procedure" approved by Purchaser. 11.2. The folowing shall be recorded 26 a minimum: 4) Relative humidity or dew point 2) Ambient temperature 3) Surface preparation method and surface profs 4)ry fm thickness 12, Packing and shipping preparation ‘we 00 oun seat Even ILJIN Energy €O., LTD.INSPECTION AND TEST PROCEDURE [soem | _WeveamaaTe oD WITH PLAN ron nCeLT 121 Gon Paci and shag peparton shal be care ct i ezordance with Phas Speatiatn, 122 Pacing 12.2:1Flange opening : To be closed with 3mm or over steel covers nd ‘attached with at leat four bots and fabric relnforcad neoprene gasket 42,2.2Telhtale holes :To be closed high temp. grease 12.2.3 qulpments : As species in general packing and shipping Instruction to vendor standard 42.2.4Packing ist: Equipment proper! other accessory material 123 Marking 12.8.1 Equipment or packing boxes of components shal be clearly identified by painting oF dye stencling the folowing Required marking: a) Purchase Order Number, ») tem Number 6) Shipping Weight 2) Main shipping mark. any 2) Awillary shipping marks ) Cantor mark of gravity Orientation mark a0 "90 ° 180° 270" (vertical ype) 4) Name plate 12.3.2 Marking method : Ink, paint, tag, or carved stamps applicable according to procedure, specication, ste 12.3.4 temporary jg, bracing is permitted, shall be painted Orange" to expedite ld idenitfication and removal ‘We00 OURBEETW EVERTTHNG ILIIN Energy CO., LTD,INSPECTION AND TEST PROCEDURE | ?0¢.No -C-14-6078-1TP oO WITH PLAN i ene Attachment #1 Inspection and Test Plan Inspected by Inspection and Test tem Records REMARK ec |PATRA SK Material Inspection (Pressure retaining parts) +. Mil Cerfcate Review Yo P R Maar! Wertfeaton & Marking Inspection Yo P R | Welding inspection = Welding Procedure Yee P R +. Qualified welder’ list check P F Intermediate Inspection during fabrication oral Seam P R +. ge Preperation | Giroum. Sear P R = Shelled ftp Inspection (LongliGircur Sear) | P R +. Roundness check of shel * | a +. Nozle marking Inepetion B re | = Nozle fup Inspection ° R Nondestructive Examination — a ce |. ur ‘Yes P R [ [Pwr ARONESS TEST Veaioonenitetcmrmion | wm |? |e | (Pw ed part ony) \WEDO OUR BEST EVERYTENG. ILJIN Energy CO., LTD.TRSPECTION AND TET PROCEDURE [Doome [sore oa WITH PLAN ost Inepected by RENAE Inspection and Test item Records “Tube Bundle Inspection = Gleaning inspection (ube &tubesheet) P R Expanding rato check ver P R = Final Smessionalvisual inspection Ye ° sw Final Inspection = Wisual inspection e wT Dimension Inspection ¥ ° Pressure Test Pad oak test Yer ° R ~Fysrostae test Yer ° " ~ Drain & Cleaning inspection er Testing | ’ R Inspection of Surface of Preparation & Paint Shak ang ehack a ® DFT cesk ves P R [Preparation for Shipment Rust reventon * a Name plate check ve ° a Packing Mating ercioncbck : ° o Review of inspection and Test Reports ves ei Inspection Release Notice vet | - 1 i i bean Pn Nencr Petrmance W Wines Fon Hold Pont ‘Reve of Bosumeraton Sw Spot Wness Port Sw Spat Wines or Reon UES :IINEnorgy.CO, U7 PATRASK: PATRA SK Ca,L ‘We00 oun BEST W EVERYTHING. ILJIN Energy CO., LTD.waa ema NV1Td HIM FACNAIONd JSAL GNV NOLLOAdSNIeae go7aATP INSPECTION AND TEST PROCEDURE | P0¢.No- a WITH PLAN roan [RS Ce Attachment #3 FABRICATION TOLERANCES 4 Tn te x Mise comce! gauges sot eno BE ene rs WE 00 OUR BEST W EVERYTHING ILJIN Energy CO., LTD.TCA 807o.TP 1 OF INSPECTION AND TEST PROCEDURE | °0¢.No WITH PLAN a