PAINTING & RUST PREVENTION PROCEDURE (CLIENT NAME PATRA SK PROJECT NAME | LBO REVAMP PROJECT - DUMALINDONESIA ITEM NAME VENT CONDENSER. TTEM No, Y-£03018, EC W/0 No. (€14-5079-FC UEC DOC. No. U-C-14-5079-PAT FINAL (TOTAL 14 SHEETS GNCL COVER} z € a NAL [rauane a [sna [meme OF Te tants © [__for Approve [THANG snare Imax Bove ex] Desription Prepared edad ‘proved Date G@ iin Energy €O., LTD.I PAINTING & RUST oc No, wc-a-soro-PaT PREVENTION PROCEDURE |paceno.| 2 oF 14 BC CONTENTS 1 SCOPE 2 REFERENCE 3 GENERAL 4 SURFACE PREPARATION 5 APPLICATION 6 RUST PREVENTION 7 INSPECTION AND TESTINGS 8 — PAINTING SCHEDULE 9 RUST PREVENTION SCHEDULE c 40 ATTACHMENT TEC Os DES AaTOZIT) Te do our baa ETT ECPREVENTION PROCEDURE §|paceno.| 3 of 14 o| PAINTING & RUST pocno. | ucesirerat BC 4. SCOPE. This prosecure covers the minimum requiements of surface preparation and protective coating for LB0 REVAMP PROJECT. 2, REFERENCE 2.1 Rel: Surface Preparation Standarcs for Paining Ste! Surface SIS 055900) 518-593 _(SSPCSP5)_“ Whte Metal Bast leaning 5118-5825 (SSPC-SP10) "Nearte Bast Ceara” 518:Sa2 (SSPC.SP8) “Commercial Best Cleaning S18Sat_ (SSPC-SP7) “Brshof Blast Cleaning” ssrosrt Solent Cleaning OQ 518-82 (SSPO-SP2) “Hand Too Cleaning S188 (SSPC-SP3) “Power Tol Cleaning 22 Applieable spec : STC-0-301K. 3. GENERAL 3.1 Paint works of equipment shal be treated in aocordance with this procedure of which the paint manufacture instruction and data sheets form a par. 3.2 The Contractor shall adequately protect al stored materials from damage due to contamination, raln,o freezing temperature 8.3 Al paint or coating materials shal be supplied tothe worksite in thelr original unopened and cleanly identified containers, 34 Paint materials shall be used before the expiration of ther shelf, 3.5 Materiats shall be prepared for use in accordance wits the manufacture’ instruction, 38 Miscellaneous or smal size iloms shall be painted in accordance wit the manufacture’ standard 37 During the sequential paintings, especialy atthe ime of onsite painting after shop paintings, each painting shall be cari out after adequate surface treatment through consultation ‘ith the paint supplier ifthe perod between the sequence elapsed beyond than specified bythe supplier. ‘Tecosassnagioae7 We secures ventingPAINTING @ RUST [pene | _voremnew PREVENTION PROCEDURE [ PAGENo. 4° 0F 14 EC 4, SURFACE PREPARATION 441 Blas cleaning shall not be conducted when the temperature ofthe surface is less than 23 above daw poict ofthe surounding air, or when the relative humiy ofthe si is ‘reate: than 85%, But manufacturer's data sheet requices more stingent values, they shal be observed, (AMBIENT TEMP. > 5°) 4.2 Alter surface cleaning is completed, any ol, grease, dust or foreign matters deposited on the surface shall be remaved prior o panting 4.3 The blast cleaned surfaces shall be rendered clean, dry and fee from weld spate, «ust, greases prior o application ofa primer coat ‘44 The blast cleaning is used with tee or other non-sicate bearing grit 45 Abrasive shall be ofa type that gve a blasting cleaned profe (peak to peak) ©f 25~70un, Wet abrasive shall ot be used, 5. APPLICATION 5.1 The primer coat shall be applied within 4 hours immediatly after surface cleaning ‘5.2 Paining shall be appied by means of bushing, roting oF spraying But prime costs must not be applied by roles, Fr the application of zinc slate prime coats, brushes shat net be used, 5.3 Painting shall be carefully done in such a way as specified by the paint manufacturers {and a to give a coating free from iting oss of adhesion, discoloration and fished to uniform paint fl thickness. ‘5.4 Painting shall be carefully performed ata edges, comers, crevices, rivets, bols and nuts ‘welds and other complex shapes which those pats are sensitive to get rust '55 Applicaton of paint of systems shal be In accordance with palnt manufacturers requirements for environmental ondiions and methods of application 5.8 Shop painting of pressure equipment and piping shall be performed after completion of all shop heat etme, testing and examinations 5.7 Repalr painting procedure for damaged area is as follows, a. This repair procedure covers the repair methods for the minor damaged surfaces caused by bums, welds scratches, impact, el. After fabrication or during fabrication, hanging, storage, shipping, erection, ete ‘Tecoeae agony WedsZ| PAMTnGs RUST poewe, | wewarann PREVENTION PROCEDURE PAGE NO. 5 OF 14 IEC All ganeral specification incluting urface preparation and coatings inreparing the ‘damaged surfaces shall be conformed to para. 2,34 of this painting procedure o the paint manufacturer's recommendation. ©, Damaged surfaces not more then 0.251(2.69 f) in repsring shal be spot cleaned using power tools abrasive wheels, needle gun or equivalent), power tool cleaning (SSPC-SP-3 Damages surfaces more than 0 25sr(2.691") shal be spot cleaned Using potable blasting machine, (Vacuum-Slast) 4, Painting for touch-up or repak shall be dane with brush or spray unis in accordance wh the paint manufacturers recommendation, «©, The same primer as thal applied inthe shop or a compatible primer with the same resistance and temperature limits shall be used fr re-piming or pring unprimed areas, 15.8 During the painting works, ambiont temperature, humidity emperature of the surface and dow point of the surounding sir shall be checks 6, RUST PREVENTION 8.4 The method of rust prevention for equipment shall be as attached table of RUST PREVENTION SCHEDULE, 6.2 Machined surface must be clean and dry before using rust preventive materials soWvent shal be Used cleaning the surface pris fo apaiying the rust preventive materia 6.3 Cleaning may be accomplished by puling through each length of pipe a cleth saturated with tichlorethylene or ther sultable chlorinated solvent Sand blasting i leo an acceptable ‘leaning method where It does not damage the part (never use hydrocarbons or alcohols because resicual solvent may react with chlorine). In some casestushing ith solvent or the tse of solventdegreasing s practical. necessary be cleaned with solvents soaps or detargent ‘ype cleaners, al traces ofthe leaner are removed by washing with hot water and steam, i oar beatin Be TECa PAINTING & RUST | PREVENTION PROCEDURE EC Doc no. wc44-6070-PAT PAGE No. 6 oF 4 TT INSPECTION AND TESTINGS. Scope of inspection shall be as follows. Painting materials ‘Surface preparation “Total cry fr thickness of coating Finish color ‘Appearance Visual examination of surface preparation Check of painting documentation CChack of expiry date ofthe priming ard painting TEC O5aTS AAO CCheck of blast cleaning profi using 2 suitable profile metar. 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TECTYL DATA SHEET TEC ORS MATOS "Wa doo aT RTTbe™) PMP Garboline =" 2 Proparation oR a cain eee SECarbozine® 11 engeconahion ain oanC PGE D> TECTYL 506 WAX FILM for Long Term, P-19 TYPE MIL-C-16173D GRADE 4 TECTYL 506 is a solvent cutback, wax base, corrosion preventive compound. The dry film is firm, amber, waxy and translucent. TECYL 506 is excellent for long term protection of metalic surfaces against corrosion in either indoor or outdoor exposure and during domestic and international shipments. PROTECTION PERIOD Condition | Period (Mon) Example Good 24 ~ 36 | Under 60% Relative humicity Fair 18 ~ 24 | Indoor Bad 3~ 6 | Outdoor, Overseas Transportation ‘TYPICAL PROPERTIES item Properties Remarks Appearance ‘Amber opaque Naked Eyes ‘Specific Gravity (15/4C) ee ; Flach Point 3a : Film Wary ° Thickness 33 um : Non Volatile by Weight 53 ~ 57 5% Salt Spray (hrs) 600 ASTM 8-117,PAGE 7 FEATURES © Gives amber, translucent, protective coating, © Coating is dry and plastic lke a firm wax. © Easy to apply. ‘© Good for shed, outdoors and salt spray protection APPLICATION. Ensure uniform consistency. Stirring is required prior to use. If product thickens due fo cold storage or loss of solvent during use, add only aliphatic mineral spirits and only if necessary to restore consitency. Do not apply heat; fre or explosion may result. Apply at 10~35 by spray, dip or brush. The maximum performance of TECTYL 506 can only be achieved when the metal surfaces to be protected are clean and dry. Remove dirt, rust, scaling paint and other contaminants before applying T 506, RECOMMENDED USES TECTYL 506 protects equipment or material stored in sheds or outdoors for long periods. It Is particularly useful for pipe or structural steel where identification markings must be visible through the protective film. ‘This product protects unpackaged material or equipment shipped overseas, Itis recommended for use on external parts of machine tools stored outdoors, ‘on motor blocks, dies, farm machinery and numerous other metal items.PAGE HZ REMOVAL ; TECTYL 506 can be removed of necessary with mineral spirits, or any similar petroleum solvent or vapor degreasing. TECTYL 806 can be removed from fabrics by normal dry cleaning procedures, Avoid using chlorinated or highly aromatic solvents when removing from painted surfaces as these solvents may adversely affect paint. CAUTION ; TECTYL 506 cures by solvent evaporation. Keep away from heat, sparks land open lames. Use with adequate ventilation. applied to the Interior of an enclosed vessel adequate ventilation is required for cure and to ensure against formation of an explosive atmospher. WARRANTY ; The information given here is considered to be correct and is offered for your consideration, investigation and verification. No warranties are expressed or implied since the use of our products is beyond our control. Statements concerning the use of Houghton products are not to be construed as recommending the inftingement of any patent. Feb. 5. 1997.